service Hyundai Sonata

Page 251 of 340

Maintenance
8
7
SCHEDULED MAINTENANCE SERVICE
G040000AFD-EA
Follow Normal Maintenance Schedule
if the vehicle is usually operated where
none of the following conditions apply. If
any of the following conditions apply, fol-
low Maintenance Under Severe Usage
Conditions.
Repeated short distance driving.
Driving in dusty conditions or sandy areas.
Extensive use of brakes.
Driving in areas where salt or other corrosive materials are being used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of idling or low speed operation.
Driving for a prolonged period in cold temperatures and/or extremely humid
climates.
More than 50% driving in heavy city traffic during hot weather above 32°C(90°F).
If your vehicle is operated under the
above conditions, you should inspect, replace or refill more frequently than the
following Normal Maintenance Schedule.After 96 month or 120,000 km continue to follow the prescribed maintenance
intervals.

Page 256 of 340

713
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - PETROL ENGINE
G040200ANF-EA
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Engine oil and engine oil filter R Every 7,500 km or 6 months A, B, C, D, E,
F, G, H, I K
Air cleaner filter R C, E
Spark plugs R B, H
Manual transaxle fluid (if equipped) R Every 100,000 km C, D, E, G, H, I, K
Automatic transaxle fluid (if equipped) R Every 40,000 km A, C, D, E, F,
G, H, I
Steering gear rack, linkage and boots I C, D, E, F, G
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
Inspect more frequently
depending on the condition Replace more frequently
depending on the condition

Page 262 of 340

719
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - DIESEL ENGINE
G040400ANF-EA
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEM Maintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
Engine oil and engine oil filter R Every 7,500 km or 6 months
A, B, C, F, G,
H, I, J, K, L
Air cleaner filter R C, E
Engine timing belt 2.0L Diesel R Every 75,000 km or 60 months D, E, F, G
Manual transaxle fluid (if equipped) R Every 100,000 km C, D, E, G, H, I, K
Automatic transaxle fluid (if equipped) R Every 40,000 km A, C, D, E, F
G, H, I
Steering gear rack, linkage and boots I C, D, E, F, G
Inspect more frequently
depending on the condition

Page 283 of 340

Maintenance
40
7
BATTERY
G190100AUN
For best battery service
Keep the battery securely mounted.
Keep the battery top clean and dry.
Keep the terminals and connections clean, tight, and coated with petroleum
jelly or terminal grease.
Rinse any spilled electrolyte from the battery immediately with a solution of
water and baking soda.
If the vehicle is not going to be used for an extended time, disconnect the bat-
tery cables.
WARNING - Battery
dangers
Always read the following
instructions carefully when
handling a battery.
Keep lighted cigarettes and all other flames or sparks
away from the battery.
Hydrogen, a highly com- bustible gas, is always
present in battery cells and
may explode if ignited.
Keep batteries out of the
reach of children because
batteries contain highly
corrosive SULFURIC ACID.
Do not allow battery acid to
contact your skin, eyes,
clothing or paint finish.
(Continued)(Continued)If any electrolyte gets intoyour eyes, flush your eyes
with clean water for at least
15 minutes and get immedi-ate medical attention.
If electrolyte gets on your
skin, thoroughly wash the
contacted area. If you feel a
pain or a burning sensa-
tion, get medical attention
immediately.
Wear eye protection when charging or working near a
battery. Always provide
ventilation when working in
an enclosed space.
(Continued)
ONF078017

