GEELY FC 2008 Workshop Manual

Tire and wheel- wheel and tire system11. Check the function of absorber is normal.Check there is oil leakage.Check liner clamp is worn.Shake the front and rear of vehicle.110

Drive shaft--DriveshaftDrive shaftDrive shaftNotesNote: if happening any malfunction, it is necessary to change the exterior joint assembly of trans-
mission shaft.1. Check front drive shaft assembly.Malfunction phenomenon tableMalfunction phenomenon Possible malfunction part Reference page
Offset1. Steering connecting rod (loosened or abraded) -
2. Bearing of shaft hub (abraded) 123
1. Ball joint (abraded) 123
Shake of front wheels 2. Bearing of shaft hub (abraded) 123
3. Steering connecting rod (loosened or abraded) -
Abnormal noise1. Inner joint (abraded) 113
2. Exterior joint (abraded) 113Exterior joint assembly
58111

Drive shaft--Drive shaftInspection on automobile1. Check the bearing of front wheel hub(a) Disassemble the front wheels.
(b) Disassemble front brake caliper assembly.
(c) Disassemble front brake.
(d) Check the axial clearance of bearing (referring to page 123)
(e) Check the terminal run-out of shaft hub (referring to page 123).
(f) Assemble front brake.
(g) Assemble front brake caliper assembly.
Torque: 106 ± 10 N·m
(H) Assemble front wheel.
Torque: 103 ± 10 N·m2. Check the bearing of rear wheel hub.(a) Disassemble rear wheels.
(b) Disassemble rear brake caliper assembly.
(c) Disassemble rear brake.
(d) Check the axial clearance of bearing (referring to page 129)
(e) Check the terminal run-out of shaft hub (referring to page 129).
(f) Assemble rear brake.
(g) Assemble rear brake caliper assembly.
Torque: 46 ± 5 N·m
(H) Assemble rear wheel.
Torque: 103 ±

10 N·m112

Drive shaft--Front drive shaftFront drive shaftOverhaulHint: overhaul procedure for right side is same as the left
side.1. Check the drive shaft (referring to page 111).
2. Discharge the oil in gearbox.(a) Disassemble oil plug and gasket to discharge the oil in
gearbox.
(b) Change with a new gasket and assemble oil discharging
plug.
Torque: 45
± ±± ±
± 5 N·m3. Disassemble front wheels.
4. Disassemble fixing nut of drive shaft [64000083](a) Use special tool and hammer to unclench the concave part
of fixing nut.
(b) Disassemble the fixing nut.5. Disassemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Disassemble the bolt, and disassemble sensor wiring har-
ness and brake hose from the absorber.
(b) Disassemble the bolt, and disassemble speed sensor from
steering knuckle.special
tool113

6. Disassemble left transversal lever assembly.(a) Disassemble cotter pin and screw cap.
(b) Use special tool to disassemble terminal assembly from
steering knuckle.7. Disassemble left lower control arm assembly
[64000091]Disassemble the bolt and two nuts, then disassemble lower
control arm from lower ball joint.8. Disassemble wheel hub assembly of left front wheel.Use plastic hammer to disassemble drive shaft from wheel hub.
Note: forbid damaging dust-proof cover and the rotator of
speed sensor.9. Disassemble left front drive shaft assembly
[64000082](a) Disassemble the seal board of left front fender.
(b) Use special tool to disassemble front drive shaft assembly.
Note: do not damage oil seal.10. Fix left front shaft hub assembly.Note: if supporting automobile weight only with bearing,
shaft hub bearing will be damaged; for example, when
moving automobile in process of disassembling drive
shaft. So, if it is not necessary to support automobile
weight with shaft hub bearing, it is necessary to use
special tool to support.11. Disassemble No.2 fixing clamp of inner joint dust-
proof cover of left front drive shaft.(a) Single-contact fixing clamp type:
Use screw driver to disassemble No.2 fixing clamp of inner
joint dust-proof cover of left front drive shaft.Drive shaft--Front drive shaftspecial toolspecial tool114

Drive shaft--Front drive shaft(b) Mesh clamp type:
Liking that shown in figure, use pliers to disassemble No.2
fixing clamp of inner joint dust-proof cover of left front trans-
mission shaft.12. Disassemble fixing clamp of inner joint dustproof
cover of left front drive shaft.(a) Single-contact fixing clamp type:
Use screw driver to disassemble fixing clamp of inner joint
dust-proof cover.
(b) Mesh clamp type:
Liking that shown in figure, use pliers to disassemble No.2
fixing clamp of inner joint dust-proof cover.13. Disassemble inner joint dustproof cover of left front
drive shaft.Disassemble dustproof cover from left inner joint.14. Disassemble inner joint of left front drive shaft.(a) Remove old lubricating grease of inner joint.
(b) Make mark on inner joint and drive shaft.
Note: do not use punch to make mark.
(c) Disassemble inner joint assembly from drive shaft.
(d) Use clasp spreading pliers to disassemble the clasp.Pliers
clamp
Align the markPliers clamp115

