low beam GEELY FC 2008 Workshop Manual

Starting and charging - Charging system7. Check charging system circuit at no load.(a) If there is battery/alternator tester, please connect tester
to charging system circuit as manufacturer instruction.
(b) If there is no battery/alternator tester, please connect volt-
meter to charging system circuit as the following way.
zUncouple wire on engine terminal B, and connect wire
on negative (-) test bar of ampere meter.
zConnect positive (+) test bar of ampere meter to alter-
nator terminal B.
zConnect positive (+) test bar of voltmeter to alternator
terminal B.
zConnect negative test bar of voltmeter to earth.8. Check charging system circuit at load.(a) Turn on high beam of front combination lamps with engine running at 2000rpm,and turn blower to
“HI” position.
(b) Check the reading of ampere meter.
Standard amperage: 30A or more.
Hints:If amperage is less than standard value, please repair alternator.If battery is under the state of full charge, amperage may be less than standard value sometimes. (c) Check charge system circuit.
(1) Check the readings of ampere meter and voltmeter with engine from idle speed to 2000rpm.
Standard current: 10A or less.
Standard voltage: 12.9~14.9V.
Hints:If voltmeter reading is more than standard value, please replace with new voltage regulator.If voltmeter reading is less than standard value, please check voltage regulator and alternator
as the following way.
(2) Earth terminal F, start engine and check voltage of
terminal B.
Hints:If voltmeter reading is more than standard value,
please replace with new voltage regulator.If voltmeter reading is less than standard value,
please check alternator.83Ampere meter
Uncoupling
terminal B wire
VoltmeterAlternatorBatteryTerminal F

Front suspension - Front wheel alignmentFrontRearIf toe-in is not within specification, please adjust left and
right levers of steering gear.4. Adjustment of toe-in(a) Remove dust cover fixing clip.FrontRearToe-in(Total)Front wheel alignmentAdjustment1. Inspection(a) Check tire is worn and inflation pressure is proper.
Tire inflation pressure under normal temperature:Tire size Front and rear kPa*1 It is used under the condition of speed below 160 km/h.
*2 It is used under the condition of speed above 160 km/h.
(b) Check tire run-out with dial indicator.
Tire run-out: 3.0mm.2. Measurement of vehicle heightVehicle height:
(General road)
(Coarse road)
Measuring point:
A. Height for ground and front wheel center
B. Height for ground and bolt center in front of lower
control arm
C. Height for ground and fixed bolt center of rear axle beam
D. Height for ground and rear wheel center
Note: adjust vehicle height to standard value before checking front wheel alignment.
If vehicle height does not conform to regulations, please shake upward and downward or lift vehicle
body to adjust vehicle height.3. Inspection of toe-inToe-in:Front87

Air conditioner--Air conditioner central heating core assembly
53. Assemble expansion valve.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on expansion valve.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Assemble expansion valve on evaporator.
54. Assemble air conditioner pipeline.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on air conditioner pipeline.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Use planetary wrench (5.0mm) to assemble air conditioner
pipeline with two planetary bolts.
Torque: 3.5 N
x xx x
xm
(c) Assemble two screws and extending cover.
55. Assemble panel framework body assembly
Assemble panel strengthening beam and five bolts.
56. Assemble lower assemble bracket of panel
framework.
Assemble lower assemble bracket of panel framework, screw
cap and bolt.
 232 

Light--Light SystemThe phenomena table1. front combination lights and tail lightPhenomena
Only one front combination light
lights
Low beam headlights do not light
(all)
distance lights do not light (all)
Distance light do not light (one
side)
Flare does not light
Front combination lights are too
dark
Only one rear combination light
lights
Rear combination lights do not light
(front combination lights are normal)
Rear combination lights do not light
(front combination lights are abnormal)Reference pages
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-LightLight SystemNotes1. Notes for changing the front combination bulb(a) When the surface of halogen bulbs (the bulb of front assembled headlamp and front fog light) touches
oil, their working life will be shorten. When it lights, it becomes hot.
(b) Because of pressured gas in halogen bulbs (the bulb of front assembled headlamp and front fog
light), the bulb may explode and pieces of broken glass disperse around. So deal with it carefully.
(c) If the time after disassembling the bulb from lamp carrier is too long, the mirror may be polluted by
dirties or hydrosphere. You should prepare a new bulb,then replace it.
(d) Replace it with the lamp of same wattage.
(e) Assemble the changing bulb on the lamp carrier firmly, or it may bring mirror mirage or water intrusion.
(f) Do not touch the black of the top of glass, or it may shorten its working life.Possible part
1.bulb
2.fuse
3.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.bulb
2.wiring harness
1.left combination switch
2.flare
3.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
3.left combination switch
4.wiring harness
1.fuse
2.relay 279 

