power steering GEELY FC 2008 Owner's Manual

Power steering--Power steering gear assembly
24. Check right transversal lever ball head.
25. Disassemble No.2 dust-proof cover of steering gear.
(a) Use pliers to disassemble fixed clamp.
(b) Use pliers to disassemble iron wire.
Note: do not hurt dust-proof cover.
Hint: make mark on RH and LH dust-proof cover.
Hint: disassemble the other side with same method.
26. Disassemble No.1 dust-proof cover of steering gear.
27. Disassemble terminal lever of steering gear.
(a) Use right-angled screwdriver and hammer to unclench claw
gasket.
Note: avoid knocking steering gear.
(b) Use wrench(22mm) to fix steering gear, then use special
tool to disassemble gear terminal lever.
Note: use special tool by the direction in figure.
Hint: Make mark on RH and LH gear terminal lever.
28. Assemble the parts of steering gear terminal lever.
(a) Assemble new claw gasket, and assemble gear terminal
lever temporarily.
Hint:Align pliers claw of gasket with steering gear
concave slot.
(b) Use wrench to fix steering gear, and use special tool to
tighten gear terminal lever.
Torque: 62 N
xm
Note: use special tool by the direction in figure.
Hint:use torque wrench whose lever length is 380mm.
(c) Use copper stick and hammer to concave gasket.
Note: do not hurt the steering gear.Wrench Length of
lever
Special
tool
Special tool
 208 

Power steering--Power steering gear assembly
29. Assemble steering No.2 dust-proof cover.
(a) Insure steering gear hole is not plugged by lubricating
grease.
Hint: if hole is plugged, the pressure in dust-proof
cover when steering wheel turns after combin-
ing will change.
(b) Assemble dust-proof cover, fixed clamp and new iron wire.
Note: do no t hurt or bend dust-proof cover.
(c) After coiling dust-proof cover with iron wire for two circles,
turn it for several circles to fix it.
(d) Liking that shown in figure, bend iron wire to rotating di-
rection to prevent it from hurting dust-proof cover.
Hint: assemble the other side with same method.
30. Assemble No.1 dust-proof cover of steering gear.
31. Assemble left ball head of transversal lever .
(a) Screw locking cap and transversal lever ball head in gear
terminal lever until aligning the mark.
(b) After adjusting front wiring harness, tighten the screw cap
(referring to page 80).
Torque: 74 ± 5 N
xm
Hint: assemble the other side with same method.
32. Assemble right ball head of transversal lever .
33. Assemble power steering gear assembly [64000133].
(a) Assemble power steering gear assembly on beam with
four bolts.
Torque: 58 N
xm
 209 
Align the mark

Power steering--Power steering gear assembly
34. Assemble steering middle shaft.
(a) Align the mark of steering middle shaft and steering small
gear shaft.
(b) Assemble the bolt.
Torque: 35 N
x xx x
xm
35. Assemble exterior dustproof cover of steering
column.
36. Assemble auxiliary bracket assembly (64000087).
(a) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(b) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(c) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(d) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(e) After connecting with engine with one bolt and three screw
caps, hang it to auxiliary bracket.
Torque: 52 N.m ± 5 N
x xx x
xm
(f) Assemble carling to body with two bolts.
Torque: 39 ± 3 N
x xx x
xm
(g) Assemble the front suspension of engine to carling with
two screw caps.
Torque: 52 ± 5 N
x xx x
xm
Align the mark
Special
tool
Special tool
 210 

Power steering--Power steering gear assembly
37. Connect the bolts and nuts of left/right control arm
and control arm ball head.
Torque: 142 ± 10 Nx xx x
xm
Hint: connect the other side with same method.
Connect left lower control arm to steering knuckle with
bolt and two nuts.
38. Connect linking lever assembly of left/right front
stabilizer bar [64000097].
Use socket head wrench (5mm) to fix bolt, then connect sta-
bilizer linking lever with screw cap.
Torque: 74 ± 5 N
x xx x
xm
Hint: connect the other side with same method.
39. Connect the in-out oil pipe assembly of power steer-
ing gear [64000131].
(a) Connect the in-out oil pipe fixed clamp of power steering
gear with bolt.
Torque: 7.8 N
x xx x
xm
(b) Use special tool to connect the in-out oil pipe assembly of
power steering gear.
Torque: 41 N
x xx x
xm
Hint:
zUse the torque wrench whose lever length is
345mm.
zSpecial tool should be parallel with torque wrench,
only this could make practical torque value.
Hint: connect the other side with same method.
40. Connect the ball head at the left side of transversal
lever.
(a) Connect the ball head at the left side of transversal lever
with screw cap.
Torque: 49 ± 5 N
x xx x
xm
(b) Assemble new cotter pin.
Note: if cotter pin hole could not be aligned , tighten
the screw cap for 60 again.
Hint: connect the other side with same method.
 211 
Length of lever

