steering GREAT WALL SAFE 2006 Repair Manual

SR-19
assembly mark
SST
Points on disassembly and mount
1. Tear down the HP oil pipe and LP oil pipe from the
steering gear;
Tear down the HP oil pipe and LP oil pipe from the steering
gear.
2. Tear down the steering power shaft
(a) Make assembly marks on the steering drive shaft and the
worm shaft.
(b) Tear down the connecting bolts of drive shaft
(c) Dismantle the steering drive shaft from the worm shaft.
3. Tear down and connect the swing arm:
(a) Tear down the swing arm fixing bolts;
(b) Tear down the swing arm from the steering gear with SST.
4. Tear down the fixing bolts of steering gear;
Tear down the fixing bolts from the steering gear and then the
steering gear can be disassembled. Steering System
Power Steering (Power Steering Gear)

SR-20Steering system - Steering Linkage
Steering Linkage
Dismantle and mount of steering linkage
N
m
specified torque

Parts that cannot be reused after being used
side drag rod assembly
joint clip






intermediate lateral drag rod assembly






auxiliary steering arm
80
10(Dr)
83
10(SL SK SY)
142
10(SF)
78
10(SJ)
91
10(Dr)
59
5(SF)
91
10(Dr SF)
90
10(SL SK SY)
78
10(SJ)
Remark
(a) Where the bolts of recirculating ball are connected with
the arm or lever, the lubricant on its surface should be
cleaned.
(b) Screw up the bolts and nuts of re-circulating ball to the
specified torque, and then screw the nut forward to the
degree that the split pin can be encased in.
(c) Check the Alignment of Front Wheel and side slip after
any part of steering linkage is mounted.

SR-21Steering System - Steering Linkage
SST
SST
SST
AA

BB

B=B
A=A

Points on Dismantle and Mount
1. Tear down and connect the swing arm on segmental
gear shaft:
(a) Loosen the swing arm nuts;
(b) Tear down the swing arm from the segmental gear shaft
with SST;
(c) Mount the swing arm on the segmental gear shaft and
mount the spring washer and nut when connecting.
2. Tear down the swing arm from the intermediate lateral
drag rod;
Tear down the swing arm from the intermediate lateral drag
rod with SST.
3. Tear down the side drag rod assembly from the
intermediate lateral drag rod;
Use the SST to tear down the side drag rod assembly from the
intermediate lateral drag rod;
4. Connect the side drag rod assembly:
(a) Screw the two ends in the side drag rod.
Remark: the thread length at the two ends that cannot screw in
the side drag rod should be equal.

SR-22Steering System
Steering Linkage
(b) Rotate the two ends of side drag rod to make them
intercross at 90
angle, and connect the side drag rod.
5. Tear down the auxiliary steering arm from the
intermediate lateral drag rod.
Tear down the auxiliary steering arm from the intermediate
lateral drag rod with SST.
SST

BE-9Body Electric System
Protective Box Position and Content
fuse relay
1. Small lamp 10A A. electromagnetic fan relay
2. Brake 5A B. lasher
3. Ceiling lamp 5A C. electromagnetic fan relay
4. Central control lock 15A D. small lamp relay
5. Electric rocker gear 30A E. electric window relay
6. Dual flasher 10A
7. Cigarette lighter 15A
8. Rear vision mirror 5A (1) plugging elements of ceiling lamp wire harness
9. Unload (2) plugging elements of wire harness at front left door
10. Acoustic device 15A (3)plugging elements of wire harness in engine room
11. Rear window 20A
12. Electromagnetic fan 10A
13. Instrument 5A
14. Back-up lamp 5A
15. Rain brush 10A
16. Steering 5A
17. Unload
18. Unload




A
B
C
E D
123 456
78 9 101112
13 14 15
16 1718
SF
Protective bos I (continued)

