Hyundai Grandeur 2002 Owner's Manual

6- 14 DO-IT-YOURSELF MAINTENANCE
G110B03A-AAT
Recommended Fluid
Your Hyundai automatic transaxle is specially designed to operate with DIAMOND ATF SP-III or SK ATF SP- III. Damage caused by a nonspecifiedfluid is not covered by your new ve- hicle limited warranty. G110C02L-GAT
Transaxle Fluid Capacity
The fluid capacity of the automatic transaxle is 7.8 liters (2.5 V6)/8.5 liters (3.0/3.5 V6).
WARNING:
The transaxle fluid level should bechecked when the engine is atnormal operating temperature. This means that the engine, radiator, exhaust system etc., are very hot.Exercise great care not to burn yourself during this procedure.
HXG065
G110D01L-AAT
To Check the Transaxle Fluid Level
Park the car on level ground with the parking brake engaged. When the transaxle fluid level is checked, thetransaxle fluid should be at normal operating temperature and the en- gine idling.
!G110A01A-AAT CHECKING THE TRANSAXLE FLUID (AUTOMATIC) Transaxle fluid in the automatic transaxle should be checked at those intervals specified in the vehicle main- tenance schedule in Section 5.
1. Using a wrench of the correct size,
loosen the oil filler plug by turningit counterclockwise and remove itwith your fingers.
2. Use your finger or suitable tool to
feel inside the hole. The oil level should be at its bottom edge. If it is not, check for leaks before addingoil. To refill the transaxle or bring the oil level up, add oil slowly until it reaches the proper level. Do notoverfill.
3. Replace the plug, screw it in with
your fingers and then tighten se-curely with the wrench.

DO-IT-YOURSELF MAINTENANCE 6- 15
G120A01A-AAT
CHECKING THE BRAKES
CAUTION:
Because brakes are essential to
the safe operation of the car, it is suggested that they be checked and inspected by your Hyundaidealer. The brakes should be checked and inspected for wear at those intervals specified in thevehicle maintenance schedule in Section 5.
G120B01A-A AT
Checking the Brake Fluid Level
WARNING:
Use caution when handling brakefluid. It can damage your vision if it gets into your eyes. It will alsodamage your vehicle's paint if spilled on it and not removed im- mediately.
G110D03Y
Fluid level should be within "HOT" range
3. If the transaxle fluid level is low, use a funnel to add transaxle fluid through the dipstick tube until the level reaches the "HOT" range. Do not overfill.
WARNING:
The cooling fan is controlled by
engine coolant temperature andmay sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the cooling fan,so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases, thefan will automatically shut off. This is a normal condition.
While the engine is idling, apply the
brakes and move the gear selector lever from "P" to each of its other positions -- "R", "N", "D" -- and then return to "N". With the engine still idling:
1. Open the hood, being careful to keep hands, long hair and clothing clear of any moving parts.
2. Remove the transaxle dipstick, wipe it clean, reinsert the dipstick as faras it will go, then remove it again. Now check the fluid level on the dipstick. It should be in the "HOT"range on the dipstick. HXG556J
!
!
!

6- 16 DO-IT-YOURSELF MAINTENANCE
G120E02A-AAT
Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can
damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealedcontainer. Do not allow the fluid can or reservoir to remain open any longer than required. This willprevent entry of dirt and moisture which can damage the brake sys- tem and cause improper opera- tion.G130A01A-AAT
CHECKING THE CLUTCH FLUID To Check the Clutch Fluid
The clutch fluid level in the master
cylinder should be checked when performing other under hood services.The system should be checked for leakage at the same time.
Check to make certain that the clutch
fluid level is between the "MAX" and"MIN" level markings on the fluid res- ervoir. Fill as required. Fluid loss indi-cates a leak in the clutch system which should be inspected and re- paired immediately. Consult yourHyundai dealer. G130A01L
!
To add brake fluid, first wipe away any dirt then unscrew the fluid reser-voir cap. Slowly pour the recom- mended fluid into the reservoir. Do not overfill. Carefully replace the capon the reservoir and tighten.
G120C02A-AAT Recommended Brake Fluid Use only hydraulic brake fluid con- forming to DOT 3 or DOT 4 specifica- tions in your braking system. Follow the instructions printed on the con-tainer. G120D01A-AAT To Check the Fluid Level
HXG095
The fluid level in the brake fluid reser- voir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of thereservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.

