GREAT WALL FLORID 2008 Service Manual

Downloaded from www.Manualslib.com manuals search engine 244GWFLORID Maintenance Manual
11. Remove the dashboard top assembly.
(a) Remove the four screws.
(b) Remove the dashboard top assembly.
12. Remove the air conditioner controller (refer to air con-
ditioner controller removal for details).
13. Remove the small glove box assembly.
(a) Remove the four screws.
(b) Remove the small glove box assembly.
14. Remove the ash tray assembly.
(a) Remove the two screws.
(b) Remove the ash tray assembly.
15. Remove the coin box cover.
16. Remove the coin box bottom.
(a) Remove the two buckles.
(b) Remove the coin box bottom.
17. Remove the combination switch (refer to combination
switch removal for details).
Small glove box assembly
Ash tray assembly
Coin box cover
Screw
Screw
Dashboard top assembly
Screw
Screw
Coin box
bottomBuckle
Buckle

Downloaded from www.Manualslib.com manuals search engine 245Vehicle Body
18. Remove the dashboard bottom and brace reinforce-
ment assembly.
(a) Remove the engine hood handle assembly (refer to
engine hood handle removal for details).
(b) Remove the ten bolts.
(c) Pull the electrical connector out, and remove the dash-
board bottom and brace reinforcement assembly.

19. Remove the dashboard bottom and brace reinforce-
ment assembly.
(a) Remove the two buckles.
(b) Remove the two screws.
(c) Remove the two nuts.
(d) Remove the dashboard lower framework assembly.
20. For dashboard installation, please simply reverse the
removal steps.
Bolt
Brace reinforcement assembly
Buckle
Nut
Nut
Buckle
Dashboard lower framework assembly
Screw

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Cooling Unit
Components
Radiator removal
1. Remove the battery negative (-) terminal.
2. Remove the electronic fan connector.
3. Screw off the radiator drain valve, and drain the cool-
ant.
4. Disconnect the engine's water inlet and outlet pipes.
Caution: Avoid impurities entering the pipes.
5. Use a No. 10 wrench to separate the radiator upper
cross member from the vehicle body.
6. Take the radiator out of its mounting hole.
7. Remove the radiator inlet and outlet pipe.
Radiator filler assembly
Radiator upper mount
Radiator inlet connecting pipe
Attachment clip
Radiator assembly
Overflow pipe
Radiator inlet pipe
Electronic fan with overflow tank assembly
Mounting bolt
Radiator outlet pipe
Attachment clip
Radiator lower mount
Radiator drain valve
Fan connection port
Radiator upper cross member
Radiator lower mount
Radiator upper mount
Radiator outlet pipe
Radiator inlet pipe
Radiator
outlet pipe
Radiator inlet pipe

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8. Remove the radiator and electronic fan with overflow
tank assembly.
Use a No. 10 wrench to remove the three mounting bolts of
the electronic fan with overflow tank assembly.
Radiator examination
1. Check for impurities between the radiator pipes.
2. Check whether the radiator is broken, and repair it if
necessary.
3. Check whether the radiator core is corroded, broken,
or corroded, and change it if necessary.
4. Check whether the pipe is cracked or broken.
5. According to the device circuit, check the operation
conditions of the electronic fan and change it if neces-
sary.
Electronic fan operation conditions:
Direction of rotation
(looking from the radiator)
Low rotational speed
(r/min)
High rotational speed
(r/min)
Counterclockwise1850±250 2250±250
6. Check the sealing conditions of the radiator filler cap:
Connect the diagnostic scanner of the radiator filler
cap, and pressurize until the scanner indicator stops. If
the indicator does not stop at the specified point within
10 s, replace the filler cap.
C a u t i o n : O p e n i n g p r e s s u r e o f p r e s s u r e v a l v e i s
108±14.7 KPa.
Radiator installation
1. Install the electronic fan onto the radiator assembly
with three mounting bolts.
2. Install four radiator mounts onto the four radiator instal-
lation points.
3. Install the radiator and electronic fan assembly be-
tween the upper and lower radiator cross member.
4. Install the inlet and outlet pipes connecting the radiator
and engine.
5. Fill up the radiator with coolant.
6. Check whether leakage exists in the radiator assembly,
the hose, and the connection.
Mounting bolt
Mounting bolt
Mounting bolt

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Front door removal
1. Remove the front door inner decoration board.
(a) Remove the interior armrest screw and armrest.
(b) R e m o v e t h e d o o r i n s i d e h a n d l e s c r e w a n d i n s i d e
handle.
(c) Remove the electrical switch and pull out the wire
harness.
(d) Insert buckle screwdriver between the fixed buckle and
the door inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(e) Take down the door inner decoration board.
Front Door Assembly
Components
Front door triangular protector LH
Front door protector assembly LH
Front door armrest LH
Front door internal weatherstrip LH
Front door assembly LH
Front door lower hinge assembly LH
Front door retainer LH
Front door upper hinge assembly LH
Left external rearview mirror assembly
Front door window front guide rail assembly LH
Front door glass run LH
Front door window LH
Front door weatherstrip LH
Front door external weatherstrip LH
Front door lock assembly LH
Window regulator assembly
Front door window rear guide rail assembly LH
Front door armrest LH
Front door window
switch assembly LH
Front door protector LH

