height adjustment GEELY CK 2008 Workshop Manual

92Adjustment1. Check and adjust clutch pedal height
The clutch pedal height should be 180~186 mm. Adjust the pedal by adjusting bolts.
2. Check and adjust clutch pedal stroke and free stroke
(1) The clutch pedal stroke: 134~142mm
(2) The clutch pedal free stroke: 10~30 mm
If the clutch pedal stroke and free stroke are not within specification, adjust it by adjusting the location of
the adjusting nut on the clutch cable. Re-adjust the clutch pedal height if necessary.
3. Check that the clutch pedal operates in flexible and reliable way
Notice:
(1) Make sure the clutch is fully applied and completely released when control the clutch
pedal.
(2) The clutch pedal must have certain free stroke. Otherwise, the full application of the
clutch may be impacted
(3) Tighten the lock nut after adjustmentConnect The
Clutch CableBushingBushingAdjusting BoltBrake Pedal Assembly Sleeve Clutch Pedal Torsion Spring Retainer Pedal MatClutch Pedal AssemblyClutch
Pedal
Bracket
AssemblyAdjusting Nut

93Replacement1. Remove the clutch cable
(1) Loosen the clutch adjusting nut. Separate the clutch cable from the accelerator rocker arm
(2) Remove the 2 set bolts from the clutch cable on the cowl panel
(3) Separate the clutch cable from the clutch pedal
2. Install the clutch cable assembly in the reverse order of the above procedure.
Notice:
(1) The clutch cable assembly on the cowl panel set bolt torque : 20~25N.m
(2) Check and adjust the pedal according to the above-mentioned requirement in
"Adjustment".Adjusting BoltStrokeFree
StrokeMinimum Distance from the Cowl Panel Adjusting Bolt
NutInstall HeightAdjusting Nut

213IV. HEADLAMP BEAM ADJUSTMENTLOW BEAM
1. Adjust the condition of the vehicle.
yMake sure the body around the headlamp is not deformed
yTire inflation pressure is the specified value
yPark the no-load vehicle on a level spot
ySit on the driver's seat and be ready for driving (with a full fuel tank)
yPut the vehicle in front of a wall, and let it be perpendicular to the wall
yEnsure the distance from the headlamps to the wall is 10 m
2. Inspect the headlamp beam
ySet up a screen as shown in the illustration, to adjust the headlamp aim
yCover the other lamps while a certain headlamp is adjusted.
yStart the engine
yTurn the headlamp low beam ON
yThen turn the adjusting screws controlling the beams. Make the main beam (the brightest point) at
the specified height, that is, the corner point of the "cut-off" line is located in the center of the
shaded part, as shown in the illustration.Low Beam LayDim and Bright
Cut Line AngleDistance from the central point of
the headlamp beam to the groundLow
BeamPosition of the Vehicle

3281.Rear trunk Lid Removal/Installation
Warning
It is dangerous to remove the rear trunk lid spring before supporting the rear trunk lid. The rear
trunk lid may drop and result in body injury. Fully open the rear trunk lid, support the rear trunk
lid before removing the brace.
Remove rear trunk lid under the help of the assistant.(1) Disconnect the negative (--) terminal cable from the battery;
(2) Disconnect rear trunk wire harness connector. Pull the rear trunk lid wire harness out from the rear
trunk;
(3) Remove rear trunk door lock cylinder assembly. Pull out the rear trunk door lock cable;
(4) Remove rear trunk lid spring;
(5) Remove rear trunk lid hinge connecting bolt. Remove the rear trunk lid;
(6) Remove rear trunk lid hinge seat mounting nut. Remove the rear trunk lid hinge seat and the rear trunk lid
hinge
(7) Remove rear trunk door oil filler cable assembly;
(8) Remove cushion;
(9) Remove rear trunk lid hinge pin. Remove rear trunk lid hinge from the bracket;
(10) Remove rear trunk lid weatherstrip;
(11) Remove rear trunk lid inside trim board clip, Remove rear trunk lid inside trim board;
(12) Remove rear license plate assembly mounting nut , Remove rear license plate assembly;
(13) The installation is in the reverse order of the removal.;
(14) Adjust the rear trunk lid. (See rear trunk lid adjustment)2.Rear trunk Lid Adjustment(1) Measure the clearance and height between the rear trunk lid and vehicle body.
(2) Loose the rear trunk lid hinge mounting bolt or the rear trunk latch mounting screw and reinstall the rear
trunk lid if it is not as specified.
Clearance
a: 3.74mm
b: 1.0mm
c: 4.0mm
(3) Tighten the rear trunk lid hinge bolt;
(4) Close the rear trunk lid