Hyundai H-1 (Grand Starex) 2007 Owner's Manual

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17CHECKING THE BRAKE FLUID
I100A02P-GAT Check the brake fluid level in the reservoir. The brake fluid level must be be- tween the "MAX" and "MIN" marks on the reservoir. The fluid level falls slightly with wear of the brake pads but it does not indicate any abnormality. If the brake fluid level falls markedly in a short time, it indicates leaks from the brake system. In such a case,have your vehicle checked by an au- thorized HYUNDAI dealer. Use SAE J1703 (or DOT3 or DOT 4) or equivalent type brake fluid.
CAUTION:
Be sure to install the climate control air filter in the direction of the arrow sign. Otherwise, it may cause noise or deterioration.
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HA12502
2. Remove the 5 clamps on the air in- take duct. HA12503
3. Replace the climate control air filter with a new one.
4. Installation is the reverse order of disassembly. I100A01P
B140E01P
1. Open the engine hood.

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On a vehicle with the brake fluid warn- ing lamp, the brake fluid level is moni-tored by a float. When the brake fluid level falls to below the "MIN" mark, the brake fluid warning lamp lights up.
WARNING:
o Use only the specified brake fluid. Also, the additives in differentbrands may result in a chemical reaction when mixed together, so avoid mixing different brands ifpossible.
o Use extreme caution in filling
the brake fluid because it is toxicand corrosive, and it can harm your eyes and damage painted surface. If the fluid gets in youreyes, flush your eyes with clean water.
CHECKING THE AUTOMATIC TRANSMISSION FLUID
I120A02P-GAT (If installed) Transmission fluid in the automatic transmission should be changed at those intervals specified in the ve- hicle maintenance schedule in Sec-tion 6. NOTE: Automatic transmission fluid is a red color. As driving distance in- creases, the fluid color turns dark-ish red gradually. It is a normal condition and you should not judge the need to replace basedupon the changing color.You must replace the automatictransmission fluid in accordance with intervals specified in the ve- hicle maintenance schedule in sec-tion 6.CHECKING THE CLUTCH FLUID
I110A01P-GAT (If installed) In the case of vehicles with the hy- draulic operating clutch, the reservoir for the clutch fluid also serves as the reservoir for the brake fluid. See theparagraph on the brake fluid.

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3. Confirm if the fluid level is in the
“HOT” range on the level gauge. If the fluid level is lower, add thespecified fluid from the fill hole. If the fluid level is higher, drain the fluid from the drain hole.
4. If the fluid level is checked in cold condition[fluid temperature 20~30°C(68~86°F)], add the fluid to the “COLD” line and then recheck the fluid level according to the abovestep 2. Full mark
I120D04P-GAT
To Check the transmission Fluid Level
The automatic transaxle fluid level
should be checked regularly.
Keep the vehicle on level ground with
the parking brake applied and check the fluid level according to the follow- ing procedure.
1. Place the shift lever in N(neutral) position and confirm the engine is running at normal idle speed.
2. After the transaxle is warmed up sufficiently [fluid temperature70~80°C (158~176°F)], for example by 10 minutes usual driving, movethe shift lever through all positions then place the shift lever in N(neutral) or P(park) position. D060A01P
I120D02P
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I120B04P-GAT Recommended Fluid Your Hyundai automatic transmission is specially designed to operate with MOBIL DEXRON-II, DIAMOND ATF SP-I or JWS 3309 type fluid. I120C02P-GAT Automatic transmission fluid capacity The fluid capacity of the automatic transmission will be found on page9-5.
WARNING:
The transmission fluid level should be checked when the engine is at normal operating temperature. Thismeans that the engine, radiator, exhaust system etc., are very hot. Exercise great care not to burnyourself during this procedure.
Good

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!WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when theengine is not running. Use extreme caution when working near the blades of the cooling fan, so thatyou are not injured by a rotating fan blade. As the engine coolant tem- perature decreases, the fan will au-tomatically shut off. This is a nor- mal condition.
FILLING THE WASHER RESERVOIR
I130A02P-GAT The washer fluid reservoir supplies
fluid to the windshield washer sys- tem.
A good quality washer fluid should be
used to fill the washer reservoir. Thefluid level should be checked more frequently during bad weather or whenever the washer system is inmore frequent use.
!WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People usingpacemakers should not move than 30cm closer to the ECU or wiring harness within the engine roomwhile engine is running, since the high currents in the Common Rail system produce considerable mag-netic fields. I130A01P

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WINDSHIELD WIPER BLADES
CAUTION:
o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of contact with petroleum productssuch as engine oil, gasoline, etc.
G080A02A-AAT The wiper blades should be carefully
inspected from time to time and cleaned to remove accumulations ofroad film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap ordetergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundaireplacement parts or their equivalent. HEF119
CAUTION:
o Radiator antifreeze (engine cool- ant) should not be used in thewasher system because it will damage the car’s finish.
o The washer lever should not be pulled and the washer should not be operated if the washerreservoir is empty. This can dam- age the washer fluid pump.
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!WARNING:
o Windshield washer fluid agents contain some amounts of alcohol and can be flammable under cer- tain circumstances. Do not allow sparks of flame to contact thewasher fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.
o Windshield washer fluid is poi- sonous to humans and animals.Do not drink windshield washerfluid. Serious injury or death could occur.