Power steering--Power steering gear assembly
41. Connect the ball head at the right side of transver
sal lever .
42. Assemble right bottom defending board of engine
[68000004].
43. Assemble left bottom defending board of engine
[68000003].
44. Assemble front wheel
Torque: 103 ± 10 Nx xx x
xm
45. Connect steering slide shaft assembly.
(a) Align the mark between steering middle shaft and sliding
shaft.
(b) Assemble B bolt.
Torque: 35 ± 3 N
x xx x
xm
(c) Tighten the A bolt.
Torque: 35 ± 3 Nx xx x
xm
46. Assemble inner dustproof cover of steering column [64000123].
Assemble inner dustproof cover of steering column with two screw caps.
47. Make front wheel face the front
Hint: lift up front wheel shaft.
48. Assemble helix cable assembly (equipping with SRS).
49. Assemble steering wheel assembly [67010001].
(a) Align the mark between steering wheel and main shaft of steering column.
(b) Lock the fixed screw cap of steering wheel temporarily.
50. Add power steering oil (referring to page 200).
51. Exhaust the air in power steering system (referring to page 200).
52. Check the central point of steering wheel.
(a) Check the central point of steering wheel.
(b) Lock the fixed screw cap of steering wheel.
Torque: 50 ± N
x xx x
xm
53. Assemble safety airbag assembly at the side of driver (equipping with SRS) [67010011].
54. Check whether there is oil leakage.
55. Check the engine cover assembly.
56. Adjust the engine cover assembly.
57. Check and adjust the front wheel alignment (referring to page 87).
 212 

Supplemental restraint system--Note
Note:
zWhen making repair, please make malfunction diagnosis by the flash light and malfunction diagnosing device
according with the method regulated in this operation manual at first, at the same time, it is necessary to check
whether there is any malfunction code before disassembling battery wire.
zForbid disassembling or repairing at any non-appointment repair station
zDo not assemble any safety lever or bumper at the front of automobile, this will influence the performance of this
airbag.
zPeople for repairing, disassembling and assembling should be trained specially.
zWhen disassembling steering wheel assembly, it is necessary to make steering wheel right, only this could disas-
semble steering wheel assembly and make helix cable locate correct position, or it will damage helix cable assembly.
zECU matches with the technical parameter of electric system, forbid using the SRS parts of other automobiles, at
the same time, it is necessary to use new product to replace any part.
zWhen repairing automobile (especially electric welding), it is necessary to close key switch, and it is best to cut off
the anode of battery.
zAfter unfolding airbag, safety airbag assembly and helix cable assembly should be changed completely.
zWhen disassembling or carrying airbag assembly, trim cover should face the upside; safety airbag assembly
could not superpose directly to avoid make wrong explosion and make any accident.
zThe inner malfunction of controller (ECU) could not repair, if it happens any malfunction, change it.
zSafety airbag assembly should be stored in the environment whose temperature is lower than 40C, relative humid-
ity is lower than 75% and is apart from electromagnetic interruption.
zForbid disassembling the airbag assembly and gas generator in it.
zForbid connect AC or DC with over 20V with ECU to avoid damage.
Supplemental restraint system
Note
Warning:
zThis product is the SRS (supplemental restraint system) equipped by JILI “YUANJIN vision” type automobile, when
the automobile frontal face is impacted heavily, this product could reduce the possible hurt for driver and passen-
ger at the front seat, but this product could not replace the safety belt. For SRS is supplemental restraint safety
system, the driver should tie safety belt. This product is single-point electronic dual-airbag system whose charac-
teristic is that all sensors and control circuits are assembled in control box and gas maker is protechny. At the
same time, this product accords with the enterprise standard “Automobile safety airbag equipment” (Q/JL001—
2001) to product.
zIn repairing process, if it does not accord with correct operation sequence to operate, SRS might happen the
accidental explosion to make heavy accident. If repair does not accord with correct procedure, even if repair does
not incur accident, SRS might disable when automobile happens accident, for example, it could not explode by
the requirement. So, when making repair (including disassembling, assembling, checking or changing any part),
it is necessary to operate by correct sequence regulated by repair manual.
zIt is necessary to confirm following works before repairing: 1. Put the ignition switch at “OFF” state. 2. Disconnect
the cathode connection of battery, and make repair after waiting for 60s. In addition, disassembled cathode
should be twisted by insulating tape to insulate. (Capacitor in ECU could keep some electric power after battery
is cut off to unfold safety airbag in some time. So, when making maintenance, if it does not wait for some time
before operating, it might incur heavy hurt accident for wrong expansion of safety airbag.)
zDo not put the parts of SRS directly under the insulation of hot air or flame.
 239 

