GEELY MK 2008 Workshop Manual

Brake System -Rear Brake Drum4-104 (2) As shown in the figure, install the parking brake left post.
27. Install the front brake shoe.
(1) Install the return spring on the front brake shoe.
(2) Install the front brake shoe, pin, set spring and set spring cap
with a special tool.
28. Connect the parking brake shoe left post.
Connect the extension spring to the front/rear brake shoe with a
special tool.
Note:
Be careful not to damage to the dust shield of the brake wheel
cylinder.
29. Check the installation of the brake drum.
(1) Check all parts whether they are installed properly.Braking Plate
parking brake left post

Brake System -Rear Brake Drum4-105 (2) Measure the inner diameter of the brake drum and the
diameter of the brake shoe, and check the difference of them
whether it is a proper brake shoe clearance.
Brake Shoe Clearance: 0.3mm
Note:
Don't apply the oil or lube on the friction surface of the brake shoe
lining and brake drum.
30. Adjust the shoe clearance of the brake drum.
(1) Install two wheel hub nuts temporarily.
(2) Turn around eight teeth of the adjustor.
(3) Install the hole plug.
31. Install the rear brake drum sub-assembly.
32. Add the brake fluid to the storage tank.
33. Discharge the air in the master cylinder.
34. Discharge the air in the brake pipeline.
35. Check the level height in the storage tank.
36. Check the brake fluid whether there is any leakage.
37. Install the rear wheel.
Torque: 103N.m
38. Check the stroke of the parking brake extension rod.
39. Adjust he stroke of the parking brake extension rod.Extend

Brake System -Parking Brake System4-106Section 8 Parking Brake SystemComponent View#3 parking brake extension rod
Lithium soap base glycol lubespecified torqueN.
m :Parking brake balance port Parking brake extension rod
Inhaul cable #1 adjustment nutParking brake balance port Parking brake extension rod accessory
Parking brake switch component

Brake System -Parking Brake System4-107Adjustment1. Remove the rear wheel.
2. Adjust the clearance of the brake shoe.
3. Install the rear wheel.
Torque: 103N.m
4. Check the stroke of the parking brake extension rod.
Pull the parking brake extension rod, and count the number of sound.
Parking Brake Extension Rod Stroke: Pull with 196N force till 6-9 clicks.
5. Adjust the stroke of the parking brake extension rod.
(1) Remove the glove box cover.
(2) Turn #1 adjustment nut inhaul cable till the stroke is ok.
(3) Install the glove box cover.Parking Brake System The table below can help you find out the possible failure reasons. The number means the possible sequence
of the reasons. Check the parts, and replace the corresponding parts if necessary.Parking Brake Tension Rod Component1. Remove the accessories of the console.
2. Remove the middle console.
3. Remove #1 adjustment nut wire.
Remove #1 adjustment nut wire.
4. Remove the accessories of the parking brake extension rod.
(1) Remove the connector of the parking brake extension rod
switch.
(2) Remove the two bolts, and remove the parking brake exten
sion rod.
5. Remove the parking brake switch component.
Remove the screw and parking brake switch component.Suspected location
1. The stroke of the parking brake extension rod is misadjusted.
2. The parking brake inhaul cable is trapped.
3. The clearance of the parking brake shoe is misadjusted.
4. The parking brake lining is cracked or deformed.
5. The return or extension spring is damaged.Symptom
Brake is blocked.#1 adjustment nut inhaul cable

Brake System -Parking Brake System4-108Brake shoe baseboard
Parking brake shoe
Left positioning postRear Brake shoe
Shoe pad set spring cap
Rear brake shoe
Shoe pad set spring cap Shoe pad set springParking System Component
Replacement For left parking brake inhaul cable component, carry out the same steps as the right side.
1. Remove the accessories of the console. 6. Install the parking brake switch component.
Install the parking brake switch component with screw.
7. Install the accessories of the parking brake extension rod.
(1) Install the extension rod on the parking brake inhaul cable, and install #1 adjustment nut wire.
(2) Fasten the parking brake extension rod with two bolts.
Torque: 13N.m
(3) Connect the connector of the parking brake switch.
8. Install the accessories of the console.
9. Install the middle console.
10. Check the stroke of the parking brake extension rod.
11. Adjust the stroke of the parking brake extension rod.Shoe pad set spring
Brake drum Return spring Rear brake automatic adjustment
rod springLeft rear brake automatic
Adjustment rod

Brake System -Parking Brake System4-1092. Remove the middle console.
3. Loosen #1 inhaul cable adjustment nut.
Remove #1 inhaul cable adjustment nut.
4. Remove the front floor extension rod.
Remove the two bolts to take out the front floor extension rod.
5. Remove the front exhaust pipe component.
6. Remove #2 front floor hot pad.
Remove the two bolts to take out the front floor hot pad.
7. Remove #3 parking brake inhaul cable component.
(1) Remove the four bolts to remove # 3 parking brake inhaul cable from the body.
(2) Remove #3 parking brake inhaul cable component from the parking brake balancer, and remove the inhaul
cable component.
8. Remove the rear wheel.
9. Remove the accessories of the brake drum.
10. Remove the front brake shoe.
11. Remove the left rear automatic adjustment rod.
12. Remove the rear brake shoe.
13. Remove parking brake inhaul cable component.
Remove the bolt, and remove parking brake inhaul cable
component from the baseboard.
14. Install parking brake inhaul cable component.
(1) Install parking brake inhaul cable component on the parking brake inhaul cable balancer.
(2) Fasten parking brake inhaul cable with four bolts.
Torque: 5.4N.m

