check engine FORD SUPER DUTY 2023 User Guide

ACCESSING THE PASSIVE KEY
BACKUP POSITION
If you are unable to start your vehicle,locate the backup slot in one of twopositions:
Vehicles with center console storage:
1.Remove the mat from the centerconsole storage area.
2.Place the remote control in the backupslot with the buttons facing toward therear of the vehicle.
3.Press the brake pedal.
4.Press the push button ignition switchto start the vehicle.
Vehicles without center console storage:
1.Raise the center armrest storage lid.
2.Place the remote control in the backupslot with the buttons facing toward therear of the vehicle.
3.Press the brake pedal.
4.Press the push button ignition switchto start the vehicle.
STARTING AND STOPPING
THE ENGINE –
TROUBLESHOOTING
STARTING AND STOPPING THEENGINE – WARNING LAMPS
Malfunction Indicator Lamp
If it illuminates when the engineis running, the on-boarddiagnostics system is detectinga malfunction of the vehicle emissioncontrol system.
If it flashes, engine misfire could beoccurring. Increased exhaust gastemperatures could damage the catalyticconverter or other vehicle components.Avoid heavy acceleration and deceleration,and have your vehicle checked as soon aspossible.
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Powertrain Warning Lamp
If it illuminates when the engineis running, this indicates apowertrain or four-wheel drivefault. If it flashes when you are driving,immediately reduce the vehicle speed.Avoid heavy acceleration and deceleration,and have your vehicle checked as soon as
possible.
If both lamps illuminate when the engineis running, stop your vehicle as soon as itis safe to do so. Continuing to drive yourvehicle could cause reduced power or theengine to stop. Switch the ignition off andattempt to restart the engine. Have yourvehicle checked as soon as possible.
STARTING AND STOPPING THE ENGINE – INFORMATION MESSAGES
ActionMessage
Displays if you exceed the starting time limit. You cannotattempt to start the engine for 15 minutes. If you cannot startthe engine after 15 minutes passes, have your vehicle imme-diately checked.
Cranking Time Exceeded
Displays if you are unable to start your vehicle with a correctlycoded key. The system has detected a fault that requiresservice. Have your vehicle checked as soon as possible.
Starting System Fault
Displays if the system does not detect a valid passive key.No Key Detected
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6.When the pump shuts off, wait fiveseconds, then raise the fuel pumpnozzle and slowly remove it.
7.Install the fuel filler cap by turning itclockwise until it clicks.
8.Fully close the fuel filler door.
Note: Do not attempt to start the engineif you have filled the fuel tank with incorrectfuel. Incorrect fuel use could cause damagenot covered by the vehicle Warranty. Haveyour vehicle immediately checked.
FUEL TANK CAPACITY
Advertised Capacity
The advertised capacity is the maximumamount of fuel that you can add to the fueltank after running out of fuel. Included inthe advertised capacity is an emptyreserve. The empty reserve is anunspecified amount of fuel that remainsin the fuel tank when the fuel gaugeindicates empty.
Note:The amount of fuel in the emptyreserve varies and should not be relied uponto increase driving range.
FUEL AND REFUELING –
TROUBLESHOOTING
FUEL AND REFUELING –WARNING LAMPS
If it illuminates when you aredriving, refuel as soon aspossible.
FUEL AND REFUELING – INFORMATION MESSAGES
ActionMessage
You may not have installed the fuel filler cap properly. At thenext opportunity, safely pull off of the road, remove the fuelfiller cap, align the cap properly and reinstall it.
Check Fuel Cap
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Before you start manual regeneration, dothe following:
•Make sure the parking brake is on.
•Shift into park (P) on stable, levelground.
•Park your vehicle outside of anystructure.
•Park your vehicle 10–15 ft (3–5 m)away from any obstructions and awayfrom materials that can easily combustor melt, for example paper, leaves,petroleum products, fuels, plastics andother dry organic material.
•Make sure there is a minimum of 1/8tank of fuel.
•Make sure all fluids are at proper levels.
DIESEL PARTICULATE FILTERMANUAL REGENERATIONLIMITATIONS
You cannot use manual regeneration untilthe diesel particulate filter load percentagehas reached 100% or Full. The dieselparticulate filter load percentagefluctuates up and down when driving yourvehicle due to active and passiveregenerations.