Page 293 of 340

Maintenance
50
7
Tyre speed ratings
The chart below lists many of the dif-
ferent speed ratings currently being
used for passenger cars. The speed
rating is part of the tyre size desig-
nation on the sidewall of the tyre.This symbol corresponds to that
tyre's designed maximum safe oper-ating speed. G201003AEN-EA
3. Checking tyre life (TIN : Tyre
Identification Number)
Any tyres that are over 6 years,
based on the manufacturing date,
tyre strength and performance,
decline with age naturally (even
unused spare tyres). Therefore, thetyres (including the spare tyre)
should be replaced by new ones. You
can find the manufacturing date on
the tyre sidewall (possibly on the
inside of the wheel), displaying the
DOT Code. The DOT Code is a
series of numbers on a tyre consist-
ing of numbers and English letters.
The manufacturing date is designat-
ed by the last four digits (characters)
of the DOT code.
DOT : XXXX XXXX OOOO
The front part of the DOT means a
plant code number, tyre size and
tread pattern and the last four num-
bers indicate week and year manu-
factured.
For example:
DOT XXXX XXXX 1606 represents
that the tyre was produced in the
16th week of 2006. G201004AUN-EA
4. Tyre ply composition and material
The number of layers or plies of rub-
ber-coated fabric are in the tyre. Tyre
manufacturers also must indicate the
materials in the tyre, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and theletter "B" means belted-bias ply con-
struction.
S 180 km/h (112 mph)
T 190 km/h (118 mph)
H 210 km/h (130 mph) V 240 km/h (149 mph) Z Above 240 km/h (149 mph)
Maximum Speed
Speed
Rating
Symbol
WARNING - Tyre age
Tyres degrade over time, even
when they are not being used.
Regardless of the remaining
tread, it is recommended that
tyres generally be replaced
after six (6) years of normal
service. Heat caused by not cli-mates or frequent high loadingconditions can accelerate the
aging process. Failure to follow
this Warning can result in sud-
den tyre failure, which could
lead to a loss of control and an
accident involving serious
injury or death.

Page 294 of 340

751
Maintenance
G201005AUN-EA
5. Maximum permissible inflationpressure
This number is the greatest amount of air pressure that should be put in
the tyre. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tyre and Loading Information
label for recommended inflation
pressure.
G201006AUN-EA
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that
can be carried by the tyre. When
replacing the tyres on the vehicle,
always use a tyre that has the same
load rating as the factory installed
tyre. G201007AUN-EA
7. Uniform tyre quality grading
Quality grades can be found where
applicable on the tyre sidewall
between tread shoulder and maxi-
mum section width.
For example:
TREADWEAR 200
TRACTION AA
TEMPERATURE A
Tread wear
The tread wear grade is a compara-
tive rating based on the wear rate ofthe tyre when tested under controlled
conditions on a specified govern-
ment test course. For example, a tyre
graded 150 would wear one-and-a-
half times (1½) as well on the gov-
ernment course as a tyre graded100.
The relative performance of tyres depends upon the actual conditions
of their use, however, and may
depart significantly from the norm
because of variations in driving
habits, service practices and differ-
ences in road characteristics and cli-
mate.These grades are moulded on the
side-walls of passenger vehicle
tyres. The tyres available as standard
or optional equipment on your vehi-
cles may vary with respect to grade.
Traction - AA, A, B & C
The traction grades, from highest to
lowest, are AA, A, B and C. Those
grades represent the tyres ability to
stop on wet pavement as measuredunder controlled conditions on spec-
ified government test surfaces of
asphalt and concrete. A tyre marked
C may have poor traction perform-
ance.
WARNING
The traction grade assigned to this tyre is based on straight-ahead braking traction tests,
and does not include accelera-
tion, cornering, hydroplaning,
or peak traction characteristics.

Page 308 of 340

765
Maintenance
4. Remove the bulb by pulling it straightout.
5. Insert a new bulb in the socket.
6. Reassemble the socket and the lens part.
7. Connect the bulb electrical connector.
8. Reinstall the light assembly to the body of the vehicle.
G220300ANF-EA
Rear combination light bulb replacement (1) Stop and tail light
(2) Rear turn signal light
(3) Back-up light
(4) Tail light 1. Open the boot lid.
2. Remove the service cover by pulling
out the service cover.
ONF078027ONF078028

