fog light GEELY FC 2008 Workshop Manual

Change..........................................................
234
Condenser Assembly...........................................
236
Inspection on the automobile.......................
236
Overhaul........................................................
236
Supplemental restraint system
Note....................................................................
239
Malfunction treatment.........................................
244
Repair.................................................................
247
Inspection...........................................................
249
Remove malfunction...........................................
251
Malfunction table............................................
251
Diagnosis of impacted automobile.................
260
Disassemble and assemble...............................
261
Electronic control unit of safety airbag (ECU)..
261
Safety airbag assembly at the side of driver..
261
Safety airbag assemble at the side of passenger....263
Scrap treatment for safety airbag..................
264
Safety belt
Safety belt..........................................................
270
Note...............................................................
270
Treatment.......................................................
270
Subassembly.................................................
273
Change..........................................................
274
Rear safety belt..................................................
275
Subassembly.................................................
275
Change..........................................................
277
Light
Light System.......................................................
279
Notes..............................................................
279
The phenomena table....................................
279
Inspect the car...............................................
281
Inspect...........................................................
283
Front combination light (LH)..............................
286
Subassembly................................................
286
Change..........................................................
287Adjustments..................................................
287
Front fog light.....................................................
289
Components.................................................
289
Change..........................................................
290
Adjustment....................................................
290
Side turning light................................................
291
Components.................................................
291
Rear combination light (LH)..............................
292
Components.................................................
292
Change..........................................................
293
Rear fog light......................................................
294
Components.................................................
294
Change..........................................................
295
Number plate light.............................................
296
Change..........................................................
296
High brake light assembly.................................
297
Change..........................................................
297
Left combination switch.....................................
298
Change..........................................................
298
Wiper and cleaner
Wiper and cleaner system.................................
299
Malfunction phenomena table......................
299
Inspect the car...............................................
299
Inspect...........................................................
300
Right combination switch.................................
302
Change..........................................................
302
Wiper motor.......................................................
303
Change..........................................................
303
Wiper..................................................................
305
Change..........................................................
305
Cleaner nozzle...................................................
306
Adjustments..................................................
306
Audio system
Audio system.....................................................
307
Notes.............................................................
307
Radio assembly.................................................
308

1. Check battery voltage.(a) If extinguishing time of engine is not more than 20 minutes
after driving, please turn on ignition switch and electric
equipment (head lamp, blower motor and rear window
defog line etc.) for about 60 seconds to eliminate surface
charging during driving.
(b) Turn ignition switch to OFF, and then switch off electric
equipment system.
(c) Measure the voltage between battery negative (-) terminal
and positive (+) terminal.
Standard voltage: 12.5~12.9V at 20.
Hint: if the voltage is lower than standard
specification, please charge battery.
(d) As shown in the diagram, check battery window.
Hints:Green: OKWhite: requiring chargeBlack: replacing battery2. Check battery joint, fusible link and slow fuse (100A).(a) Check battery joint is loose or eroded.
(b) Check fast fuse and slow fuse (100A) are in conduction.3. Check drive belt.(a) Check belt is excessively worn or cable is broken etc.
Hints:If any inferior part is found, please replace drive
belt.It is allowable for the crack at the edge of drive belt
rib.
If there is block falling with belt rib, please replace with
new belt.
(b) Check the belt is correctly installed in guide groove.
Hint:Check with hands to ensure that the belt does
not slide out from the groove of pulley bottom.4. Visually check alternator wire harness.Check the condition of wire is perfect.Starting and charging - Charging systemOn-vehicle inspectionGreen White Black5. Listen to whether there is abnormal sound with alternator.There should not be abnormal sound with alternator during engine running.6. Check the circuit of charge alarm light.(a) Turn ignition switch to “ON”, and check charge alarm light is on.
(b) Start engine, and charge alarm light should be off.
Hint: if the function of charge alarm light does not conform to the regulation, please perform
trouble shooting to the circuit of charge alarm light.82

Light--Light SystemThe phenomena table1. front combination lights and tail lightPhenomena
Only one front combination light
lights
Low beam headlights do not light
(all)
distance lights do not light (all)
Distance light do not light (one
side)
Flare does not light
Front combination lights are too
dark
Only one rear combination light
lights
Rear combination lights do not light
(front combination lights are normal)
Rear combination lights do not light
(front combination lights are abnormal)Reference pages
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-LightLight SystemNotes1. Notes for changing the front combination bulb(a) When the surface of halogen bulbs (the bulb of front assembled headlamp and front fog light) touches
oil, their working life will be shorten. When it lights, it becomes hot.
(b) Because of pressured gas in halogen bulbs (the bulb of front assembled headlamp and front fog
light), the bulb may explode and pieces of broken glass disperse around. So deal with it carefully.
(c) If the time after disassembling the bulb from lamp carrier is too long, the mirror may be polluted by
dirties or hydrosphere. You should prepare a new bulb,then replace it.
(d) Replace it with the lamp of same wattage.
(e) Assemble the changing bulb on the lamp carrier firmly, or it may bring mirror mirage or water intrusion.
(f) Do not touch the black of the top of glass, or it may shorten its working life.Possible part
1.bulb
2.fuse
3.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.bulb
2.wiring harness
1.left combination switch
2.flare
3.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
3.left combination switch
4.wiring harness
1.fuse
2.relay 279 

