relay GEELY FC 2008 Workshop Manual
Page 35 of 419
5. Check heater resistance of heated oxygen sensor.(a) Uncouple oxygen sensor joint.
(b) Place digital universal meter at ohm gear, and connect 2 terminals respectively to 1# (white) pin and
2# (black) pin, and the resistance under normal temperature is 166. Check fuel tank cover.Visually check fuel tank cover and gasket are distorted or damaged.Exhaust gas control - Exhaust gas control system 24 Oxygen sensor
Main relay
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Cooling - Cooling fan systemCooling fan systemOn-vehicle inspection1. Check cooling fan function at low temperature (below 95).(a) Turn ignition switch to ON.
(b) Check cooling fan is stopped.
Hint: if it is not stopped, check cooling fan relay and water temperature sensor, or check the
joint or wire harness between them.
(c) Uncouple water temperature sensor joint.
(d) Check cooling fan runs.
If it does not run, check fuse, cooling fan relay, engine ECU and cooling fan, or check there is short
circuit between them.
(e) Connect back water temperature sensor joint.2. Check cooling fan function at high temperature (above 95).(a) Start engine and increase coolant temperature up to above Hint: water temperature is the value measured by water temperature sensor on water outlet.
(d) Check cooling fan runs.
Hint: if it does not run, please replace water temperature sensor.3. Check cooling fan.(a) Uncouple cooling fan joint.
(b) Connect battery and ampere meter to cooling fan joint.
(c) Check cooling fan runs normally and check ampere meter reading.Standard current: 712A
(d) Connect back cooling fan joint.Inspection1. Electronic fan relay [67000064]
2. Electronic fan relay II [67000072]
3. Cooling fan speed adjusting resistance assembly
[67000001]Measure resistance between terminals with ohmmeter.
Resistance: at normal temperature: 1.368 Specified
conditions
Normal stateConductionConductionTerminal connected
by three-use meter Conditions
Supply battery voltage
to No. 1 and No. 2
terminals
Specified
conditions
Normal stateConductionConductionTerminal connected
by three-use meter Conditions
Supply battery voltage
to No. 1 and No. 2
terminals
Page 91 of 419
Starting and charging - Starting system(f) Connect magnetic field coil wire to terminal C.
(h) Torque: (i) Clamp starter with jaw vice.
(j) As shown in the diagram, connect battery with ampere
meter.
(k) Read current value displayed on ampere meter.
(l) Current value specification: 90 A or lower at 11.5 V.2. Starter relay80Terminal 50Terminal 30Ampere
meter Specified
conditions
Normal stateConductionConductionTerminal connected
by three-use meter Conditions
Supply battery voltage
to No. 1 and No. 2
terminals
Page 159 of 419
Hydraulic control unit (equipping with ABS)Inspection on automobile1. Connect handle tester(a) Connect handle tester to DLC3.
(b) Start the engine and make it run at idling speed.
(c) Handle tester should choose “Active test” module.
Hint: details could refer to operating instruction for handle tester.2. Check the function of hydraulic .(a) Start the motor relay, and check hydraulic motor should have working sound.
(b) Stop the motor relay.
(c) Step brake pedal for 15 minutes, and check brake pedal should not be stepped down.
(d) Start the motor relay, and check brake pedal should not have any pulse.
Note: Time when motor relay locates ON could not exceed 5 seconds, when it is necessary to
operate continually, interval time should be over 20 seconds.
(e) Stop the motor relay and release brake pedal.3. Check the function of right front wheel.Note: forbid making electromagnetic valve be ON in following situations.
(a) Make following operation when brake pedal is stepped down.
(b) Make electromagnetic valve SFRH and SFRR be ON at the same time, and check the brake pedal
should not be stepped down.
Note: Time when motor relay locates ON could not exceed 5 seconds, when it is necessary to
operate continually, interval time should be over 20 seconds.
(c) Make electromagnetic valve SFRH and SFRR be OFF at the same time, and check the brake pedal
should be able to be stepped down.
(d) Make electromagnetic valve SFRH and SFRR be ON at the same time, and check whether the brake
pedal could return.
Note: Time when motor relay locates ON could not exceed 5 seconds, when it is necessary to
operate continually, interval time should be over 20 seconds.
(e) Make motor relay be OFF and release brake pedal.4. Check the function of other wheels.Check the electromagnetic valves of other wheels by same procedure.