Downloaded from www.Manualslib.com manuals search engine 249Vehicle Body
2. Remove the front door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the front door window assembly.
(a) A d j u s t t h e w i n d o w t o m a k e t h e w i n d o w b r a c k e t
mounting bolts level with door inner decoration board
mounting hole, and remove the two window bracket
mounting bolts.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the front door glass run.
5. Remove the front door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the six mounting bolts from the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Front door window assembly replacement.
(a) Adjust the front door window to make the window
bracket mounting bolts level with door inner decora-
tion board mounting hole.
(b) Remove the window bracket's mounting bolts to take
the glass out for replacement.
Front door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of the
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts with spring clasp.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button.
Install the door inner lock button and connect the control
lever.
Front door glass run LHFront door window LH
Front door assembly LH
Front door window front guide rail LH
Front door window rear guide rail LH
Front door external weatherstrip LH
Front door lower hinge LH
Front door upper hinge LH
Window regulator assembly
Front door lock assembly LH
Front door assembly LH
Front door assembly LH
Front door window LH
Front door outside handle LH
Window regulator assembly
Front door lock assembly LH
Front door outside handle LH
Front door inside handle LH

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6. Install the front door glass run.
7. Install the front door window assembly.
Install the window on door chamber and fix the window and
window regulator with two bolts.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the six mounting bolts of the regulator.
5. Install the guide rail and bolts on the front door window
guide rail assembly.
9. Install the door inner decoration board.
10. Install the front door inside handle.
(a) Push the door handle into the door panel and slide it
backward.
(b) Screw in the screws.
11. Insert the wire harness of the front door power window
switch and install the door handle.
8. Install the front door external weatherstrip.
Lower the window and make the external weatherstrip
wedge into the seam of the door's external panel.
Front door protector LH
Front door assembly LH
Window regulator assembly
Front door assembly LH
Front door window LH
Front door assembly LH
Front door external weatherstrip LH
Front door armrest LH
Front door inside handle LH

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Rear Door Assembly
Components
Rear door removal
1. Remove the rear door inner decoration board.
(a) Remove the rear door armrest screw and armrest.
(b) Remove the inside handle screw and inside handle.
(c) Remove the electrical switch, pull out the wire harness,
and then remove the rear door power window switch.
(d) Remove the rear door internal weatherstrip.
(e) Remove the rear door protector trim strip.
(f) Insert a buckle screwdriver between the fixed buckle
and inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(g) Take the door inner decoration board off.
Rear door outside triangu-lar protector assembly LH
Rear door assembly LH
Rear door window rear guide rail LH
Rear door inner triangular protector assembly LH
Rear door outside handle assembly LH
Rear door internal weatherstrip LH
Rear door window regulator LH
Rear door inner decoration board assembly LH
Rear door power window switch LH
Rear door protector trim strip LH
Rear door weatherstrip LH
Rear door glass run LH
Rear door window LH
Rear door external weatherstrip LH
Rear door window front guide rail LH
Rear door retainer LH
Rear door protector trim strip LH
Rear door inner decoration board assembly LH
Rear door power window switch LH
Rear door internal weatherstrip LH
Rear door armrest LH

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual252
2. Remove the rear door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the rear door window assembly.
(a) Pull the rear door regulator down in a position that en-
ables the rocker to turn freely, and then lower the win-
dow. Finally make the rocker slide out of the guide rail
below the window.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the rear door glass run.
5. Remove the rear door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the four mounting bolts of the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Rear door window assembly replacement.
(a) Adjust the rear door window to make the window
b r a c k e t m o u n t i n g b o l t s l e v e l w i t h t h e d o o r i n n e r
decoration board mounting hole.
(b) Remove the window bracket mounting bolts to take the
window out for replacement.
Rear door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the four regulator's mounting bolts.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button and connect the con-
trol lever.
Rear door window rear guide rail LH
Rear door glass run LHRear door window LH
Rear door external weatherstrip LH
Rear door window front guide rail LH
Rear door window regulator LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door lock assembly LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door assembly LH
Rear door lock assembly LH

Downloaded from www.Manualslib.com manuals search engine 253Vehicle Body
5. Install the guide rail and bolts on the rear door window
guide rail assembly.
6. Install the rear door glass run.
7. Install the rear door window assembly.
Pull the regulator down in a position that enables the rocker
to turn freely, install the window into the door chamber, then
make the rocker of the regulator smoothly slide out of the
guide rail below the window.
Rear door assembly LH
Rear door window rear guide rail LH
Rear door glass run LHRear door window LH
Rear door window front guide rail LH
Rear door external weatherstrip LH
Rear door assembly LH
8. Install the rear door external weatherstrip.
Lower the window and make the external weatherstrip
wedge into the seam of the door's external panel.
9. Install the door inner decoration board.
10. Install the door inner handle.
(a) Push the door handle into the door panel and make it
slide backward.
(b) Screw in the screws.
11. Insert the wire harness of the rear door power window
switch and install the door handle.
Rear door inner decoration board assembly LH
Rear door power window switch LH