ecm HONDA CIVIC 2003 7.G Workshop Manual

Mode Control Motor Test
Disconnect the 10P connector from the mode
control motor.
Connect battery power to the No. 1 terminal of the
mode control motor, and ground the No. 2
terminal; the mode control motor should run
smoothly and stop at Defrost. lf it doesn't, reverse
the connections; the mode control motor should
run smoothly and stop at Vent. When the mode
control motor stops running, disconnect battery
power immediately.
'1.
4.
MODE CONTROL MOTOR
3. lfthe mode control motor does not run in step 2,
remove it, then check the mode control linkage and
doors for smooth movement.
. lf the linkage and doors move smoothly. replace
the mode control motor.. lf the linkage ordoorsstick or bind, repairthem
as neeoeo.. lfthe mode control motor runs smoothly, go to
step 4.
Use a digital multimeter with an output of 1 mA or
less at the 20 k Q range. With the mode control
motor running as in step 2, check for continuity
between the No. 4,5,6,7,8, and 9 terminals and
the No. 10 terminal individually. There should be
continuity for a moment at each terminal as the
motor moves past each mode position.
lf there is no continuity for a moment at each
terminal. replace the mode control motor.
Mode Control Motor Replacement
2.
3.
1.Remove the ECM (see page 11-4).
Remove the relay mount bracket bolt, and move
the relays out of the way.
Disconnect the 10P connector {A) from the mode
control motor (B). Remove the self-tapping screws
and the mode control motor from the heater unit.
lnstallthe motor in the reverse order of removal.
lvlake sure the pin on the linkage is properly
engaged with the motor. After installation. make
sure the motor runs smoothly.
4.
21-35

Heating and Air Conditioning
Recirculation Control Motor Test
1. Disconnect the 5P connector from the recirculation
control motor.
Incorrectly applying power and ground to
the recirculation control motor will damge it.
Follow the instructions carefullv.
2. Connect batterv oower to the No. 5 terminal ofthe
recirculation control motor, and ground the No. 1
and No. 2 terminals; the recirculation control motor
should run smoothly. To avoid damaging the
recirculation control motor, do not reverse power
and ground. Disconnect the No. 1 or No. 2
terminals from ground; the recirculation control
motor should stop at Fresh or Recirculate. Don't
cycle the recirculation control motor {or a long time.
RECIRCULATION CONTROL MOTOR
lf the recirculation control motor does not run in
step 2, remove it, then check the recirculation
control linkage and doors for smooth movement.
. lfthe linkage and doors move smoothly, replace
the recirculation control motor.. lf the linkageordoorsstickor bind, repairthem
as neeoeo.
21-36
Recirculation Control MotorI
Replacement
1.Remove the ECM (see page 11-4).
Remove the relay mount bracket bolt. and move
the relays out of the way,
Disconnect the 5P connector (A) from the
recirculation control motor (B), Remove the self-
tapping screws and the recirculation control motor
from the blower unit.
Installthe motor in the reverse order of removal.
Make sure the pin on the motor is properly
engaged with the linkage. After installation. make
sure the motor runs smoothly.
\

Heating and Air Gonditioning
Blower Unit Removal and Installation {cont'd}
Remove the steering hanger beam bracket cover
from the right side of the glove box opening, then
remove the bolts and the olove box frame.
1.
8.
9.
Remove the ECM (see page 11-4).
Remove the EPS control unit (see page 17-67).
Disconnect and remove the PGM-Fl main relays
and bracket assembly, then remove the ECM
bracket.
Disconnect the connectors {A) from the blower
motor and the power transistor, then remove the
wire harness clips (B) and the connectors (C).
Remove the self-tapping screws and the bracket (D).
A
21-40
10. Disconnectthe connector {A) from the recirculation
control motor, then remove the wire harness clip
{B). Remove the mounting bolts, the mounting nuts
and the blower unit (C).
6x 1.0 mm I9.8 N.m (1.0 kgt.m,7.2 tbt.ftl
6x1.0mm9.8 N.m (1.0 kgf.m,?.2 tbf.ft)
11.
14.
Installlhe unit in the reverse order of removal.
Make sure that there is no air leakage.
Reconnect the negative battery terminal.
Do the engine control module (ECM) idle learn
procedure {see page 11-139).
Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
\
'13.