Hint:
Left front wheel: SFLH,SFLR
Right rear wheel: SRRH,SRRR
Left rear wheel: SRLH, SRLRChange1. Discharge brake liquid.Note: do not leave brake liquid on paint surface of automobile body, if having, wash it cleanly.2. Disassemble right front wheel.Brake--Hydraulic pressure control unit148
Page 290 of 419
Light--Light SystemThe phenomena table1. front combination lights and tail lightPhenomena
Only one front combination light
lights
Low beam headlights do not light
(all)
distance lights do not light (all)
Distance light do not light (one
side)
Flare does not light
Front combination lights are too
dark
Only one rear combination light
lights
Rear combination lights do not light
(front combination lights are normal)
Rear combination lights do not light
(front combination lights are abnormal)Reference pages
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-LightLight SystemNotes1. Notes for changing the front combination bulb(a) When the surface of halogen bulbs (the bulb of front assembled headlamp and front fog light) touches
oil, their working life will be shorten. When it lights, it becomes hot.
(b) Because of pressured gas in halogen bulbs (the bulb of front assembled headlamp and front fog
light), the bulb may explode and pieces of broken glass disperse around. So deal with it carefully.
(c) If the time after disassembling the bulb from lamp carrier is too long, the mirror may be polluted by
dirties or hydrosphere. You should prepare a new bulb,then replace it.
(d) Replace it with the lamp of same wattage.
(e) Assemble the changing bulb on the lamp carrier firmly, or it may bring mirror mirage or water intrusion.
(f) Do not touch the black of the top of glass, or it may shorten its working life.Possible part
1.bulb
2.fuse
3.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.bulb
2.wiring harness
1.left combination switch
2.flare
3.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
3.left combination switch
4.wiring harness
1.fuse
2.relay 279
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Light--Light System 280 2. Fog light System
3. Turning and emergency warning light systemEmergency warning light and turn
light does not light
Emergency warning light does
not light (turning light is normal)
Turn light does not light
(Emergency warning light is normalSide turning light does not light
(warning light is normal)
One side of turning light does not
light
One side of turning light does not
light
Only one bulb does not light1. (meter) fuse
2. (turn) fuse
3. ignition switch
4. flasher assembly
5. wiring harness
1. Emergency warning light switch
2. wiring harness
1. turn light switch
2. wiring harness
1. turn light switch
2. wiring harness
3. bulb
1. turn light switch
2. wiring harness
3. bulb
1. turn light switch
2. wiring harness
1. bulb
2. wiring harnessThe light control switch switches on,
the front fog lights do not light (front
combination lights are normal)Lamp switch turn to “HEAD”. front fog
lights do not light (front combination light
do not light)Only one front fog light do not light
Rear fog lights do not light (front
combination lights are normal)
(front fog lights are normal)
Rear fog lights do not light (front fog
lights do not light)1.(front fog light)fuse
2.fog light relay
3.fog light switch
4.wiring harness
1.other parts
2.wiring harness
1.bulb
2.wiring harness
1.fuse
2.rear fog light switch
3.wiring harness
4.bulb
1.other parts
2.wiring harness
3.bulb
4.front fog light switch
5.rear fog light switchphenomena
Possible part
Reference pagesphenomena
Possible partsReference pages
Page 292 of 419
Light--Light System
All lights do not light
When driver cap side door opens,
the light does not light
When right front door opens, the
light does not light
When right rear door opens, the
light does not light
When left rear door opens, the light
does not light
Only one light can light
After all doors are closed, illuminat-
ing lamp will not flame out gradually.
After all doors closed, the head lamp
does not light in 15 seconds, when
turn ignition switch to ACC or ON.
Driver side light or passenger cap
side light do not light
When Driver side door opens,
driver side light does not light
When Passenger side door opens,
passenger side light does not light1. (room light) fuse
1. driver cap side door control switch
2. wiring harness
3. bulb
1. right front door control switch
2. wiring harness
3. bulb
1. right rear door control switch
2. wiring harness
3. bulb
1. left rear door control switch
2. wiring harness
3. bulb
1. bulb
1. Door-control switch
2. Wire harness
1. ignition switch
2. fuse
3. light relay
4. wiring harness
1. (door) fuse
2. (meter) fuse
3. light relay
4. driver side door control switch
5. bulb
6. wiring harness
1. driver side door control switch
2. wiring harness
3. bulb
1. passenger side door control switch
2. wiring harness
3. bulb
4. Room lights system
Inspect the car
1. inspect turning flasher wiring
(a) Disassemble joint from turning flasher and inspect wiring
harness side joint as following table.
phenomena
Possible partsReference pages
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Light--Light System
(a) Inspect the conduction of B pillar control switch assembly
(1) Inspect the conduction between terminal 1 and bodywork earth, when switch works.