Page 309 of 340

Maintenance
66
7
3. Remove the socket from the assembly
by turning the socket counterclockwise
until the tabs on the socket align with
the slots on the assembly.
4. Remove the bulb from the socket by pressing it in and rotating it counter-
clockwise until the tabs on the bulb
align with the slots in the socket. Pull
the bulb out of the socket.
5. Insert a new bulb by inserting it into the socket and rotating it until it locks
into place.
6. Install the socket in the assembly by aligning the tabs on the socket with the
slots in the assembly. Push the socket
into the assembly and turn the socket
clockwise.
7. Install the service cover by pulling it into the service hole. G220400ANF-EA
High mounted stop light, back-up
light, tail light replacement
If the light is not operating, have the vehi-
cle checked by an authorised HYUNDAI
dealer.
G220400AFD
License plate light bulb replace- ment
1. Remove the lens by pressing the tabs.
2. Remove the socket from the lens.
3. Remove the bulb by pulling it straight
out.
4. Install a new bulb in the socket and install the socket to the lens.
5. Reinstall the lens securely.
ONF078029ONF078030OFD067030

Page 319 of 340

Maintenance
76
7
EMISSION CONTROL SYSTEM
G270000AFD-EA
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty infor-
mation contained in the Service Passport
in your vehicle.
Your vehicle is equipped with an emis-
sion control system to meet all Australian
Design Rules (ADR) requirements. There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system(3) Exhaust emission control system In order to assure the proper function of
the emission control systems, it is rec-
ommended that you have your car
inspected and maintained by an autho-
rised HYUNDAI dealer in accordancewith the maintenance schedule in this
manual. Caution for the Inspection and
Maintenance Test (With Electronic
Stability Program (ESP) system)
To prevent the vehicle from misfir-
ing during dynamometer testing,
turn the Electronic Stability
Program (ESP) system off by press-
ing the ESP switch.
After dynamometer testing is com- pleted, turn the ESP system back on
by pressing the ESP switch again.
G270100AUN
1. Crankcase emission control system
The positive crankcase ventilation sys-
tem is employed to prevent air pollution
caused by blow-by gases being emitted
from the crankcase. This system supplies
fresh filtered air to the crankcase through
the air intake hose. Inside the crankcase,
the fresh air mixes with blow-by gases,
which then pass through the PCV valveinto the induction system. G270200AFD-EA
2. Evaporative emission control
System
The Evaporative Emission Control
System is designed to prevent fuel
vapours from escaping into the atmos-
phere.
G270201AUN-EA
Canister
Fuel vapours generated inside the fuel tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapours absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.

Page 328 of 340

Specifications
4
9
RECOMMENDED LUBRICANTS AND CAPACITIES
I040000BNF-EA
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality. The correct
lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
LubricantVolume ( l/US qt.)Classification
API Service SJ, SL or above,
Petrol 2.4L 4.3(4.5)
ILSAC GF-3 or above
3.3L 5.2(5.5)
Diesel 2.0L 6.7(7.1)
Without CPF ; API Service CH-4 or above, ACEA B4
With CPF (Catalyzed Particulate filter) ; ACEA C3
Manual transaxle fluid 1.75(1.8) API GL-4, SAE 75W-85 (ZIC GF TOP or HD GEAR OIL XLS)
Automatic transaxle fluid Petrol2.4L 9.5(10.0)
3.3L 10.9(11.5)
Diesel 2.0L 8.5(9.0)
Power steering 0.9(1.0) PSF-4
2.4 A/T 6.0(6.3)
Petrol 2.4 M/T 6.5(6.9)
Coolant 3.3 A/T 8.2(8.7)
Diesel2.0 M/T 8.5(9.0)
2.0 A/T 8.3(8.8)
Brake/Clutch fluid 0.9(1.0) FMVSS116 DOT-3 or DOT-4 Fuel 70(18.5 US gal.) -
Engine oil *1 *2
(drain and
refill, with oil filter)
HYUNDAI GENUINE ATF SP-III, DIAMOND ATF SP-III, SK
ATF SP-III or other brands approved by Hyundai Motor Co.
Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminium radiator)
* 1
Refer to the recommended SAE viscosity numbers on the next page.
* 2
Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econo
my by reducing the amount of fuel necessary
to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s time, they can offer significant cost and energy savings.

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