Light--Light System 280  2. Fog light System
3. Turning and emergency warning light systemEmergency warning light and turn
light does not light
Emergency warning light does
not light (turning light is normal)
Turn light does not light
(Emergency warning light is normalSide turning light does not light
(warning light is normal)
One side of turning light does not
light
One side of turning light does not
light
Only one bulb does not light1. (meter) fuse
2. (turn) fuse
3. ignition switch
4. flasher assembly
5. wiring harness
1. Emergency warning light switch
2. wiring harness
1. turn light switch
2. wiring harness
1. turn light switch
2. wiring harness
3. bulb
1. turn light switch
2. wiring harness
3. bulb
1. turn light switch
2. wiring harness
1. bulb
2. wiring harnessThe light control switch switches on,
the front fog lights do not light (front
combination lights are normal)Lamp switch turn to “HEAD”. front fog
lights do not light (front combination light
do not light)Only one front fog light do not light
Rear fog lights do not light (front
combination lights are normal)
(front fog lights are normal)
Rear fog lights do not light (front fog
lights do not light)1.(front fog light)fuse
2.fog light relay
3.fog light switch
4.wiring harness
1.other parts
2.wiring harness
1.bulb
2.wiring harness
1.fuse
2.rear fog light switch
3.wiring harness
4.bulb
1.other parts
2.wiring harness
3.bulb
4.front fog light switch
5.rear fog light switchphenomena
Possible part
Reference pagesphenomena
Possible partsReference pages

(b) Inspect function of rear fog light.
(1) Turn the ignition switch to ON.
(2) Inspect rear fog light’s situation when every switch works, just as following table.
Light--Light System
(b) Connect joint to directional switch and inspect from wiring harness’s side joint as following table:
Avometer terminals
2-earth
2-earth
3-earth
3-earth
5-earth
6-earth
8-earthcondition
warning light switch OFF → ON
turn light switch (right) OFF → ON
warning light switch OFF → ON
turn light (left) switch OFF → ON
turn light(left) switch OFF → ON
turn light(right) switch OFF → ON
warning light switch OFF → ONregular situation
0V → 0 ⇔ 9Vevery min 60 to 120 times
0V → 0 ⇔ every min 60 to 120 times
0V → 0 ⇔ 9Vevery min 60 to 120 times
0V → 0 ⇔ 9Vevery min 60 to 120 times
over 9V → 0V
over 9V → 0V
over 9V → 0V
2. Inspect rear fog light switch
(a) inspect rear fog light wiring
(1) Disassemble the joint from switch sides and inspect the
joint from wiring harness as following table.
Avometer terminals
1-earth
2-earth
3-earth
5-earth
6-earth
7-earthcondition
normal
light control switch OFF → ON
normal
light control switch OFF → ON
front fog light switch OFF → ON
normalregular situation
conduct
ion
0V → 10-14V
10-14V
not conduct
ion → conduction
not conduction→ conduction
conduction
Situation
Light switch OFF → ON, front fog light switch OFF
Light switch OFF → ON, front fog light switch ON, rear fog light switch ONrear fog light working situations
rear fog light does not light
rear fog light lights
3. Inspect lighting system function
Clues on: key aperture lamp and room light.
Avometer terminals
7-earth
1-earth
1-earth
4-earthcondition
normal
turn light switch ON
turn light switch ON
normalregular situations
conduct
ion
battery voltage
no voltage
battery voltage
Wiring
harness side
 282 

Light--Light System
Switch positionsAvometer terminals regular situation
OFF 1-2 not conduction
ON 1-2 conduction
(d) Inspect conduction of front fog light switch
(1) Inspect switch on every positions, the conduction among terminals as following table.
Switch positionsAvometer terminals regular situation
OFF - not conduction
DOOR 1-2conduction
ON 2-bodywork earthconduction
2. Interior rear top light assembly [67010006]
(a) Inspect the conduction of interior rear top light
(1) Inspect switch on every position, the conduction among
terminals as following table.
Standard:
3. Room front top light assembly [67010007] (equipped
with electric sunroof [67010009])
(a) Inspect the conduction of room front roof light
(1) Inspect the conduction between terminal 1 and terminal
2,when switch works.
Standard:
ON: conduction
OFF: not conduction
4. Room front top light assembly [67010005](do not
equipped with electric sunroof)
(a) Inspect the conduction of room front roof light
(1) Inspect the conduction between terminal 1 and terminal
2,when switch works.
Standard:
ON: conduction
OFF: not conduction
5. Trunk lighting assemble [67000106]
(a) Inspect the conduction among terminals.
Standard: conduction
6. Inspect the B door pillar control switch assembly
[67000075]
1 2
 284 