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
7. Inspect the C door pillar control switch assembly [67000076]
(a) Inspect the conduction of C pillar control switch assembly
(1) Inspect the conduction between terminal 1 and bodywork earth,when switch works.
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
8. Trunk light switch assemble [67000073]
(a) Inspect the conduction of Trunk light switch
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
9. Front fog light relay [67000071]
(a) Inspect the conduction of front fog light relay
(1) Inspect the conduction among terminals
Standards:
Avometer terminalsregular situations
1-2 conduction
3-5 not conduction
10. Inspect rear fog light switch of instrument block
left switch units [67010003].
(a) Inspect battery’s positive wire connects to terminal 1,nega-
tive connects to terminals 7.
(b) Connect a 3.4W test bulb from battery’s positive wire to
terminal 3.
(c) Inspect lighting switch, indicator light of assembled instru-
ments and test bulb should light. If it does not accord with
regularizations, replace the switch.
11. Inspect door light assembly [67000107]
Inspect the conduction among terminals.
If the conduction does not accord with regularizations, replace
the switch.(2) Supply battery voltage(10-14V) to terminal1 and terminal2, then inspect the conduction between
terminal 3 and terminal 5.
Standard: conduction
1
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Malfunction
Wiper and cleaner do not work.
Wiper does not work on LO, HI or MIST.
Wiper does not work on INT
Washer generator does not work
When cleaner switch ON, wiper does not
work.
Wiper cleaner can not spout
zRight assembled switch on HI, wiper
blade will touch the bodywork.
zWhen right combination switches are OFF, washer will
not return to original position or stop position is incorrect.
Component names
1. ignition switch
2. ignition relay
3. (wiper) fuse (central power distribution box)
4. right assembled switch
5. wiring harness
1. right assembled switch
2. wiper generator
3. wiring harness
1. right assembled switch
2. wiper generator
3. wiring harness
1. (washer) fuse (central power distribution box)
2. wiper switch
3. wiper generator
4. wiring harness
1. right assembled switch
2. washer generator
3. wiring harness
1. cleaner hose and nozzle
1. right assembled switch *1
2. wiring harnessReference pages
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Inspect the car
Inspect the function of cleaner generator
(1) Add some rinsing to wiper water tank, then disassemble
cleaner generator joint.
(2) Connect battery wire with cleaner generator joint terminal2,
negative wire with terminal1,then inspect whether cleaner
generator works.
Notes: Be quick(in 20 seconds) to do this test to pre-
vent cleaner generator coil from burning.
If its function does not in accord with regulations, replace
cleaner generator.
Wiper and cleaner--Wiper and cleaner system
Wiper and cleaner
Wiper and cleaner system
Malfunction phenomena table
The underside table can help you to eliminating malfunction in wiring. It sorts as possibilities of malfunction’s
reasons.
*1:inspect set position of wiper arm and wiper blade.
299
Page 311 of 419
Wiper and cleaner--Wiper and cleaner systemInspect1. Inspect the conduction of right combination
switch [67000079](a) Inspect the conduction of every terminal of joints.
Right combination switchSwitch position terminals connect with avometerregular situations
OFF - Not conduction
ON WIG-WSconductionSwitch positionsterminals connect with avometerregular situations
MISTSWL-WIGConduction
OFF AS-SWLConduction
INT AS-SWL/SWL-WIGConduction
LO SWL-WIGConduction
HI SWH-WIGConduction(c) Inspect the function of cleaner
(1) Turn right assembled switch to OFF.
(2) Connect battery positive wire with joint terminal WIG, connect negative to terminal EW.
(3) Connect voltmeter positive wire with joint terminal WS, connect negative to terminal EW.
(4) Switch on cleaner switch and inspect its going. (b) Inspect intermittent function of wiper.
(1) Connect voltmeter positive wire with joint terminal SWL, connect negative to terminal EW.
(2) Connect battery positive wire with joint terminal WIG, connect negative to terminal EW.
(3) Turn right assembled switch to INT.
(4) Connect battery positive wire with terminal AS for 5 seconds.
(5) Connect battery negative with terminal AS for 5 seconds actuate intermittent relay and check the
voltage between terminal SWL and terminal EW . Sprinkler switch 300