Hyundai Grandeur 2003 Owner's Manual

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for looseness or damage. Retighten to the specified torque. F070M01Y-AAT
o Steering Gear Box, Linkage &
Boots / Lower Arm Ball Joint, Upper Arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play inthe steering wheel.Check the linkage for bends or dam-age. Check the dust boots and balljoints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer- ing belt for evidence of cuts, cracks,excessive wear, oiliness and proper tension. Replace or adjust it if neces- sary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections orreplace parts as necessary.

6. Do-It-Yourself MaintenanceEngine Compartment ..................................................................... 6-2
General Checks .............................................................................. 6-5
Checking the Engine Oil ................................................................ 6-6
Changing the Oil and Filter ........................................................... 6-7
Checking and Changing the Engine Coolant ............................... 6-8
Spark Plugs .................................................................................. 6-10
Changing the Air Cleaner Filter ................................................... 6-11
Checking the Transaxle Oil (Manual) .......................................... 6-13
Checking the Transaxle Fluid (Automatic) .................................. 6-14
Checking the Brakes .................................................................... 6-15
Checking the Clutch Fluid ............................................................ 6-16
Air Conditioning Care ................................................................... 6-17
Changing the Air Filter (For Evaporator and Blower Unit) ......... 6-18
Checking Drive Belts .................................................................... 6-21
Checking and Replacing Fuses ................................................... 6-21
Power Steering Fluid Level .......................................................... 6-24
Headlight Aiming Adjustment ....................................................... 6-24
Replacement of Light Bulbs ......................................................... 6-26
Bulb Wattage ................................................................................ 6-33
Junction Box Description ............................................................. 6-34
6

6- 2 DO-IT-YOURSELF MAINTENANCE
1. Brake fluid reservoir
2. Brake booster
3. Windshield washer fluid reservoir
4. Power steering fluid reservoir 5. Engine oil filler cap
6. Engine oil level dipstick
7. Radiator cap
8. Auto transaxle fluid level dipstick
(Vehicle with Automatic Transaxle) 9. Air filter element
10.Coolant reservoir cap
11.Battery
12.Under hood junction boxG010C01L
12
34 56 7891011
G010C01L-AAT
ENGINE COMPARTMENT (3.5 V6)
12 CAUTION:
When inspecting or servicing the
engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.
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DO-IT-YOURSELF MAINTENANCE 6- 3
G010A02L-GAT
ENGINE COMPARTMENT (3.0 V6)
HXGS003
164
7891011 1213
1. Cruise control actuator (If installed)
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir
5. Air filter element 6. Under hood junction box
7. Windshield washer fluid reservoir
8. Power steering fluid reservoir
9. Engine oil level dipstick
10.Radiator cap11.Automatic transaxle fluid level dip-
stick (Vehicle with Automatic Transaxle)
12.Coolant reservoir cap
13.Battery
235
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavy objects carefullyso that the plastic cover of the engine is not damaged.!

6- 4 DO-IT-YOURSELF MAINTENANCE
1. Engine oil filler cap
2. Brake booster
3. Brake fluid reservoir
4. Clutch fluid reservoir
(Vehicle with Manual Transaxle) 5. Under hood junction box
6. Windshield washer fluid reservoir
7. Power steering fluid reservoir
8. Engine oil level dipstick
9. Radiator cap
10.Auto transaxle fluid level dipstick
(Vehicle with Automatic Transaxle)
11.Filter element
12.Coolant reservoir cap
13.Battery HXGV625
G010B01L-GAT
ENGINE COMPARTMENT (2.5 V6)
53
678910 1112
124
13
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavy objects carefullyso that the plastic cover of the engine is not damaged.!

DO-IT-YOURSELF MAINTENANCE 6- 5
G020A02A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regu- larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level and con-
dition
o Battery condition
o Air filter condition G020C01A-AAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torgue
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)

6- 6 DO-IT-YOURSELF MAINTENANCE
G030A01A-AAT CHECKING THE ENGINE OIL Engine oil is essential to the perfor- mance and service of the engine. It is suggested that you check the oil level at least once a week in normal useand more often if you are on a trip or driving in severe conditions. G030B01A-GAT Recommended Oil
G030B01L
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sustained high speed vehicle operation.G030C02A-AAT
To Check the Oil Level
Before checking the oil, warm up the
engine to the normal operating tem- perature and be sure your car is parked on level ground. Turn the en-gine off.
Wait five minutes, then remove the
dipstick, wipe it off, fully reinsert thedipstick and withdraw it again. Thennote the highest level the oil has reached on the dipstick. It should be between the upper ("FULL") and lower("LOW") range. HXG094J
G030D01A-GAT
Adding Oil
If the oil level is close to or below the
"L" mark, add oil until it reaches the "F" mark. To add oil:
1. Remove the oil filler cap by turning it counterclockwise.
2. Add oil, then check the level again. Do not overfill.
3. Replace the cap by turning it clock- wise.
The distance between the "F" and "L"
marks is equal to about 1 liter of oil.
HXG722J

