engine Hyundai Matrix 2004 Manual PDF

DO-IT-YOURSELF MAINTENANCE
6-22
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at regular intervals. The power steering hoses should bereplaced if there is severe surface cracking,scuffing or worn spots. Deterioration of thehose could cause premature failure. NOTE: Grinding noise from the power steering
pump may be heard immediately after the engine is started in extremely cold condi-tions (below - 20°C). If the noise stops dur-ing warm up, there is no abnormal functionin the system. It is due to a power steeringfluid characteristic in extremely cold condi-tions.
Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power
steering oil reservoir is empty. G300A01B-GAT
REMOVAL OF WATER FROM THE FUEL FILTER (DIESEL ENGINE)
If the fuel filter warning light illuminates during driving, it indicates that water has accumulatedin the fuel filter. If this occurs, remove the wateras described below.
G300A01FC
G300B01FC
G230A03A-GAT
POWER STEERING FLUID LEVEL
HFC5004
Gasoline engine
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer- tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
G230A02FC
Diesel engine

DO-IT-YOURSELF MAINTENANCE 6-23
G260A03A-GAT
REPLACING HEADLIGHT BULBS Before attempting to replace a headlight bulb,
be sure the switch is turned to the "OFF" position.
The next paragraph shows how to reach the
headlight bulbs so they may be changed. Besure to replace the burned-out bulb with one ofthe same number and wattage rating.
CAUTION: Keep the lamps out of contact with petro-
leum products, such as oil, gasoline, etc.
1. Loosen the drain plug at the bottom of the
fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine isstarted. If in doubt, consult your nearest authorized HYUNDAI dealer.
WARNING: Be sure to carefully wipe away any water
drained out in this manner, because the fuelmixed in the water might be ignited andresult in a fire. 5. Push the bulb spring for removing the head-
light bulb.
6. Remove the protective cap from the replace- ment bulb and install the new bulb by match-ing the plastic base with the headlight hole.Install the dust cover after retightening thebulb spring and reconnect the power cord.
7. Use the protective cap and carton to dis- pose of the old bulb.
8. Check for proper headlight aim.
WARNING The halogen bulb contains gas under pres-
sure and if impacted could shatter, resulting in flying fragments. Always wear eye pro-tection when servicing the bulb. Protect thebulb against abrasions or scratches andagainst liquids when lighted. Turn on thebulb only when installed in a headlight. Re-place the headlight if damaged or cracked.Keep the bulb out of the reach of childrenand dispose of the used bulb with care.
G270A02FC
G270A02A-GAT
HEADLIGHT BULB Replacement instructions:
G270A01FC
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Remove the dust cover.

DO-IT-YOURSELF MAINTENANCE
6-24 If the vehicle has had front body repair and the headlight assembly has been replaced, theheadlight aiming should be checked using anaiming screen as shown in the illustration. Turnon the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is
parallel to center line of the body and is aligned with point "P" shown in the illustra-tion.
2. Dotted lines in the illustration show the cen- ter of headlights. SPECIFICATIONS: "H" Horizontal center line of headlights from ground. : 656 mm (26.8 in.) "W" Distance between each headlight center.: 1,164 mm (47.7 in.) "L" Distance between the headlights and the wall that the lights are tested against.: 3,000 mm (118 in.).
5. Open the hood.
6. Draw the vertical line (through the center of
each headlight beam pattern) and the hori- zontal line (through the center of each head-light beam pattern) on the aiming screen. And then, draw the horizontal parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver -VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screwdriver- HORIZONTAL AIMING.
G290B01FC-GAT
Adjustment After Headlight Assembly Replacement
G290B01Y
Vertical line
Cut-off line Ground line
Horizontal line
LW
H
H "P"30mm(1.18in.)
G290A01FC-GAT
HEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper and rear bumper downseveral times. Place the vehicle at a dis-tance of 3,000 mm (118 in.) from the testwall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, andspare tire, jack, and tools).
4. Clean the head lights lens and turn on the headlight (low beam).
G290A01FC
Horizontal Aiming
Vertical Aiming

DO-IT-YOURSELF MAINTENANCE
6-26
G200C02FC-GAT
FUSE PANEL DESCRIPTION Engine Compartment (GASOLINE)
HFC4004
PROTECTED COMPONENTS Generator (A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse Generator, Engine control relay, ECM Radiator fan relay Start relay, Ignition switch Blower relay Power window relay Condenser fan relay #1 ABS control module, ABS bleeding connector ABS control module, ABS bleeding connector Fuel pump relay Injector, lgnition coilMAP sensor, Oxygen sensor, CP sensor, Knock sensor, Throttle position sensor Audio, Room lamp, Overhead console lamp, lnstrument cluster DRL control module Horn relay A/C relay Front fog lamp relay ECM, TCM Tail lamp relay Left rear combi lamp, Left position lamp, Left License lamp Right rear combi lamp, Right position lamp, Right License lamp Left head lamp Right head lamp, (H/LP IND) Fuse
FUSE RATING
120A40A30A 20A 40A 40A 30A 20A 30A 30A 10A 15A 10A 10A 15A 10A 10A 15A 10A 20A 10A 10A 15A 15A
DESCRIPTION
ALTB+
ECU RAD IGN
BLR
P/WINCOND ABSABS
F/PUMP INJ
SNSR
ROOM LP DRL
HORN
A/CON
FR FOG ECU
LP
TAIL LH
TAIL RH H/LP LH
H/LP RH
NOTE:
Not all fuse panel descriptions in this manual may be applicable
to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.

