Brake system GEELY MK 2008 Repair Manual

Brake System -Rear Brake Drum4-10322. Install the parking brake shoe extension rod accessory.
Install a new C-washer, and install the parking brake shoe
extension rod.
23. Install the brake shoe.
(1) Connect the parking brake cable to the parking brake
extension rod with a pair of pinchers.
(2) Install the brake shoe, pin, set spring and set spring cap with
a special tool.
24. Install the return spring of the brake shoe.
Install the return spring on the brake shoe.
25. Install the left brake automatic adjustment rod.
Install the automatic adjustment rod and its spring on the front
brake shoe.
26. Install the parking brake shoe post.
(1) Apply the heat-resistant lube on the adjustment bolt.

Brake System -Rear Brake Drum4-104 (2) As shown in the figure, install the parking brake left post.
27. Install the front brake shoe.
(1) Install the return spring on the front brake shoe.
(2) Install the front brake shoe, pin, set spring and set spring cap
with a special tool.
28. Connect the parking brake shoe left post.
Connect the extension spring to the front/rear brake shoe with a
special tool.
Note:
Be careful not to damage to the dust shield of the brake wheel
cylinder.
29. Check the installation of the brake drum.
(1) Check all parts whether they are installed properly.Braking Plate
parking brake left post

Brake System -Rear Brake Drum4-105 (2) Measure the inner diameter of the brake drum and the
diameter of the brake shoe, and check the difference of them
whether it is a proper brake shoe clearance.
Brake Shoe Clearance: 0.3mm
Note:
Don't apply the oil or lube on the friction surface of the brake shoe
lining and brake drum.
30. Adjust the shoe clearance of the brake drum.
(1) Install two wheel hub nuts temporarily.
(2) Turn around eight teeth of the adjustor.
(3) Install the hole plug.
31. Install the rear brake drum sub-assembly.
32. Add the brake fluid to the storage tank.
33. Discharge the air in the master cylinder.
34. Discharge the air in the brake pipeline.
35. Check the level height in the storage tank.
36. Check the brake fluid whether there is any leakage.
37. Install the rear wheel.
Torque: 103N.m
38. Check the stroke of the parking brake extension rod.
39. Adjust he stroke of the parking brake extension rod.Extend

Brake System -Parking Brake System4-106Section 8 Parking Brake SystemComponent View#3 parking brake extension rod
Lithium soap base glycol lubespecified torqueN.
m :Parking brake balance port Parking brake extension rod
Inhaul cable #1 adjustment nutParking brake balance port Parking brake extension rod accessory
Parking brake switch component

Brake System -Parking Brake System4-107Adjustment1. Remove the rear wheel.
2. Adjust the clearance of the brake shoe.
3. Install the rear wheel.
Torque: 103N.m
4. Check the stroke of the parking brake extension rod.
Pull the parking brake extension rod, and count the number of sound.
Parking Brake Extension Rod Stroke: Pull with 196N force till 6-9 clicks.
5. Adjust the stroke of the parking brake extension rod.
(1) Remove the glove box cover.
(2) Turn #1 adjustment nut inhaul cable till the stroke is ok.
(3) Install the glove box cover.Parking Brake System The table below can help you find out the possible failure reasons. The number means the possible sequence
of the reasons. Check the parts, and replace the corresponding parts if necessary.Parking Brake Tension Rod Component1. Remove the accessories of the console.
2. Remove the middle console.
3. Remove #1 adjustment nut wire.
Remove #1 adjustment nut wire.
4. Remove the accessories of the parking brake extension rod.
(1) Remove the connector of the parking brake extension rod
switch.
(2) Remove the two bolts, and remove the parking brake exten
sion rod.
5. Remove the parking brake switch component.
Remove the screw and parking brake switch component.Suspected location
1. The stroke of the parking brake extension rod is misadjusted.
2. The parking brake inhaul cable is trapped.
3. The clearance of the parking brake shoe is misadjusted.
4. The parking brake lining is cracked or deformed.
5. The return or extension spring is damaged.Symptom
Brake is blocked.#1 adjustment nut inhaul cable

Brake System -Parking Brake System4-108Brake shoe baseboard
Parking brake shoe
Left positioning postRear Brake shoe
Shoe pad set spring cap
Rear brake shoe
Shoe pad set spring cap Shoe pad set springParking System Component
Replacement For left parking brake inhaul cable component, carry out the same steps as the right side.
1. Remove the accessories of the console. 6. Install the parking brake switch component.
Install the parking brake switch component with screw.
7. Install the accessories of the parking brake extension rod.
(1) Install the extension rod on the parking brake inhaul cable, and install #1 adjustment nut wire.
(2) Fasten the parking brake extension rod with two bolts.
Torque: 13N.m
(3) Connect the connector of the parking brake switch.
8. Install the accessories of the console.
9. Install the middle console.
10. Check the stroke of the parking brake extension rod.
11. Adjust the stroke of the parking brake extension rod.Shoe pad set spring
Brake drum Return spring Rear brake automatic adjustment
rod springLeft rear brake automatic
Adjustment rod