Brake System -Parking Brake System4-11015. Install #3 parking brake inhaul cable component.
Fasten #3 parking brake inhaul cable component to the baseboard.
Torque: 7.8N.m
16. Apply the heat-resistant lube.
17. Install the brake shoe.
18. Install the return spring of the brake shoe.
19. Install the left rear brake automatic adjustment rod.
20. Install the front brake shoe.
21. Check the installation of the brake drum.
22. Install the accessories of the brake drum.
23. Adjust the clearance of the brake shoe.
24. Install the rear wheel.
Torque: 103N.m
25. Fasten #1 adjustment nut wire temporarily.
Install #1 adjustment nut wire.
26. Install #2 front floor hot pad.
Fasten #2 floor hot pad with two bolts.
Torque: 5.5N.m
27. Install the front exhaust pipe component.
28. Install the front floor extension rod.
Install the front floor extension rod with two bolts.
29. Check the stroke of the parking brake extension rod.
30. Adjust the stroke of the parking brake extension rod.

Part V Electric System & AccessoryChapter 1 Starting and Charging SystemSection 1 Starting System (MR479Q MR479QA MR481QA)I. Starter inspectionNote:
These tests must be completed within 5s, so as to prevent coil from burning out.
1. Electromagnetic switch testElectric System & Accessory-Starting and Charging System5-1 (1) As shown in the figure, use wire to connect starter.
(2) As shown in the figure, connect electromagnetic switch with
storage battery.
(3) Disconnect exciting coil from binding post A.
(4) Check whether clutch pinion moves outboard.
If clutch pinion does not move, replace electromagnetic switch.
(5) As shown above, connect battery, disconnect positive
pole (+) of battery from binding post, disengage
clutch pinion.
(6) Check whether clutch pinion returns.
If clutch pinion does not return, replace electromagnetic switch.
2. Starter no-load test
(1)Connect field coil and binding post.
(2) As shown in the figure, connect ammeter and battery
to starter.
(3) When check whether clutch pinion moves outwards, starter
should rotate slowly and smoothly.
(4) Check whether current reading of ammeter is normal or not.
Normal current: less than 90 A at 11. 5 V
If current is abnormal, replace starter.Ammeter Battery
Terminal 50
Terminal 30Disconnect
BatteryBatteryTerminal C
Terminal 50

Starting and Charging System-
Starting System5-23. WiringII. Starter assembly replacement (MR479Q, MR479QA, MR481QA)1. Remove starter assembly
(1) Disconnect starter connector.
(2) Remove nuts, disconnect starter cable.
(3) Remove 2 bolts and starter assembly.
2. Install starter assembly
Installation should be conducted in reversed direction of removal
Torque:
Bolt 37N.m
Wire harness 9. 8N.m (1) Check that connecting wire between positive pole of storage battery and starter must be firm and reliable,
outside shroud must be in good condition, so as to prevent generating electric spark and causing fire.
(2) Check whether wire is conducted, whether sheath is broken, if wiring harness is damaged, replace wiring
harness.Please Refer to "MK WIRING DIAGRAM"

Section 2 Charging system (MR479Q MR479QA MR481QA) 1- Danger of corrosion
The battery electrolyte is very corrosive. DO NOT overturn the battery.
2- Read the instructions for battery
3- Children are forbidden to touch the battery
4- Avoid fire, electromagnetic wave and strong light.
Avoid electric spark while repair; avoid short.
5- Wear protecting glasses
6- Danger of explosion
The explosive mixed gas will be produced while charging.
7- How to deal with a scrapped battery
The scrapped battery should be delivered to the collection station.
2. Battery removal and installation
Hint:
(1) The battery is not allowed to contact lubricating grease.
(2) The battery terminal is only allowed to be softly pulled out, in order to void damaging the battery.
Removal
(1) Remove the negative (-) ground cable
(2) Remove the battery positive (+) cable
(3) Loosen the fixing clamp on the battery.
Installation
Install according to the inverted order of removal.
Tighten the torque
Tighten the battery cable clip to 6N.
m
Tighten the fixing clamp to 12N.
mI. Battery Maintenance-free battery is applied in this vehicle. Its termination voltage is 12V. It is connected inline by six
2V single cell in tandem with walls between every pole.
1. Battery warning signsStarting and Charging System -Charging system5-3Be care of
sulfuric acidRead the
instructionAway from
childrenNo smoke Wear protective
glassesBe care of
explosion1234 56 7