DO-IT-YOURSELF MAINTENANCE 6- 17
G140A01A-AAT
AIR CONDITIONING CARE Keeping the Condenser Clean
The air conditioner condenser (and engine radiator) should be checkedperiodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling effi-ciency. When removing such accu- mulations, brush or hose them away carefully to avoid bending the coolingfans. G140B01A-AAT
Checking the Air Conditioning Operation
1. Start the engine and let it run at
fast idle for several minutes with the air conditioning set at the maxi-mum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air con-ditioning system inspected by your Hyundai dealer. G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air condition-ing should be run for at least 10 minutes each week. This is particu- larly important during cool weatherwhen the air conditioning system is not otherwise in use.CAUTION:
Running the air conditioning sys- tem for extended periods of time with a low refrigerant level may damage the compressor.
G130B02A-AAT To Replace the Fluid Recommended brake fluid conform- ing to DOT 3 or DOT 4 specification should be used. The reservoir cap must be fully tightened to avoid con-tamination from foreign matter or moisture. NOTE: Do not allow any other liquids to contaminate the brake fluid. Sealdamage will result.
WARNING:
Use caution when handling brakefluid. It can damage your vision ifyou get it in your eyes. It will also damage your vehicle's paint if spilled on it and not removed im-mediately.
!
!

6- 18 DO-IT-YOURSELF MAINTENANCE
B145A01L-GAT
CHANGING THE AIR FILTER (For Evaporator and Blower Unit)
The air filter is located in front of the
evaporator unit behind the glove box. It helps to decrease pollutants from
entering the car and to filter the air.
B760A01L
Stopper
1. Open the glove box. Remove the stoppers on the both sides of the glove box. 2. Lower the glove box down com-
pletely after taking out the damperstrap from the hole.
B760A02L
3. Remove the glove box mounting bolts (1) and screws (2) from theglove box assembly, and then de-tach the glove box assembly.
B760A08L
G140D01S-GAT Checking the Compressor Drive Belt When the air conditioning is being used regularly, the compressor drive belt tension should be checked at least once a month. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressorpulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 8.0 mm. If you have
the instruments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm (0.315inches). If the belt is too loose, have it adjusted by your Hyundai dealer. G140D01L
2.5L 3.0L/3.5L
Power steering pump
Crank shaft pulley A/C pulley
Crank shaft pulley
A/C pulley
Power steering pulley
Generator

DO-IT-YOURSELF MAINTENANCE 6- 19
4. Remove the lower crash pad
mounting screws (1) and nut (2), and then detach the lower crashpad.6. Remove the under cover from the
blower assembly with pushing the cover toward the floor.
B760A05L
7. Remove the air conditioner filter cover. B760A06L
Blower assembly
B760A07L
Under coverB760A03L B760A04L
5. Disconnect the luggage compart- ment light connector 8. Replace the air conditioner filter
with a new one.
9. Installation is the reverse order of disassembly.

6- 20 DO-IT-YOURSELF MAINTENANCE
G170A01A-GAT
CHECKING BRAKE PEDAL FREEPLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on
the brake pedal several times to re- duce the vacuum in the brake booster.
Then, using your hand, press down
slowly on the brake pedal until youfeel a change in resistance. This isthe brake pedal freeplay.
The freeplay should be within the
limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary.G160A01A-GAT
CHECKING CLUTCH PEDAL FREEPLAY
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on
the clutch pedal until you feel a change in resistance. This is the clutch pedalfreeplay. The freeplay should be within the limits specified in the illustration. If it is not, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary.G150A01A-GAT CHECKING STEERING WHEEL FREEPLAY
G150A01L
To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead and gently move thesteering wheel back and forth. Use very light finger pressure and be sen- sitive to changes in resistance thatmark the limits of the freeplay. If the freeplay is greater than specified, have it inspected by your Hyundai dealerand adjusted or repaired if neces- sary. 30 mm(1.18 in.)