If your vehicle is operated with significantstationary operation, low speed drivecycles less than 25 mph (40 km/h), shortdrive cycles, drive time less than 15 minutesor the vehicle does not fully warm up,passive and active regeneration may notsufficiently clean the diesel particulatefilter system.
Aftermarket devices or modifications tothe exhaust system may reduce theeffectiveness of the exhaust system aswell as cause damage to the exhaustsystem or engine. This may also degradevehicle performance and could lead toengine damage that may not be coveredby the vehicle Warranty.
STARTING DIESEL PARTICULATEFILTER MANUAL REGENERATION
Start with your vehicle engine and when ithas reached the normal operatingtemperature, press the information displaycontrol button on the steering wheel. SeeInstrument Cluster Display (page 143).
If the diesel particulate filter is near or atsaturation, a message requestingpermission to initiate filter cleaningappears in the information display. SeeDiesel Particulate Filter – InformationMessages (page 224). Answer yes to thisprompt and then follow the next promptsregarding exhaust position required toinitiate manual regeneration. Be sure tounderstand each prompt. If you are notsure what is being asked by each prompt,contact an authorized dealer. The displayconfirms the operation has started andwhen it has finished. You can also drive toclean the filter.
When the system is at the pointof oversaturation, themalfunction indicator lampilluminates and a message appears in theinformation display. You cannot initiatefilter cleaning. You must have your vehiclechecked as soon as possible.
Once manual regeneration starts, enginespeed increases and the cooling fan speedincreases. You will hear a change in audiblesound due to engine speed and cooling fanspeed increases.
It is not necessary to open the hood on theengine compartment. Once manualregeneration completes, the engine speedreturns to normal idling. The exhaustsystem remains very hot for severalminutes even after regeneration iscomplete. Do not reposition the vehicleover materials that could burn until the
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exhaust system has had sufficient time tocool. Depending on the amount of sootcollected by the diesel particulate filter,ambient temperature and altitude, manualregeneration lasts approximately 30minutes.
DIESEL PARTICULATE FILTER
– TROUBLESHOOTING
DIESEL PARTICULATE FILTER –WARNING LAMPS
If there are any issues with thediesel particulate filter system,or when the system is at thepoint of oversaturation, thepowertrain warning lamp andthe malfunction indicator lampilluminate to inform you that your vehiclerequires service. You may not be able toinitiate filter cleaning. Have your vehiclechecked as soon as possible.
DIESEL PARTICULATE FILTER – INFORMATION MESSAGES
ActionMessage
Your vehicle has entered the cleaning mode. Various engineactions will raise the exhaust temperature in the DieselParticulate Filter system to burn off the particles (exhaustsoot). After the vehicle burns the particles off, the exhausttemperature will return to normal levels. This message isNORMAL.
Exhaust Filter Cleaning
The diesel particulate filter is full of particles (exhaust soot)and you are not operating the vehicle in a manner that allowsnormal cleaning. Drive the vehicle above 30 mph (50 km/h)when it is safe to do so, until the message turns off.
Exhaust Filter Over-loaded Drive to Clean
Exhaust Filter Over-loaded Clean Now
The diesel particulate filter is full of particles (exhaust soot)and you are not operating the vehicle in a manner that allowsnormal cleaning. Drive the vehicle above 30 mph (50 km/h)when it is safe to do so, until the message turns off.
Exhaust Filter at LimitClean Now
Exhaust Filter at LimitDrive to Clean Now
Your diesel particulate filter is clean.Exhaust Filter DriveComplete
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WARNING: Tampering with ordisabling the selective catalyticreduction system results in severevehicle performance limitation includingeventual speed limiting to 5 mph(8 km/h).
Note: Do not put diesel exhaust fluid in thefuel tank. Do not start the engine if anyamount of diesel exhaust fluid was addedto the diesel fuel tank as it will likely lead tofailure of the fuel pump and injectors andmay result in severe engine damage whichyour vehicle Warranty may not cover. Thediesel fuel tank must be completely drainedand cleaned prior to being refilled with cleandiesel fuel and starting the engine.
Selective catalytic reduction systems aresensitive to contamination of the dieselexhaust fluid. Maintaining the purity of thefluid is important to avoid systemmalfunctions. If you remove or drain thediesel exhaust fluid tank, do not use thesame fluid to refill the tank. The systemhas a sensor to monitor fluid quality.
