air filter Hyundai Sonata
Page 261 of 340
Maintenance
18
7
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96 Km×1,000
15 30 45 60 75 90 105 120
Steering gear rack, linkage and boots I I I I I I I I
Power steering pump, belt and hoses I I I I I I I I
Drive shaft and boots I I I I I I I I
Tyre (pressure & tread wear) I I I I I I I I
Front suspension ball joints I I I I I I I I
Bolt and nuts on chassis and body I I I I I I I I
Air conditioner refrigerant (if equipped) I I I I I I I I
Air conditioner compressor (if equipped) I I I I I I I I
Climate control air filter (if equipped)RRR RRRRR
Manual transaxle fluid (if equipped) I I I I I I I I
Automatic transaxle fluid (if equipped) I I I I I R I I
MAINTENANCE INTERVALS
MAINTENANCE ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
Page 262 of 340
719
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - DIESEL ENGINE
G040400ANF-EA
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEM Maintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
Engine oil and engine oil filter R Every 7,500 km or 6 months
A, B, C, F, G,
H, I, J, K, L
Air cleaner filter R C, E
Engine timing belt 2.0L Diesel R Every 75,000 km or 60 months D, E, F, G
Manual transaxle fluid (if equipped) R Every 100,000 km C, D, E, G, H, I, K
Automatic transaxle fluid (if equipped) R Every 40,000 km A, C, D, E, F
G, H, I
Steering gear rack, linkage and boots I C, D, E, F, G
Inspect more frequently
depending on the condition
Page 263 of 340
Maintenance
20
7
Severe driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive
materials or in very cold weather
E : Driving in sandy areas
F : More than 50 % driving in heavy city traffic during hot weather above 32 °C (90 °F) G : Driving in mountainous areas.
H : Towing a trailer
I : Driving for patrol car, taxi, commercial car or vehicle tow-
ing
J : Driving in very cold weather
K : Driving over 170 km/h
L : Frequently driving in stop-and-go conditions
Front suspension ball joints I C, D, E, F, G
Disc brakes and pads, calipers and rotors I C, D, E, G, H
Parking brake I C, D, G, H
Drive shaft and boots I C, D, E, F, G, H, I
Climate control air filter (if equipped) R C, E
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Page 265 of 340
Maintenance
22
7
G050500AUN Timing belt (if equipped)
Inspect all parts related to the timing belt
for damage and deformation. Replace
any damaged parts immediately.
G050600AUN-EA
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuelfiller cap is correctly replaced. G050700AUN
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.G050800AFD
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is recommended when the filter isreplaced.
G050900AUN-EA
Spark plugs (for petrol engine)
Make sure to install new spark plugs of
the correct heat range. G051000AFD-EA
Valve clearance (if equipped)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorised HYUNDAI dealer should
perform the operation.
G051100AUN Cooling system
Check the cooling system parts, such as
radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
G051200AUN Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
Page 277 of 340
Maintenance
34
7
AIR CLEANER
G160100AFD Filter replacement
It must be replaced when necessary, and should not be cleaned and reused. 1. Loosen the air cleaner cover attaching
clips and open the cover. 2. Replace the air cleaner filter.
3. Lock the cover with the cover attaching
clips.
ONF078010RONF078011RONF078012
Page 278 of 340
735
Maintenance
Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extremelydusty or sandy areas, replace the ele-
ment more often than the usual recom-mended intervals. (Refer to“Maintenance under severe usage condi-
tions” in this section.)
CAUTION
Do not drive with the air cleaner removed; this will result in exces-sive engine wear.
When removing the air cleaner fil- ter, be careful that dust or dirt
does not enter the air intake, or damage may result.
Use a HYUNDAI genuine part. Use of nongenuine part could damagethe air flow sensor or turbo charg-
er.