DO-IT-YOURSELF MAINTENANCE 6- 21
G190A01A-GAT
CHECKING DRIVE BELTS
Drive belts should be checked peri-
odically for proper tension and ad- justed if necessary. At the same time, belts should be examined for cracks,wear, fraying or other evidence of deterioration and replaced if neces- sary.
Belt routing should also be checked
to be sure there is no interferencebetween the belts and other parts ofthe engine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminateslack resulting from initial stretching after use.
G180A01A-GAT
CHECKING BRAKE PEDAL CLEARANCE
G180A01L
75 mm (2.95 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490 N (50 Kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat.If the brake pedal clearance is notwithin the limits specified in the illus-tration, have it inspected by your Hyundai dealer and adjusted or re- paired if necessary. G140D01L
2.5L
3.0L/3.5L
Power steering pump
Crank shaft pulley A/C pulley
Crank shaft apulley
A/C pulley
Power steering pulley
Generator
G200A01Y-GAT
CHECKING AND REPLACING FUSES Replacing a Fusible Link
A fusible link will melt if the electrical circuits from the battery are ever over- loaded, thus preventing damage tothe entire wiring harness. (This could be caused by a short in the system drawing too much current.) If thisever happens, have a Hyundai dealer determine the cause, repair the sys- tem and replace the fusible link. Thefusible links are located in a under hood junction box for easy inspec- tion. G200A01L
Melted
Good

6- 22 DO-IT-YOURSELF MAINTENANCE
strument panel junction box you will find a list showing the circuits pro- tected by each fuse.
If any of your car's lights or other
electrical accessories stop working, ablown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse, follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the instrument panel junction box and examine each fuse. Re- move each fuse by pulling it toward you (a small "fuse puller" tool iscontained in the fuse box to sim- plify this operation).
3. Be sure to check all other fuses even if you find one that appears to have burned out.
HXGS416
4. Replace the blown fuse by press- ing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuseclip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able toborrow a fuse of the same or lower rating from an accessory you can temporarily get along without (theradio or cigarette lighter, for ex- ample). Always remember to re- place the borrowed fuse.
G200B01Y-GAT Replacing Accessory Fuse
G200B01L
The instrument panel junction box for the lights and other electrical acces-sories will be found low on the dash- board on the driver's side. Inside in- CAUTION:
When replacing a fusible link, never
use anything but a new fusible link with the same or lower amper- age rating. Never use a piece of wire or a higher-rated fusible link.This could result in serious dam- age and create a fire hazard.
!

DO-IT-YOURSELF MAINTENANCE 6- 23
Good
G200B02L
Burned out G210A01A-AAT
CHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working with batteries, care-
fully observe the following pre- cautions to avoid serious injuries.
The fluid in the battery contains a
strong solution of sulfuric acid, whichis poisonous and highly corrosive. Be careful not to spill it on yourself or thecar. If you do spill battery fluid on yourself, immediately do the follow- ing:
o If battery fluid is on your skin, flush the affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse
out your eyes with water and getmedical assistance as soon as possible. While you are being driven to get medical assistance, continueto rinse your eyes by using a sponge or soft cloth saturated with water.
CAUTION:
A burned-out fuse indicates that
there is a problem in the electricalcircuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is seriousand should be referred to a Hyundai dealer for diagnosis and repair. Never replace a fuse withanything except a fuse with the same or a lower amperage rating. A higher capacity fuse could causedamage and create a fire hazard.
NOTE: See page 6-34 for the junction box
descriptions. o If you swallow battery fluid, drink a
large quantity of water or milk fol- lowed by milk of magnesia, eat araw egg or drink vegetable oil. Get medical assistance as soon as pos- sible.
While batteries are being charged(either by a battery charger or by the vehicle's generator), they produce explosive gases. Always observethese warnings to prevent injuries from occurring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.
G210B01A-AAT
Checking the Battery
Keep the battery clean. Any evidence of corrosion around the battery posts or terminals should be removed using a solution of household baking sodaand warm water. After the battery terminals are dry, cover them with a light coating of grease.
!
!