a. Set ignition switch at LOCK position,
b. Loosen the cathode cable of battery and keep this state for one minute at least,
c. Disassemble glove box,
d. Loosen the connector of safety airbag assembly at the side of passenger,
e. Is the connector of safety airbag assembly at the side of passenger normal?
Normal: make next step,
Abnormal: change the wiring harness
(2) Confirm malfunction reason is on safety airbag assembly at the side of passenger or on other parts.
a. Connect a good assembly on connector pin A and B of safety airbag assembly at the side of
passenger,
b. Connect the cathode cable of battery,
c. Set the ignition switch at ON position,
d. Is there the display of malfunction code? Or could the malfunction code be removed?
No: make next step
Yes: change the safety airbag assembly at the side of passenger.
Refer to safety airbag system, disassembling/assembling of safety airbag assembly at the side of
passenger.
(3) Check the wiring harness between safety airbag assembly at the side of passenger and electronic
control unit of safety airbag system.
a. Set ignition switch at LOCK position,
b. Loosen the cathode cable of battery and keep this state for one minute at least,
c. Disassemble the shell body of steering column,
d. Loosen the connector of helix cable,
e. Loosen the connector of safety airbag assembly at the side of passenger and driver,
f. Disassemble left inner trim board,
g. Loosen the connectors of all safety airbag system units,
h. Check the circuit between connector pin of safety airbag system electronic control unit and the
circuit between connector pin of safety airbag assembly at the side of passenger, and the circuit
between connector pin of safety airbag system unit and safety airbag assembly at the side of
passenger has following situation:
zEarth
zShort connection with power supply
zOpen circuit
i. Are the wiring harnesses above normal?
Normal: malfunction diagnosis ends
Abnormal: change related wiring harness.
Supplemental restraint system--Remove malfunction
 257 

Diagnosis of impacted automobile
No matter whether the safety airbag has been unfolded, the inspection and maintenance for impacted auto-
mobile should be made by following sequence.
1. Check the ECU diagnostic signal.
(1) Connect the diagnostic joint of diagnostic tool,
(2) Use diagnostic tool to read the diagnostic result.
2. Repair sequence
Note: For the impact, when power supply of battery is lack, diagnostic tool could not communicate
with ECU, at this time, it is necessary to check and maintain the wiring harness of panel or use
exterior power supply.
(1) When safety airbag has been unfolded,
Following parts should be changed with new ones
a. Safety airbag assembly at the side of passenger
b. ECU
c. Safety airbag assembly at the side of driver
d. Pre-tension safety belt at the side of driver and passenger
Check the following parts, if they are abnormal, change them with new ones
a. Helix cable
b. Steering wheel, steering column, combination switch
Assembling state for steering wheel of safety airbag assembly at the side of driver
a. Check whether there is any abnormal noise in steering wheel, its action is flexible and clearance is
normal.
b. Check whether the joint of wiring harness is damaged or terminal is distorted.
Supplemental restraint system--Remove malfunction
 260