Driving without refilling, replacingcontaminated diesel exhaust fluid, orhaving the selective catalytic reductionsystem repaired results in the followingactions as required by the California AirResources Board (CARB) and the U.S.Environmental Protection Agency (EPA):
•Within a preset distance to empty,speed is limited upon vehicle restart.Prior to this occurring a messageappears in the information display.
•Further vehicle operation withoutrefilling or replacing contaminateddiesel exhaust fluid causes the engineto enter an idle-only condition. Thisonly occurs upon vehicle refueling,vehicle idling in park for 1 hour, orengine shutdown for 10 minutes ormore and is indicated by a message inthe information display indicatingrequired actions to resume normaloperation. It is required to add aminimum of 1.0 gal (3.8 L) of dieselexhaust fluid to the tank to exit theidle-only condition, but your vehicle isstill in the speed-limiting mode untilyou refill the tank completely.
Note:For vehicle speed limiting or idle-onlycondition, normal vehicle operation resumeswhen you refill the diesel exhaust fluid tankor repair the contaminated system. If thesystem is contaminated or inoperative, haveyour vehicle checked as soon as possible.
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The warning lamp illuminates and amessage appears in the informationdisplay if the system becomescontaminated or inoperative.
SELECTIVE CATALYTIC REDUCTION SYSTEM – INFORMATIONMESSAGES
ActionMessage
The distance you can travel before depleting the remainingdiesel exhaust fluid. Refill as soon as possible.DEF Level Range: XX mi/km Refill Now
Your diesel exhaust fluid is nearing empty. Your vehicle’s topspeed will become limited in the displayed distance. You mustreplenish the diesel exhaust fluid to resume normal operationof your vehicle. See Diesel Exhaust Fluid Capacity andSpecification (page 230).
DEF Level Empty SpeedLimited to XX MPH / km/h in XX mi/km
Your remaining diesel exhaust fluid has depleted. Your speedwill be limited upon restart. You must replenish the dieselexhaust fluid to resume normal operation of your vehicle. SeeDiesel Exhaust Fluid Capacity and Specification (page230).
DEF Level Empty SpeedLimited to XX MPH/km/h Upon Restart
The diesel exhaust fluid is empty. You must replenish thediesel exhaust fluid to resume normal operation of yourvehicle. See Diesel Exhaust Fluid Capacity and Specific-ation (page 230).
DEF Level Low SpeedLimited to XX MPH/km/h
The selective catalytic reduction system detects low exhaustfluid. The engine will eventually enter into an idle only mode.You must replenish the diesel exhaust fluid to resume normaloperation of your vehicle. See Diesel Exhaust Fluid Capa-city and Specification (page 230).
DEF Level Empty EngineIdled Soon
The vehicle will enter into an idle only mode. You mustreplenish the diesel exhaust fluid to resume normal operationof your vehicle. See Diesel Exhaust Fluid Capacity andSpecification (page 230).
DEF Level Empty EngineIdled See Manual
The selective catalytic reduction system detects a fault. Thevehicle’s top speed will become limited in the displayeddistance and count down from this point. Have your vehiclechecked as soon as possible.
DEF Fault Speed Limitedto XX MPH/km/h in XXmi/km
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ActionMessage
The selective catalytic reduction system detects a fault. Thevehicle’s top speed will become limited upon restarting. Haveyour vehicle checked as soon as possible.
DEF Fault Speed Limitedto XX MPH/km/h UponRestart
The selective catalytic reduction system detects a fault. Thevehicle’s top speed is limited. Have your vehicle checked assoon as possible.
DEF Fault Speed Limitedto XX MPH/km/h
The selective catalytic reduction system detects a fault. Theengine will eventually enter into an idle only mode. Have yourvehicle checked as soon as possible.
DEF Fault Engine IdledSoon
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WHAT IS THE CATALYTIC
CONVERTER
The catalytic converter is part of yourvehicle's emissions system and filtersharmful pollutants from the exhaust gas.
CATALYTIC CONVERTER
PRECAUTIONS
WARNING: Do not park, idle ordrive your vehicle on dry grass or otherdry ground cover. The emission systemheats up the engine compartment andexhaust system, creating the risk of fire.
WARNING: The normal operatingtemperature of the exhaust system isvery high. Never work around or attemptto repair any part of the exhaust systemuntil it has cooled. Use special care whenworking around the catalytic converter.The catalytic converter heats up to a veryhigh temperature after only a shortperiod of engine operation and stays hotafter the engine is switched off.