(e) Make mark on transmission shaft and triangle joint.
Note: do not use the punch to make mark.
(f) Use copper stick and hammer to disassemble triangle joint.
Note: do not knock the stator position.
(g) Disassemble No.2 fixing clamp of inner joint dustproof cover
and fixing clamp of inner joint dustproof cover.15. Disassemble the absorber of drive shaft (right trans-
mission shaft).(a) Single-contact fixing clamp type:
Liking that shown in figure, use screw driver to disassemble
fixing clamp.
(b) Mesh clamp type.
Liking that shown in figure, use pliers to disassemble fixing
clamp.
(c) Disassemble dynamic absorber of drive shaft.16. Disassemble No.2 fixing clamp of exterior joint
dustproof cover of left front drive shaft.(a) Use screw driver to disassemble No.2 fixing clamp of exte-
rior joint dustproof cover.17. Disassemble fixing clamp of exterior joint dustproof
cover of left front drive shaft.(a) Use screw driver to disassemble fixing clamp of exterior
joint dustproof cover.18. Disassemble fixing clamp of exterior joint dustproof
cover (B type and C type).(a) Disassemble dustproof cover of exterior joint.
(b) Remove old lubricating grease of exterior joint.Drive shaft--Front drive shaftAlign the markCopper stick
Single-contact fixing
clamp type
Mesh clamp type116

Drive shaft--Front drive shaftLeft and right driving shaft Capacity of lubricating grease
B type 125-135 grams
C type 190-200 grams19. Disassemble clasp of inner joint of left front drive
shaft.Use screw driver to disassemble the clasp.20. Disassemble dustproof cover of left front drive
shaft.Use special tool and press to disassemble dustproof cover .21. Assemble dustproof cover of left front driveshaft.Liking that shown in figure, use special tool and press to as-
semble left dustproof cover
Note: Dustproof cover should be assembled to its position
completely.
Do not damage dustproof cover lid.22. Assemble the clasp of inner joint of left front drive
shaft.Assemble new clasp.23. Assemble exterior joint dustproof cover (B type and
C type).(a) Twist ethylene adhesive tape on gear slot of exterior joint to
prevent damage.
(b) Assemble following parts on drive shaft by sequence.
(1) No.2 fixing clamp of exterior joint dustproof cover.
(2) Exterior joint dustproof cover
(3) Fixing clamp of exterior joint dustproof cover.
(c) Fill lubricating grease in exterior joint assembly.
(d) Assemble exterior joint dustproof cover on exterior joint shaft.24. Assemble No.2 fixing clamp of exterior joint
dustproof cover of left front drive shaft.(a) AUMIGA fixing type.
Tighten big fixing clamp of exterior joint.Special toolSpecial tool117

(1) Put big fixing clamp on dustproof cover firmly.
(2) Put special tool on big fixing clamp.
(3) Lock special tool to tighten big fixing clamp.
Note: do not tighten special tool too much.
(4) Use special tool to adjust the clearance of big fixing
clamp.
Clearance:
≤ ≤≤ ≤
≤ 0.8mm25. Assemble fixing clamp of exterior joint dustproof
cover of left front drive shaft.(a) AUMIGA fixing type.
Tighten small fixing clamp of exterior joint.
(1) Put small fixing clamp on dustproof cover firmly.
(2) Put special tool on small fixing clamp.
(6) Lock special tool to tighten small fixing clamp.
Note: do not tighten special tool too much.
(4) Use special tool to adjust the clearance of small fixing
clamp.
Clearance:
≤ ≤≤ ≤
≤ 0.8mm26. Assemble dynamic absorber of driveshaft (right
drive shaft).(a) A type and C type
Liking that shown above, set up the distance of absorber:Drive shaft--Front drive shaftA type and C type 440 ± 2mm118Special
toolSpecial
toolSpecial
tool

Drive shaft--Front drive shaft(b) B type
Liking that shown above, set up the distance of absorber:27. Assemble fixing clamp of dynamic absorber of drive
shaft.(a) Single-contact fixing clamp type:
Assemble new fixing absorber clamp on the absorber of drive
shaft, then fix the fixing clamp with screw driver.
(b) Mesh clasp type:
Assemble new fixing absorber clamp on the absorber of drive
shaft, then fix the fixing clamp with screw driver.28. Assemble inner joint of left front drive shaft.(a) Twist ethylene adhesive tape on gear slot of exterior joint to
prevent damage.
(b) Assemble following parts on drive shaft by sequence.
(1) No.2 fixing clamp of inner joint dustproof cover.
(2) Inner joint dustproof cover
(3) Fixing clamp of inner joint dustproof cover.
(c) Align the mark made before disassembly, and assemble
triangle joint in drive shaft.
(d) Assemble triangle joint assembly with copper stick and
hammer.
Note: do not knock the stator.Single-contact fixing
clamp type
Mesh clamp typeAlign the
mark119B type and C typ 470 ± 2mm