Light--Light System
(a) Inspect the conduction of B pillar control switch assembly
(1) Inspect the conduction between terminal 1 and bodywork earth, when switch works.
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
7. Inspect the C door pillar control switch assembly [67000076]
(a) Inspect the conduction of C pillar control switch assembly
(1) Inspect the conduction between terminal 1 and bodywork earth,when switch works.
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
8. Trunk light switch assemble [67000073]
(a) Inspect the conduction of Trunk light switch
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
9. Front fog light relay [67000071]
(a) Inspect the conduction of front fog light relay
(1) Inspect the conduction among terminals
Standards:
Avometer terminalsregular situations
1-2 conduction
3-5 not conduction
10. Inspect rear fog light switch of instrument block
left switch units [67010003].
(a) Inspect battery’s positive wire connects to terminal 1,nega-
tive connects to terminals 7.
(b) Connect a 3.4W test bulb from battery’s positive wire to
terminal 3.
(c) Inspect lighting switch, indicator light of assembled instru-
ments and test bulb should light. If it does not accord with
regularizations, replace the switch.
11. Inspect door light assembly [67000107]
Inspect the conduction among terminals.
If the conduction does not accord with regularizations, replace
the switch.(2) Supply battery voltage(10-14V) to terminal1 and terminal2, then inspect the conduction between
terminal 3 and terminal 5.
Standard: conduction
1
 285 

Light--Front fog light joint
Front combination light (LH)
Subassembly
Left front combination
light units
Front combination
light bulb
Front combination
light bulb
Front combination light
bulb joint Ultrasonic sensor joint Radiator cover
assembly
Front fog light
joint
Light
seat cap
Bulb joint
Bulb
Bulb
Front fog light joint
Front bumper
 286 

Light--Front fog light joint
Change
Notes:
zAssemble according to the opposite of disassemble. Instructions comes when necessary.
zThe replace procedure are the same on the left and right side.
zReferring to the drawing of front combination light on page 286.
1. Disassemble Radiator cover assembly (reference to page 380)
2. Disassemble left front tyre lining (reference to page 380)
3. Disassemble right front tyre lining (reference to page 380)
4. Disassemble front bumper (reference to page 380)
5. Disassemble left front combination light assembly [67000102]
(a) Disassemble three bolts
(b) Disassemble four joints
(c) Pull combination light ahead
(d) Disassemble two light seat cap and four bulbs.
Adjustments
1. Adjust front combination light focus only
(a) Parking car should accord to the following situations:
zFront combination light around does not be distorted or damaged.
zPark the car on flat road.
zTyre pressure limits to the regular number value
zThe driver is on driving seat and the car is ready to go(gasoline tank in full)
zThe car weaves fore-and-aft for many times.
(b) Inspect front combination light focus
(1) Prepare for thicker white paper
(2) Arise the paper plumb at the distance of 300cm from headlight.
(3) Make sure centerline of the car makes 90 degree angle with paper’s surface as following drawing.
(4) Draw a level line (H line) on the paper which headlight can irradiate.
(5) Draw a plumb line (V line) on the paper to across centerline of the car.
(6) Draw two level lines (V RH and V LH) in the area where two side lights can irradiate.
(7) Draw a level line(connect the middle signal of two low beam headlight) to the area where headlight
can irradiates.
Clues on: H RH and H LH lines are 0.57 lower than level line(H line)of light.
(8) Start the engine.
(9) Turn the front assembled switch to ON.
Pin
 287 

Light--Front fog light joint
Clues on:
zAdjust the focus between lights of RH and LH as the drawing.
zThe value of low beam focal length is reference value for it is impossible to adjust at
level direction.
(c) Adjust vertical direction
Use the adjustable bolt A to make the headlight focus limits
to the regular.
(d) Adjust level direction
Use the adjustable bolt B to make the headlight focus limits
to the regular.
(10) Inspect front combination light whether it irradiates on the area as drawing.
(11) If not, adjust light on vertical line or level line.
Adjusting bolt “B” Adjusting bolt “A”
 288 
1209.0
939.8
Numbers for approach sequence
Distant
lightLow
beam
light
wire
wirewire
wire
wire wire
H RH and
H LH wire