Compressor Replacement
1. lf the compressor is marginally operable, run the
engine at idle speed, and let the air conditioning
work for a few minutes, then shut the engine off.
2. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's
preset buttons.
3. Disconnect the negative cable from the battery.
4. Recover the refrigerant with a recovery/recycling/
charging station (see page 21-53).
5. Remove the alternator (see page 4-29).
6. Remove the Ay'C condenser fan assembly (see page
10-10).
7. Disconnectthe compressor clutch connector (A),
remove the bolts, then disconnect the suction line(B) and the discharge line (C)from the compressor.
Plug or cap the lines immediately after
disconnecting them to avoid moisture and dust
contamination.
6 x '1.0 mm9.8 N.m11.0 kgt.m,7.2 tbl.ttl
u1/
(
o
8. Remove the mounting bolts and the compressor.
8 x 1.25 mm22 N.m 12.2 kgf.m.
9. Installthe compressor in the reverse order of
removal, and note these items:
. Before installing the new compressor, check for
metal or other contamination in the line. Replace
any contaminated parts.. lf you're installing a newcompressor, you must
calculate the amount of refrigerant oil to be
removed from it (see page 21-6).. Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a {R-134a) to avoid leakage,. Use refrigerant oil (KElHlN SP-'10) for HFC-134a
KEIHIN spiral type compressor only.. To avoid contaminatlon, do not return the oilto
the container once dispensed, and never mix it
with other refrigerant oils.. lmmediately after using the oil, reinstallthe cap
on the container, and seal it to avoid moisture
absorption.. Do not spill the refrigerant oil on the vehicle; it
may damage the paint. lf the refrlgerant oil
contacts the paint, wash it off immediately.. Charge the system (see page 21-55).. Do the engine control module (ECM) idle learn
procedure (see page 11-'139).. Enter the antitheft code for the radio, then enter
the customer's radio station presets.
21-47

Gonnectors and Harnesses
aGonnector Index
ldentification numbers have been assigned to in-line connectors. The number is preceded by the letter "C" for connectors, "G" for groundterminals or "T" for non ground terminals.
HamessLocationEngine CompartmentDashboardOthers {Floor, Door,Trunk. and Roo{lNot€s
Starter subharnessC102 and C103T1 and T2T101 and T102
(see page 22-15)
Battery ground cableT3G'l and ( -{see page 22-l!)
Engine ground cableT4{see page 22-14)
Engine wire harnessCl0l through C104G 101(see page 22 16)
Engine compartment wire harness{rioht branchiG201 and G202(see page 22 18)
Engine compartment wire harness(left brench)G301(see page 22 18)
Engine compartment wire harness(dashboard)c401C451 and C452C501 through C503c551c851G402
(see page 22-18)
EPS subharnessC151 and C152G'151\see page 22 241
Dashboard wire harness Alleft branch)C504 through C510G501 and G503(see page 22-26)
Left side turn signal lightc506(see page 22-26)
Dashboard wire harness A(right branch)C50l through C503C5ll through C515C852 and C853G502
(see page 22-26)
Right side turn si9nal lightsub harnesslsee page 22-26)
Dashboard wire harness BC40l through C403c510G40l
(see page 22-30)
ECM wire harnessc101cl52C451 through C453c511G451
{see page 22-32}
Floorwire harness (front side)C402 and C403 G551c453C508 and C509c512C551 an.l C55?
(see page 22'34)
Floor wire harness (rear side)C553 and C554(see page 22-34)
Roo{ wire harnessc507(see paqe 22-38)Hatch wire harnessC553 and C554(s6e paqe 22'39)Driver's door wire harnessC504 and C505(see paqe 22-40)Passenqer's door wi.e harness514 and C515(see oaoe 22-41Te harness)552(see oaqe 22-42i/C wire harnessc851 rhrouoh c853(see paqe 22.43i
22-13

Connectors and Harnesses
Engine Wire Harness
Camshaft position (CMP) sensorLllr sensorEC[,4 connector AECI/l connector BEngine coolant temperature (ECT)
sensorEngine oil pressure switchEVAP canister purge valveldle air control (lAC)valve
lgnition coil No. llgnition coil No. 2lgnition coil No. 3lgnition coil No. 4Iniector No. 1Inlector No.2Iniector No.3Iniector No. 4Intake air temperature {lAT) sensor
TDC sensorThrottle position (TP) sensorVehicle speed sensor (VSSI
VTC oil control solenoid valveVTEC oil pressure switchVTEC solenoid valvec 101
c102
233
242
Transmission housingLeft side of engineRight side ofengineUnder glove boxUnder glove boxLeft side of engine
Bight side oI engineLeft side of intake manifoldLeft side of intake manifoldMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine companment
28
1845672524201912
811102729303
22
12333332222233
322220
Left side of intake manifoldLeft side of engineLeft side of intake manifoldTransmission housingRight side o{ engineRight side of engineRight side of engineUnder right side of dash
Front of engine companment
Front of engine compartment
ECM wire harness {see page22-321Starter subharness (see page22-15)Starter subharness (see page22 151
Connector to Harness Index (cont'dl
22-16