DO-IT-YOURSELF MAINTENANCE 6-27
DESCRIPTION
ALTB+
ECU RAD IGN
BLR
P/WINCOND ABSABS
F/PUMP ECU ECU
SNSR
ROOM LP DRL
HORN
A/CON
FR FOG
ECULP
TAIL LH
TAIL RH H/LP LH
H/LP RH
G200E01FC-GAT
Engine Compartment (DIESEL)
G200E01FCPROTECTED COMPONENTS Generator (A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse Generator, Engine control relay, ECM Radiator fan relay Start relay, Ignition switch Blower relay Power window relay Condenser fan relay #1 ABS control module, ABS bleeding connector ABS control module, ABS bleeding connector Fuel pump relay ECM No.5 (Batt+) ECM No.4 (Batt+)
Glow plug r elay, Assistor h eater relay 1/2, Stop lamp switch,
TDC sensor, EGR act, Throttle plate a ct
Audio, Room lamp, Overhead console lamp, lnstrument cluster, ETACM, Luggage lamp DRL control module Horn relay A/C relay Front fog lamp relay ECM, TCM Tail lamp relay Left rear combi lamp, Left position lamp, Left License lamp Right rear combi lamp, Right position lamp, Right License lamp Left head lamp Right head lamp, (H/LP IND) Fuse
FUSE RATING
100A40A 30A 20A 40A 40A 30A 20A 30A 30A 10A 20A 10A 10A 10A 15A 10A 10A 15A 10A 20A 10A 10A 15A 15A
NOTE:
Not all fuse panel descriptions in this manual may be applicable
to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.

EMISSION CONTROL SYSTEMS 7-1
7. EMISSION CON-TROL SYSTEMS
H010A01A-GAT
EMISSION CONTROL SYSTEMS (If Installed)
Your Hyundai is equipped with an emission
control system to meet all requirements of the Emission prohibition rules of your province. There are three emission control systems which
are as follows.
(1) Crankcase emission control system (2) Evaporative emission control system(3) Exhaust emission control system In order to assure the proper function of the
emission control systems, it is recommended that you have your car inspected and main-tained by an authorized Hyundai dealer in ac-cordance with the maintenance schedule in thismanual. H010D01A-AAT
3. Exhaust Emission Control System
The Exhaust Emission Control System is a
highly effective system which controls exhaustemissions while maintaining good vehicle per-formance.
H010C01E-GAT
2. Evaporative Emission Control
System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escapinginto the atmosphere. Canister
While the engine is inoperative, fuel vapors
generated inside the fuel tank are absorbed and stored in the canister. When the engine isrunning, the fuel vapors absorbed in the canis-ter are drawn into the induction system through
the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV) The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when theengine coolant temperature is low during idling,the PCSV closes so that evaporated fuel is nottaken into the engine. After the engine warms-up during ordinary driving, the PCSV opens soas to introduce evaporated fuel to the engine. H010B01A-AAT
1. Crankcase Emission Control
System
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused byblow-by gases being emitted from the crank-case. This system supplies fresh filtered air tothe crankcase through the air intake hose.Inside the crankcase, the fresh air mixes withblow-by gases, then passes through the PCVvalve into the induction system.
The catalytic converter is part of the exhaust
emission control system. Its purpose is to re-move certain engine emission products fromthe engine's exhaust. It looks something like amuffler and is located underneath the car in the
exhaust system.
H020A01A-GAT
CATALYTIC CONVERTER (If Installed); For a gasoline engine
Catalytic Converter HFC5013
7

7-2EMISSION CONTROL SYSTEMS
H020B01A-GAT
About the Catalytic Converter
Exhaust gases passing through the catalytic
converter cause it to operate at very high tem- peratures. As a result, the introduction of largeamounts of unburned gasoline may cause it tooverheat and create a fire hazard. This can beavoided by observing the following:
o Use unleaded fuel only.
o Maintain your engine in good condition. Ex- tremely high converter temperatures can result from improper operation of the electri-cal, ignition or fuel injection systems.
o If your engine stalls, pings, knocks, or is hard to start, take your car to your Hyundaidealer as soon as possible and have thedifficulty corrected.
o Avoid driving with a very low fuel level. If your run out of gasoline, it could cause theengine to misfire and result in excessiveloading of the catalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started. This can cause thecatalytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper,leaves or rags. As these materials couldcome in contact with the catalytic converterand could cause a fire. o Do not touch the catalytic converter or any
other part of the exhaust system while theengine is running as it is very hot and couldresult in burns.
o Remember that your Hyundai dealer is your best source of assistance.
H020D01S-GAT
CATALYTIC CONVERTER ; For a diesel engine
All Hyundai vehicles are equipped with oxida- tion type catalytic converter to reduce the car-bon monoxide, hydrocarbons and particulatecontained in the exhaust gas.
H020C01S-GAT
EGR SYSTEM ; For a diesel engine
This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into theengine.