BE-10Body Electric System
Protective Box Position Content
FuseVehicle
Model
1. Standby 30A
Standby 20A SJ
2. Standby 15A SY
Standby 10A SJ
3. Standby 10A SY SJ
4. Unload SY
Bass bubble 10A SJ
Power amplification 10 A top SY
5. Unload SY SJ
6. Unload SY SJ
7. Unload SY SJ
8. Air-conditioner 10A SY SJ
9. Charging 10A SY
Instrument 10A SJ
10. ECU 10A SY SJ
11. Back-up lamp 10A SY SJ
12. Cigarette lighter 30A SY SJ
receiver
13. Unload SY
Refrigerant 10A SJ top SY
14. Unload SY SJ
15. Steering electric window 10A SY
Humid display of steering 10A SJ
sindicating lamp
16. Stop lamp 10A SY SJ
17. Power aerial of inside lamp 10A SY SJ
18. Central control lock 20A SY SJ
19. Dual flasher 10A SY SJ
20. Front rain brush 10A SY SJ
21. Rear air-conditioner 15A SY
Unload SJ
22. Rear defroster 15A SY
Unload SJ
23. Rear rain brush 10A SY
Unload SJ
1Protective box I (continued)pv=pg
1
2
3
4
567
8
91011
12 13
14 15
16 17 18 19
20 21 22 23

BE-11Body Electric System
Protective Box Position and Content
Fuse Vehicle model
1. Standby 10A (SL diesel)(SY diesel)
2. Standby 15A (SL diesel) (SY diesel)
3. Standby 30A (SL diesel) (SY diesel)
4. Unload (SL diesel) (SY diesel)
5. Unload (SL diesel) (SY diesel)
6. Unload (SL diesel) (SY diesel)
7. Unload (SL diesel) (SY diesel)
8. Start 10A (SL diesel) (SY diesel)
9. Rear defroster 15A (SY diesel)
Unload (SL diesel)
10.Cigarette lighter
and receiver 30A (SY diesel)
Cigarette lighter 15A (SL diesel)
11.Rear rain brush 10A (SY diesel)
Unload (SL diesel)
12.Front rain brush 15A (SY diesel)
Rain brush 5A (SL diesel)
13.Steering 10A (SY diesel)
Dual flasher 10A (SL diesel)
14.Preheating 15A (SL diesel)(SY diesel)
15.Electric window 30A (SL diesel)(SY diesel)
16.Small lamp 10A (SL diesel)(SY diesel)
17.Stop lamp 10A (SL diesel)(SY diesel)
18.Inside lamp
and electric aerial 15A (SY diesel)
eiling lamp 10A (SL diesel)
19.Central control lock 20A (SY diesel)
Central control lock 15A (SL diesel)
20.Rear air-conditioner 15A (SY diesel)
Unload (SL diesel)
21.Unload (SL diesel)(SY diesel)
Refrigerant 10A (top SY diesel)
22.Unload (SL diesel )(SY diesel)
Power amplification 10A (top SY diesel)
23.Unload (SL diesel)(SY diesel)
1.Protective box I (continued)SLDiesel SYDiesel
1
2
3
4 567
89NM11
12 13 14 15
16 17 18 19
2021
22 23

BE-21Body Electric System - Lighting System
Small lamp, steering and alarming system
Small lamp system
Dr
fuse
small lamp switch
10
ON
OFF
8
front small lamp
ear small lampv
license lamp
receiver lighting lamp
air-conditioner panel lamp
alarming switch lamp
fog lamp switchON
OFF
1 3fog lamp indicating
lamp
left rear fog lam
right rear fog lamp
combined switch
fog-lamp switch lamp
1
2
3 1
2 3
4
8
9 10 11
18 1716
15 5 6 7
14 13
12
21 20 19
battery small lamp relay
fog lamp relay
fuse
instrument lighting system

BE-23Body Electric System
Lighting System
Small lamp steering system
SL SK SY SJ
fuse
ignition switch
small lamp switch small lamp
large lamp6flashing lamp
steering switc
left
right
45alarming
switch
ON
OFF
8
4
5 10
2
1
combined switch
alarming switch lamp stop lamp switch
1
2 1 2 3
5 6 7 8 4 1 2 3 4 5 6 7
8
9 10 11 12 13 14 15 16E
iB
small lamp relaysmall lamp
battery

BE-24Body Electric System
Lighting System
Steering and Alarming System
Dr
fuse
horn switch
ON
OFF
flasher
B
Ei
OFF ON
123
steering switch
left right
16
2
9left turn indicating lamp
front left turn lamp
(turn lamp) on left side)
rear left turn lamp
right turn indicating lamp
(right front turn lamp
turn lamp) on right side
(rear right turn lamp)
combination switch lamp)
alarming switch
1
2 3 1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17 18 19 20 21
electric horn
battery alarming lamp switch