Connectors and Harnesses
Connector to Harness Index (cont'd)
Engine Compartment Wire Harness (Dashboard)lcont'dl
Connector or TerminalCavitiesLocationConnectstoNotesFog light connectorUnder'dash fuse/relay boxconnector F (see page 22-45)Underdash fuse/relay boxconnector G (see page 22-45)Underdash fuse/relay boxconnector H (see page 22'45)Under-dash fuse/relay boxconnector | (see page 22'45)Under-dash fuse/relay boxconnector J (see page 22-45)c 151
c401
c451
c452
c501
c502
c502
c503
c851'14
2
3
1
I
9
6
6
5
5
12
10
112
10
3
5
8
2
'10
4
8
5
10
1
Under maddle of dashUnder left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side ol dash
Under right side of dash
Under right side ot dash
Under right side ot dash
Under right side oJ dash
Under right side oI dash
Under right side ol dash
Under right side oJ dash
Under right side oJ dash
Under middle of dash
Under right side of dash
EPS subharness {see page 22-24)Dashboard wire harness B(see page 22-30)ECM wire harness (see page22-321ECM wire harness (seo page22 32)Dashboard wire harness A(see page 22-26)Dashboard wire harness Alsee page 22-261Dashboard wire harness A(see page 22-26)Dashboard wire harness A(see page 22-26)Floorwire harness (see page22-34l',VC wire harness lsee page22-43\
Oplion
Canada
USA
G4021'IEody ground via engine..mdarlma.t w,rc harncss
22-22

Connectors and Harnesses
Connector to Harness Index (cont'd)
ECM Wire Harness
Connector or TerminiFI Re-lcavitiesL LocationConnectstoNotesArr ruer t/vrl ralo sensor retayData link connectorEC[/l connector EPGM-Fl main relay 1PGM-Fl main relay 2Under-dash fuse/relay boxconnector D (see page 22 45)Underdash fuse/relay boxconnector E lsee page 22-45)under-dash fuse/relay boxconnector R lsee page 22-45)c10'1
c152
c451
c452
c453
c511
8761
2
3
4
1'I
I
10
14
12
44
6
20
8
4
6
Eehind glove boxUnder middle of dashBehind glove boxBehind glove boxBehind glove boxIn the under-dash fuse/relay box
In the under-dash fuse/relay box
In the under-dash fuse/relay box
Under rlght side of dash
Under right side of dash
Under right side of dash
Under right side ot dash
Under middle oI dash
Under middle of dash
Engine wire harness (seepage 22'16)EPS sub harness (see page22-24)Engine companment wireharness {see page 22-18)Engine compartment wireharness {see page 22-18)Floor wire harness (see page22-34)Dashboard wire harness A{see oaoe 22-26)G451Under gauge assemblyBody ground via ECM wireharness
22-32

ECM WIRE HARNESS
22-33

Connectors and Harnesses
Connector to Harness lndex (cont'd)
Floor Wire Harness (Front sidel
Connec-tor or TerminalI Refuavftres Location connects to Nol6sDriver's seat belt switchDriver's side airbag inflatorDriver's side impact sensorLeft side seat belt buckle tensionerMemory erase signal (MES) connectorParking brake switchPassenger's seat belt switchPassenger's side airbag inflatorPassenger's side impact sensorRight side seat belt buckle tensionerSRS unit connector BSRS unit connector CUnder-dash fuse/relay boxconnector P {see page 22-45)Under-dash fuse/relay boxconnector O (see page 22,45)c402
c403
c453
c508
c509
c512
11l013121995374202111
'r8
22
23
2
14
1
6
3 I Under driver's seat2 i Under driver's seat2 I Left side offloor4 Under driver's seat2 Under dash fuse/relay box1 1 Middle offloor3 Under passenger's seat2 Under passenger's seat2 Right side offloor4 Under passenger's seat18 I Under middle of dash8 Under middle of dash18 Underdash fuse/relay box
8
]
Under dash fuse/relay box
10
I
Under middle of dash
4 Under middle of dash
6 Under middle of dash
4 Under middle of dash
6 Under middle ofdash
8
I
Under middle of dash
10 Under middle of dash
4 ] Unaer middle of aasn
Dashboard wire harness B{see page 22 30)Dashboard wire harness B(see page 22-30)ECM wire harness (see page22-321Dashboard wire harness A(see page 22-26)Dashboard wire harness A\see page 22-26)Dashboard wire harness A{see page 22-26)Engine compartment wireharness (see page 22 18)OPDS unit harness (see page22-421G551IL,nder passenger's seatBody ground via floor wire
22-34