Page 279 of 340
Maintenance
36
7
CLIMATE CONTROL AIR FILTER (IF EQUIPPED)
G170100AFD Filter inspection
If the vehicle is operated in the severely air-polluted cities or on dusty rough
roads for a long period, it should beinspected more frequently and replaced
earlier. When you, the owner, replace the
climate control air filter, replace it per-
forming the following procedure, and be
careful to avoid damaging other compo-
nents. Replace the filter according to the main-
tenance Schedule. G170200ANF Filter replacement
1. Open the glove box and remove the
support rod. 2. With the glove box open, remove the
stoppers on both sides to allow the
glove box hang freely on the hinges.
ONF078014RONF078015R
Page 280 of 340
737
Maintenance
3. Remove the climate control air filtercase pulling out the cover. 4. Replace the climate control air filter.
5. Reassemble in the reverse order of
disassembly.
✽✽ NOTICE
When replacing the climate control air
filter install it as it was installed.
Otherwise, the system may producenoise and the effectiveness of the filter
may be reduced.
ONF078016RONF078037
Page 304 of 340
761
Maintenance
Description Fuse rating Protected component14 H/LP WASHER 20A Headlight washer motor
15 H/LP HI 20A Headlight relay (High)
16 ECU 10A DSL TCU, ALT
17 SNSR.2 10A Oxygen sensor, Fuel pump relay
18 SNSR.1 15A Mass air flow sensor, Crankshaft/Camshaft position sensor, Oil control valve, SMATRA
Fuse 19 SNSR.3 15A A/C relay, Cooling fan relay, Injectors 20 B/UP 10A Back up light switch, Pulse generator, Vehicle speed sensor
21 IGN COIL 20A Ignition coils, Condenser
22 ECU (IG1) 10A PCM, Pulse generator
23 H/LP LO 20A Headlight relay (Low)
24 ABS 10A ABS/ESP control module, Multipurpose check connector
Description Fuse rating Protected component
GLOW PLUG FUSIBLE LINK 80A Glow plug, Air heater
PTC HEATER #1 FUSIBLE LINK 50A PTC heater 1
PTC HEATER #2 FUSIBLE LINK 50A PTC heater 2
PTC HEATER #3 FUSIBLE LINK 50A PTC heater 3
FUEL FILTER HEATER FUSIBLE LINK 40A Fuel filter heater
GLOW PLUG RELAY - Glow plug relay
PTC HEATER RELAY #1 - PTC heater relay 1
PTC HEATER RELAY #2 - PTC heater relay 2
PTC HEATER RELAY #3 - PTC heater relay 3
FUEL FILTER HEATER RELAY - Fuel filter heater relay
Engine compartment (Diesel box)
Page 319 of 340
Maintenance
76
7
EMISSION CONTROL SYSTEM
G270000AFD-EA
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty infor-
mation contained in the Service Passport
in your vehicle.
Your vehicle is equipped with an emis-
sion control system to meet all Australian
Design Rules (ADR) requirements. There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system(3) Exhaust emission control system In order to assure the proper function of
the emission control systems, it is rec-
ommended that you have your car
inspected and maintained by an autho-
rised HYUNDAI dealer in accordancewith the maintenance schedule in this
manual. Caution for the Inspection and
Maintenance Test (With Electronic
Stability Program (ESP) system)
To prevent the vehicle from misfir-
ing during dynamometer testing,
turn the Electronic Stability
Program (ESP) system off by press-
ing the ESP switch.
After dynamometer testing is com- pleted, turn the ESP system back on
by pressing the ESP switch again.
G270100AUN
1. Crankcase emission control system
The positive crankcase ventilation sys-
tem is employed to prevent air pollution
caused by blow-by gases being emitted
from the crankcase. This system supplies
fresh filtered air to the crankcase through
the air intake hose. Inside the crankcase,
the fresh air mixes with blow-by gases,
which then pass through the PCV valveinto the induction system. G270200AFD-EA
2. Evaporative emission control
System
The Evaporative Emission Control
System is designed to prevent fuel
vapours from escaping into the atmos-
phere.
G270201AUN-EA
Canister
Fuel vapours generated inside the fuel tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapours absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.