CONSUMER INFORMATION 8-1
8. CONSUMER
INFORMATION
I010A01FC-GAT
VEHICLE IDENTIFICATION NUMBER (VIN) The vehicle identification number (VIN) is the
number used in registering your car and in all legal matters pertaining to its ownership, etc.
It can be found on the identification plate at-
tached to apron panel located on the driver'sside of the engine compartment.
HFC6001
I010B01A-GAT
Engine Number
EADA010C
The engine number is stamped on the engine
block as shown in the drawing.
I020A01A-AAT TIRE INFORMATIONThe tires supplied on your new Hyundai are
chosen to provide the best performance for normal driving. I030A01FC-GAT
RECOMMENDED INFLATION PRESSURES
The tire label located on the driver's side "C"
pillar outer panel gives the tire pressures rec- ommended for your vehicle.I030A01FC
I010B01B
Gasoline engine Diesel engine
5.5Jx14 5.5Jx15 6.0Jx15 3.5Jx153.5Jx15 TIRE
SIZE
RIM
SIZE PRESSURE, kPa (PSI)
185/65R14195/55R15 205/55R15
T115/70D15 T115/70R15 REAR
210(30)210(30)210(30)420(60)420(60) FRONT
250(36) 250(36) 250(36)420(60)420(60)
UP TO 2
PERSONS UP TO
MAX. LOAD
REAR
250(36) 250(36) 250(36)420(60)420(60)
FRONT210(30)210(30) 210(30) 420(60)420(60)
These pressures were chosen to provide the
most satisfactory combination of ride comfort, tire wear and stability under normal conditions.
8

VEHICLE SPECIFICATIONS
9-2 DIESEL
1.5 3Cylinder in-line SOHC 800 ± 100 800 ± 100
--- - --
AUTO LASH
(1.6DOHC/Diesel) AUTO LASH
(1.6DOHC/Diesel) -
1 - 3 - 2
GASOLINE
1.6/1.8 4Cylinder in-line DOHC
800 ± 100 (1.6L), 750 ± 100 (1.8 L)800 ± 100 (1.6L), 800 ± 100 (1.8 L) BKR5ES-11
RC10YC4BKR5ESRC10YC
1.0 ~ 1.1 mm (0.039 ~ 0.043 in.)0.7 ~ 0.8 mm (0.028 ~ 0.032 in.)
0.17 ~ 0.23 mm (0.0067 ~ 0.0091 in.) (1.8DOHC)
0.25 ~ 0.31 mm (0.0098 ~ 0.0122 in.) (1.8 DOHC)
0.12 ~ 0.28 mm (0.0047 ~ 0.011 in.) (1.8 DOHC)0.20 ~ 0.38 mm (0.0079 ~ 0.015 in.) (1.8 DOHC) BTDC 5° ± 5° (1.6L), BTDC 7° ± 5° (1.8L)
1 - 3 - 4 - 2
Intake
Exhaust
Intake
Exhaust
Engine Type Idle Speed (RPM) Spark Plug Spark Plug Gap Valve Clearance (Cold engine:20 ± 5°C) Ignition Timing Firing Order NGK CHAMPION NGKCHAMPION
Unleaded Leaded Unleaded Leaded
For adjusting For checking
J070A03FC-GAT ENGINE
ITEMS
A/CON OFF A/CON ON

VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
API SG or SAE 20W-40, 20W-50 (ABOVE -10°C)
ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C)
SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C) SAE 5W-20 *1, *2 (BELOW -10°C)SAE 5W-30 *1 (BELOW 10°C) SAE 5W-40 *1 (BELOW 20°C)
API CF-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C) SAE 5W-30 (-25°C ~ 10°C) SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and area *2. Not recommended for sustained high speed vehicle operation Normal driving condition Severe driving conditionHYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) DIAMOND ATF SP- III, SK ATF SP- III
PSF-3 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminum radiator
Item
Engine Oil (Gasoline) Engine Oil (Diesel)
Engine Oil Consumption Transaxle
Power Steering Brake Fluid Coolant
J080A03FC-GAT
LUBRICATION CHART
Q’ty (liter)
1.6 DOHC - 3.3 (with oil filter)
(3.5 us.qts., 2.9 Imp.qts)
1.8 DOHC - 3.85 (with oil filter) (4.07 us.qts., 3.39 Imp.qts)
1.5 SOHC - 4.8 (with oil filter) (5.1 us.qts., 4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km2.15 (2.3 us. qts., 1.86 Imp. qts) 6.1 (6.4 us. qts., 5.3 Imp.qts) (1.6 DOHC) 6.7 (7.0 us. qts., 5.8 Imp.qts) (1.8 DOHC)As required As required Gasoline : 6.2(1.6 DOHC), 6.5(1.8 DOHC)Diesel : 6.3
Manual Auto