Brake System -Parking Brake System4-1092. Remove the middle console.
3. Loosen #1 inhaul cable adjustment nut.
Remove #1 inhaul cable adjustment nut.
4. Remove the front floor extension rod.
Remove the two bolts to take out the front floor extension rod.
5. Remove the front exhaust pipe component.
6. Remove #2 front floor hot pad.
Remove the two bolts to take out the front floor hot pad.
7. Remove #3 parking brake inhaul cable component.
(1) Remove the four bolts to remove # 3 parking brake inhaul cable from the body.
(2) Remove #3 parking brake inhaul cable component from the parking brake balancer, and remove the inhaul
cable component.
8. Remove the rear wheel.
9. Remove the accessories of the brake drum.
10. Remove the front brake shoe.
11. Remove the left rear automatic adjustment rod.
12. Remove the rear brake shoe.
13. Remove parking brake inhaul cable component.
Remove the bolt, and remove parking brake inhaul cable
component from the baseboard.
14. Install parking brake inhaul cable component.
(1) Install parking brake inhaul cable component on the parking brake inhaul cable balancer.
(2) Fasten parking brake inhaul cable with four bolts.
Torque: 5.4N.m

Brake System -Parking Brake System4-11015. Install #3 parking brake inhaul cable component.
Fasten #3 parking brake inhaul cable component to the baseboard.
Torque: 7.8N.m
16. Apply the heat-resistant lube.
17. Install the brake shoe.
18. Install the return spring of the brake shoe.
19. Install the left rear brake automatic adjustment rod.
20. Install the front brake shoe.
21. Check the installation of the brake drum.
22. Install the accessories of the brake drum.
23. Adjust the clearance of the brake shoe.
24. Install the rear wheel.
Torque: 103N.m
25. Fasten #1 adjustment nut wire temporarily.
Install #1 adjustment nut wire.
26. Install #2 front floor hot pad.
Fasten #2 floor hot pad with two bolts.
Torque: 5.5N.m
27. Install the front exhaust pipe component.
28. Install the front floor extension rod.
Install the front floor extension rod with two bolts.
29. Check the stroke of the parking brake extension rod.
30. Adjust the stroke of the parking brake extension rod.

3. Definition of multi-pin plug-in unit terminal
1. Prompt:
R- red Bl- blue Y - yellow B- black P- pink G- green W- white
O- orange Gr - gray Br- brown V- purple Lg- olive drab
The first letter indicates primary color
The second letter indicates stripe colorTerminal
number1 MIL C 10 NA
2 Engine oil pressure switch YG 1 P
3 Brake fluid GR 2 R
4 Park G 3 N
5 Right turn light GB 4 D
6NA 52
7 EBD 6 L
8 Charge WR 7
9NA 8NA
10 NA 9 Sidelight GW
11 Safety belt YR 10 Start BR
12 NA 11 B+
13 Engine GY 12IG ( + ) Y
14 Safety gasbag RY 13 GND
15 NA 14 NA
16 IG ( + ) 15Speed sensor earthing B
1 NA 16 Speed signal input YR
2 Left turn light GW 17 Speed sensor power supply RY
3 High beam (+) RB 18 Key (ODO/TRIP) G
4 High beam (-) RW 19 Key (adjust brightness) YG
5 Foglight Gr 20 Key COM B
6 Rear defrost YB 21 Fuel gauge V
7 NA 22 ABS R
8 NA 23 Tachometer BBL
9 Door-lock warning lamp RBL 24 Coolant temperature gauge YWA
BCCombination Instrument System -Wiring diagram of Combination Instrument and Location of Multi-pin Plug-in Terminal5-9Definition of terminalConductor
ColorTerminal
numberDefinition of terminalConductor
Color

Suspected area
1. Wiring harness or connector
2. ECM
3. Combination instrument assy.
1. Wiring harness or connector
2. Alternator
3. Combination instrument assy.
1. Wiring harness or connector
2. Manual brake switch
3. Combination instrument assy.
1. Wiring harness or connector
2. Brake fluid level switch
3. Combination instrument assy.
1. Wiring harness or connector
2. ABS ECU or ABS warning lamp driving module
3. Combination instrument assy.
1. Wiring harness or connector
2. Airbag ECU controller
3. Combination instrument assy.
1. Wiring harness or connector
2. Airbag ECU controller
3. Combination instrument assy.
1. Wiring harness or connector
2. Front head light dimmer switch
3. Combination instrument assy.
1. Wiring harness or connector
2. Front head light dimmer switch
3. Combination instrument assy.
1. Wiring harness or connector
2. Rear defrost switch
3. Combination instrument assy. 8. Warning lamp fails
Symptom
Check that engine warning lamp does not
illuminate
Charge warning lamp does not illuminate
Park braking warning lamp does not
illuminate
Brake failure warning lamp does not
illuminate
ABS warning lamp does not illuminate
SRS warning lamp does not illuminate
Passenger's airbag indicator lamp does
not illuminate
High beam indicator lamp does not
illuminate
Rear foglight indicator lamp does not
illuminate
Rear defrost indicator lamp does not
illuminate5-16Combination Instrument System -Malfunction Symptom Table and Troubleshooting