Light--Light System
(a) Turn the ignition switch to OFF and open all doors, then lock driver cap side door.
(b) Unlock the drive’s side door and open any door, then inspect whether room light lights. Close the door
and inspect whether room light lights off in 15 seconds.
(c) Turn ignition switch to ON, then open any door to inspect whether room light lights off immediately.
(d) Turn ignition switch to OFF.
(e) Open or close any door to light room light. Turn ignition switch to ON before room light turns off(about
15seconds) to inspect whether room light turns off immediately.
(f) Turn ignition switch to OFF.
(g) Open or close any door to light room light. Lock driver cap side door before room light turns off(about
15seconds) to inspect whether room light turns off immediately.
Inspect
1. Front combination headlight dimmer switch
assembly
(a) Inspect the conduction of light control switch
(1) Inspect switch on every positions, the conduction among
terminals as following table.
Switch positionsAvometer terminalsregular situations
OFF - not conduction
Position light12-6conduction
Lamp12-6conduction
Lamp7-10conduction
(b) Inspect conduction of front assembled dimmer switch
(1) Inspect switch on every parts, the conduction among terminals as following table.
Switch positionsAvometer terminalsregular situations
Flasher 11-10conduction
Low beam light9-10conduction
Distant light7-10conduction
(c) Inspect the conduction of turning light switch
(1) Inspect switch on every positions, the conduction among terminals as following table.
Switch positionsAvometer terminalsregular situations
Turn right 4-5conduction
neutral -not conduction
turn left 4-3conduction
 283 

Light--Front fog light joint
Change
Notes:
zAssemble according to the opposite of disassemble. Instructions comes when necessary.
zThe replace procedure are the same on the left and right side.
zReferring to the drawing of front combination light on page 286.
1. Disassemble Radiator cover assembly (reference to page 380)
2. Disassemble left front tyre lining (reference to page 380)
3. Disassemble right front tyre lining (reference to page 380)
4. Disassemble front bumper (reference to page 380)
5. Disassemble left front combination light assembly [67000102]
(a) Disassemble three bolts
(b) Disassemble four joints
(c) Pull combination light ahead
(d) Disassemble two light seat cap and four bulbs.
Adjustments
1. Adjust front combination light focus only
(a) Parking car should accord to the following situations:
zFront combination light around does not be distorted or damaged.
zPark the car on flat road.
zTyre pressure limits to the regular number value
zThe driver is on driving seat and the car is ready to go(gasoline tank in full)
zThe car weaves fore-and-aft for many times.
(b) Inspect front combination light focus
(1) Prepare for thicker white paper
(2) Arise the paper plumb at the distance of 300cm from headlight.
(3) Make sure centerline of the car makes 90 degree angle with paper’s surface as following drawing.
(4) Draw a level line (H line) on the paper which headlight can irradiate.
(5) Draw a plumb line (V line) on the paper to across centerline of the car.
(6) Draw two level lines (V RH and V LH) in the area where two side lights can irradiate.
(7) Draw a level line(connect the middle signal of two low beam headlight) to the area where headlight
can irradiates.
Clues on: H RH and H LH lines are 0.57 lower than level line(H line)of light.
(8) Start the engine.
(9) Turn the front assembled switch to ON.
Pin
 287 

Light--Front fog light joint
Clues on:
zAdjust the focus between lights of RH and LH as the drawing.
zThe value of low beam focal length is reference value for it is impossible to adjust at
level direction.
(c) Adjust vertical direction
Use the adjustable bolt A to make the headlight focus limits
to the regular.
(d) Adjust level direction
Use the adjustable bolt B to make the headlight focus limits
to the regular.
(10) Inspect front combination light whether it irradiates on the area as drawing.
(11) If not, adjust light on vertical line or level line.
Adjusting bolt “B” Adjusting bolt “A”
 288 
1209.0
939.8
Numbers for approach sequence
Distant
lightLow
beam
light
wire
wirewire
wire
wire wire
H RH and
H LH wire

Circuitry--Power supply
1. ST startup system
2. HEAD MAIN light system
3. spare
4. ECU instrument travel
computer (Aldine)
5. horn
6. turn light, alarm light
7. charging system
8. air condition system
9. electric injection system
10. audio system, air condition,
instrument, room light, trunk
light, door light
11. AM2 startup system
12. spare safety
13. spare safety
14. spare safety
15. spare safety
16. electric chair (Aldine)
17. electric fan
18. ABS system
19. ABS system20. left distance headlight
21. right distantce headlight
22. left low beams
23. right low beams
 314