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1. Put a new wiper blade onto the
wiper arm and lower the wiper blade at the level of the wiper arm as shown in the drawing.
2. Pull up the wiper blade until you hear an audible "click" to engage in the end of the wiper arm.
NOTE: Do not allow the wiper arm to fall
against the windshield. HHR5051G080B01HR-GAT Replacing the Wiper Blades To replace the wiper blades, raise the wiper to the vertical. To remove the wiper blade
1. Push down the wiper blade with the
locking clip (1) pressed to detach it from the wiper arm. HHR5048
(1)2. Raise the wiper blade lightly and
pull up it.
To install the wiper blade HHR5049
HHR5050

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23TAIL GATE WINDOW WASHER FLUID
I140A02P-GAT (Minibus/Van) (If installed) After opening the cover of quarter trim panel which is located on the left side of quarter trim, check the fluid level. If the fluid level is low, refill the washerfluid. HSRFL140CHECKING THE FREEPLAY
G150A01A-GAT Steering Wheel To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Usevery light finger pressure and be sen- sitive to changes in resistance that mark the limits of the freeplay. If thefreeplay is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary. 30 mm (1.18 in.)
G160A01A-GAT Clutch Pedal With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal freeplay. The freeplay should be withinthe limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary. 6 ~ 13 mm (0.24 ~ 0.51 in.)
HSROM109 G160A01E

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24CHECKING DRIVE BELTS
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times andthen hold it down with a force of about 490N (50 kg, 110 lbs). The brake pedal clearance is the distance fromthe top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance isnot within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary.
G170A01A-GAT Brake Pedal With the engine off, press down on the brake pedal several times to reducethe vacuum in the brake booster.Then, using your hand, press downslowly on the brake pedal until you feel a change in resistance. This is the brake pedal freeplay. The freeplayshould be within the limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer andadjusted or repaired if necessary.
3 ~ 8 mm (0.12 ~ 0.31 in.)
G160A01E G190A01P-GAT
G190D01P-1
Diesel (2.5 CRDi)
Diesel (2.5 4D56)
HSM396-1
Gasoline
Auto tensioner pulley COMP.pulley
Engine pulley
Power steering pulley
Generator pulley
Generator pulley Crankshaftpulley
COMP.pulley
Tensionpulley
Water pump pulley
Power steering pulley
Generator pulley
Idler pulleyWater pump pulley
Idler pulley COMP.pulley
Powersteeringpulley Autotensioner
Crankshaft pulley Idler pulley

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Pull the parking brake lever all the way up to check the number of "clicks" that the ratchet makes. One click repre-sents a lever movement of one notch. The lever should move the specified number of notches for normal brakeapplication. Parking brake lever stroke; If the parking brake lever stroke is not within the standard range(5 to 7notches), have the brake lever ad- justed at an authorized HYUNDAI dealer. D030A01P
TIRE
I150A04P-GAT Tire condition Check the tires for cuts, cracks and other damage. Replace the tires if there are deep cuts or cracks. Also check each tire for pieces of metal orpebbles.The use of worn tires can be verydangerous because of the greater chance of skidding or hydroplaning. The tread depth of the tires mustexceed 1.6 mm (0.06 in.) in order for the tires to meet the minimum re- quirement for use. If there are belt-line wear indicators on the tires, they will appear in six places on the surface of the tirethereby indicating that the tire no 1.6 mm (0.06 in.)
I090A01A
Wear indicator
Drive belts should be checked periodi-
cally for proper tension and adjusted ifnecessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deteriora-tion and replaced if necessary. Belt routing should also be checked to
be sure there is no interference be-tween the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted againafter two or three weeks to eliminate slack resulting from initial stretching after use.
NOTE: The drive belt tension for diesel
engine (2.5 CRDi only) is adjusted automatically.PARKING BRAKE LEVER STROKE
I230A01P-GAT

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Vehicle
MINIBUS
longer meets the minimum require- ment for use. When these wear indi-cators appear, the tires must be re- placed with new one. Confirm that the wheel nuts are tightened sufficiently.Refer to the section of this manual entitled "In case of emergency" for information concerning care of thetires.
!WARNING:
o Driving on worn-out tires is dan- gerous! Worn-out tires can cause loss of braking effectiveness, steering control and traction. When replacing tires, never mixradial and bias-ply tires on the same car. If you replace radial tires with bias-ply tires, they mustbe installed in sets of four.
o Your vehicle is equipped with
tires designed to provide for saferide and handling capability.Do not use a size and type of tireand wheel that is different from the one that is originally installed on your vehicle. I160A03P-GAT Tire inflation pressure
kg/cm² (psi)
Tire size
205/70R 15 215/80R 15205/70R 15C-6PR205/70R 15C-8PR Rear
2.8(40)2.2(32)2.8(40)4.5(65)
Front
2.8(40)2.2(32)2.8(40)2.8(40)
Vehicle VAN
TRUCK Tire size
205/70R 15C-8PR 195R 14C-6PR 195R 13C-8PR Rear
4.5(65) -
3.5(50)
Front
2.8(40)2.8(40) -
kg/cm² (psi)
Check the tire inflation pressure of all the tires while they are cold; if insuf- ficient or excessive, adjust to the specified value. After the tire inflationpressure has been adjusted, check the tires for damage and air leaks. Be sure to put rubber caps on the valves.
I160A02P
It can affect the safety and perfor- mance of your vehicle, whichcould lead to handling failure or rollover and serious injury. When replacing the tires, be sure to equip all four tires with the tire and wheel of the same size, type,tread, brand and load-carrying ca- pacity. If you nevertheless decide to equip your vehicle with anytire/wheel combination not rec- ommended by Hyundai for off- road driving, you should not usethese tires for highway driving.
o Tires degrade over time, even
when they are not being used.Regardless of the remaining tread, it is recommended that tires tread, It is recommended that tires gen-erally be replaced after six (6) years of normal service. Heat caused by not climates or fre-quent high loading conditions can
accelerate the aging process. Fail- ure to follow this Warning canresult in sudden tire failure, which could lead to a loss of control and an accident involving seri-ous injury or death.