DO-IT-YOURSELF MAINTENANCE 6- 7
G040A02A-AAT
CHANGING THE OIL AND FIL- TER The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and
set the parking brake. Start the engine and let it warm up until theneedle on the coolant temperature gauge moves above the lowest mark. Turn the engine off and placethe gear selector lever in "P" (auto- matic) or reverse gear (manual transaxle).
2. Open the hood and remove the engine oil filler cap.
3. Slide underneath the car and loosen the drain plug by turning it counter-clockwise with a wrench of theproper size. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drainplug.
WARNING:
Be very careful when draining theengine oil as it may be hot enoughto burn you!
The engine oil and filter should be
changed at those intervals specified in the maintenance schedule in Sec- tion 5. If the car is being driven insevere conditions, more frequent oil and filter changes are required. G040A01L
3.0L/3.5L
2.5L
G350A01A-GAT
ENGINE OIL CONSUMPTION Function of Engine Oil
Engine oil has the primary function of lubricating and cooling the inside ofthe engine.
Engine oil consumption It is normal that an engine shouldconsume some engine oil while nor-
mal driving. The cause of oil con- sumption in a normal engine are as follows;
o Engine oil is used to lubricate pis- tons, piston rings and cylinders.A thin film of oil is left on thecylinder wall when a piston moves downwards in the cylinder. High negative pressure generated dur-ing engine operation sucks some of the oil into the combustion cham- ber. This oil with some oil of the cylin- der wall is burned by the high tem- perature combustion gases duringthe combustion process.
o The engine oil consumption is
strongly effected by the viscosity and quality of oil, engine rpm and driving condition etc. The engine
oil is more consumed under severe driving conditions such as highspeeds and frequent acceleration and deceleration than normal driv- ing condition.
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6- 8 DO-IT-YOURSELF MAINTENANCE
4. When the oil has stopped draining,
replace the drain plug using a new washer and retighten by turning itclockwise. Oil pan drain plug tightening torque : 3.5 ~4.0 kgf.m
5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A cer- tain amount of oil will come out when you remove the filter. So besure to have your drain pan in place underneath it.
6. Install a new oil filter in accordance with the instructions on the carton or on the filter itself. Do not over-tighten. Oil filter tightening torque : 1.2 ~ 1.6 kgf.m Be sure that the mounting surface on the engine is clean and that theold gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil beforeinstallation. 7. Refill the crankcase with the rec-
ommended engine oil. Refer to thespecification in chapter 9 for en-gine oil capacity.
8. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
9. Shut off the engine and recheck the oil level.
NOTE: Always dispose of used engine oil
in an environmentally acceptable manner. It is suggested that it beplaced in a sealed container and taken to a service station for recla- mation. Do not pour the oil on theground or put it in with the house- hold trash.
WARNING:
Used motor oil may cause irrita-
tion or cancer of the skin if left in contact with the skin for prolongedperiods of time. Wash your hands thoroughly with soap and warm water as soon as possible afterhandling used oil. G050A01A-AAT
CHECKING AND CHANGING THE ENGINE COOLANT
WARNING:
Do not remove the radiator cap
when the engine is hot. When the engine is hot, the engine coolantis under pressure and may erupt through the opening if the cap is removed. You could be seriouslyburned if you do not observe this precaution. Do not remove the ra- diator cap until the radiator is coolto the touch.
!
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DO-IT-YOURSELF MAINTENANCE 6- 9
G050D02A-AAT To Change the Engine Coolant The engine coolant should be changed at those intervals specified in the ve- hicle maintenance schedule in Sec-tion 5.
CAUTION:
Engine coolant can damage thefinish of your car. If you spill en- gine coolant on the car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the parking brake and remove the radiator cap when cool.
2. Be sure your drain receptacle is in place. Open the drain cock on theradiator. Allow all the engine coolant to drain from the cooling system,then securely close the drain cock.
Use a high quality ethylene-glycol
coolant in a 50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Addi-tional corrosion inhibitors or additives should not be used. The cooling sys- tem must be maintained with the cor-rect concentration and type of engine coolant to prevent freezing and corro- sion.
Never allow the concentration of an-
tifreeze to exceed the 60% level or gobelow the 35% level or damage to thecoolant system may result. For proper concentration when adding or replac- ing the engine coolant, refer to thefollowing table.
Ambient
temperature °C ( °F)-15 (5)
-25 (-13) -35 (-31)-45 (-49) Engine coolant concentration
Antifreeze solution
Water
G050C01A-AAT
To Check the Coolant Level
The coolant level can be seen on the side of the plastic coolant reservoir. The level of the coolant should be between the "LOW" and "FULL" lineson the reservoir when the engine is cool. If the level is below the "LOW" G050C01L
65% 60%50%40%
35%40%50%60%
G050B01A-AAT
Recommended Engine Coolant
G050B01L mark, add engine coolant to bring it up between "LOW" and "FULL". If the level is low, inspect for coolant leaksand recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspection anddiagnosis of the reason.
!