WARNING: Exhaust leaks mayresult in entry of harmful and potentiallylethal fumes into the passengercompartment. If you smell exhaustfumes inside your vehicle, have yourvehicle inspected immediately. Do notdrive if you smell exhaust fumes.
To avoid damaging the catalytic converter:
•Do not crank the engine for more than10 seconds at a time.
•Do not run the engine with a spark pluglead disconnected.
•Do not push-start or tow-start yourvehicle. Use booster cables. See JumpStarting the Vehicle (page 422).
•Use the correct fuel. See Fuel andRefueling (page 214).
•Do not switch the ignition off when yourvehicle is moving.
•Avoid running out of fuel.
•Have the items listed in scheduledmaintenance information performedaccording to the specified schedule.
Note:Do not make any unauthorizedchanges to your vehicle or engine. By law,vehicle owners and anyone whomanufactures, repairs, or services a fleet ofvehicles are not permitted to intentionallyremove an emission control device orprevent it from working.
CATALYTIC CONVERTER –
TROUBLESHOOTING
CATALYTIC CONVERTER –WARNING LAMPS
Your vehicle has an on-board diagnosticssystem that monitors the emission controlsystem. If any of the following warninglamps illuminate, this may indicate thatthe on-board diagnostics system hasdetected an emission control systemmalfunction.
Continuing to drive your vehicle may causereduced power or the engine to stop.Failure to respond to a warning lamp maycause damage that your vehicle Warrantymay not cover. Have your vehicle checkedas soon as possible.
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FOUR-WHEEL DRIVE
PRECAUTIONS
WARNING: Vehicles with a highercenter of gravity (utility and four-wheeldrive vehicles) handle differently thanvehicles with a lower center of gravity(passenger cars). Avoid sharp turns,excessive speed and abrupt steering inthese vehicles. Failure to drive cautiouslyincreases the risk of losing control of yourvehicle, vehicle rollover, personal injuryand death.
WARNING: Do not becomeoverconfident in the ability of four-wheeldrive vehicles. Although a four-wheeldrive vehicle may accelerate better thana two-wheel drive vehicle in low tractionsituations, it won't stop any faster thantwo-wheel drive vehicles. Always driveat a safe speed.
Truck and utility vehicles can differ fromsome other vehicles. Your vehicle could behigher to allow it to travel over roughterrain without getting stuck or damagingunderbody components. The differencesthat make your vehicle so versatile alsomake it handle differently than an ordinarypassenger car. Always maintain steeringwheel control, especially in rough terrain.Since sudden changes in terrain can resultin abrupt steering wheel motion, make sureyou grip the steering wheel from theoutside. Do not grip the spokes. Drivecautiously to avoid vehicle damage fromconcealed objects such as rocks andstumps. Drive slower in strong crosswindswhich can affect the normal steeringcharacteristics of your vehicle. Beextremely careful when driving onpavement made slippery by loose sand,water, gravel, snow or ice.
Note:Your vehicle may come with a frontair dam that can become damaged (due toreduced ground clearance) when taking yourvehicle off-road. This air dam can be takenoff by removing 15 bolts.
Parking
WARNING: If the parking brake isfully released, but the brake warninglamp remains illuminated, the brakesmay not be working properly. Have yourvehicle checked as soon as possible.
WARNING: Apply the parkingbrake, shift into park (P), switch theignition off and remove the key beforeyou leave your vehicle. Failure to followthis instruction could result in personalinjury or death.
On some four-wheel drive vehicles, whenthe transfer case is in the neutral (N)position, the engine and transmissiondisconnects from the rest of the driveline.Therefore, your vehicle is free to roll evenif the automatic transmission is in park (P).Do not leave the vehicle unattended withthe transfer case in the neutral (N)position. Always set the parking brake fullyand turn off the ignition when leaving yourvehicle.
FOUR-WHEEL DRIVE
LIMITATIONS
Do not use four-wheel drive high orfour-wheel drive low mode on dry, hardsurface roads. Doing so can produceexcessive noise, increase tire wear and candamage drive components. Four-wheeldrive high or four-wheel drive low modesare intended for consistently slippery orloose surfaces. Use of four low mode onthese surfaces could produce some noise,such as occasional clunks, but should not
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