INFINITI FX35 2004 Service Manual

Page 381 of 4449

AT-304
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
3. Remove O-ring from oil pump housing.
4. Remove O-ring from oil pump cover.
ASSEMBLY
1. Install O-ring to oil pump cover.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install O-ring to oil pump housing.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
SCIA2841E
SCIA5230E
SCIA5230E
SCIA2841E

Page 382 of 4449

REPAIR FOR COMPONENT PARTS
AT-305
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Revision: 2004 November 2004 FX35/FX45
3. Using the drift, install oil pump housing oil seal to the oil pump
housing until it is flush.
CAUTION:
Do not reuse oil seal.
Apply ATF to oil seal.
4. Install oil pump housing to oil pump cover.
5. Tighten bolts to the specified torque in numerical order shown in
the figure after temporarily tightening them.
SCIA5313E
: 9.0 N·m (0.92 kg-m, 80 in-lb.)
SCIA6388E

Page 383 of 4449

AT-306
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
Front Sun Gear, 3rd One-Way ClutchACS007H8
COMPONENTS
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from front sun
gear.
2. Remove 3rd one-way clutch from front sun gear.
INSPECTION
3rd One-way Clutch
Check frictional surface for wear or damage.
CAUTION:
If necessary, replace the 3rd one-way clutch.
Front Sun Gear Snap Ring
Check for deformation, fatigue or damage.
1. Front sun gear 2. 3rd one-way clutch 3. Snap ring
SCIA3114E
SCIA3110E
S C I A 3 111 E

Page 384 of 4449

REPAIR FOR COMPONENT PARTS
AT-307
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Revision: 2004 November 2004 FX35/FX45
CAUTION:
If necessary, replace the snap ring.
Front Sun Gear
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front sun gear.
ASSEMBLY
1. Install 3rd one-way clutch in front sun gear.
CAUTION:
Apply ATF to 3rd one-way clutch.
2. Using a flat-bladed screwdriver, install snap ring in front sun
gear.
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking
directions.
CAUTION:
If not as shown in illustration, check installation direction of
3rd one-way clutch.
S C I A 3 111 E
SCIA3110E
SCIA3131E

Page 385 of 4449

AT-308
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
Front Carrier, Input Clutch, Rear Internal GearACS007H9
COMPONENTS
VQ35DE models
SCIA5425E
1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Snap ring
7. Snap ring 8. Retaining plate 9. Driven plate
10. Input clutch drum 11. Drive plate 12. Rear internal gear

Page 386 of 4449

REPAIR FOR COMPONENT PARTS
AT-309
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Revision: 2004 November 2004 FX35/FX45
VK45DE models
SCIA5426E
1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Snap ring
7. Snap ring 8. Retaining plate 9. Driven plate
10. Input clutch drum 11. Drive plate 12. Rear internal gear

Page 387 of 4449

AT-310
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
DISASSEMBLY
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from
rear internal gear.
3. Remove front carrier assembly from input clutch assembly.
a. Remove bearing race from front carrier assembly.
b. Remove snap ring from front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
4. Disassemble input clutch assembly.
a. Remove O-ring and seal rings from input clutch assembly.
SCIA5339E
SCIA2847E
SCIA5476E
SCIA5235E

Page 388 of 4449

REPAIR FOR COMPONENT PARTS
AT-311
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Revision: 2004 November 2004 FX35/FX45
b. Remove needle bearing from input clutch assembly.
c. Using a flat-bladed screwdriver, remove snap ring from input
clutch drum.
d. Remove drive plates, driven plates and retaining plate from input
clutch drum.
INSPECTION
Front Carrier Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the snap ring.
Input Clutch Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drum
Check for deformation, fatigue or damage or burns.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drive Plates
Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Retaining Plates and Driven Plates
Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Front Carrier
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front carrier assembly.
Rear Internal Gear
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the rear internal gear assembly.
SCIA2853E
SCIA2864E

Page 389 of 4449

AT-312
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
ASSEMBLY
1. Install input clutch.
a. Install drive plates, driven plates and retaining plate in input
clutch drum.
CAUTION:
Take care with order of plates.
b. Using a flat-bladed screwdriver, install snap ring in input clutch
drum.
c. Install needle bearing in input clutch assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
d. Install O-ring and seal rings in input clutch assembly.
CAUTION:
Do not reuse O-ring and seal rings.
Apply ATF to O-ring.
Apply petroleum jelly to seal rings.
2. Install front carrier assembly.
a. Install snap ring to front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
SCIA2864E
SCIA2853E
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Page 390 of 4449

REPAIR FOR COMPONENT PARTS
AT-313
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Revision: 2004 November 2004 FX35/FX45
b. Install bearing race in front carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
c. Install front carrier assembly to input clutch assembly.
3. Compress snap ring using 2 flat-bladed screwdrivers.
4. Install front carrier assembly and input clutch assembly to rear
internal gear.
SCIA2847E
SCIA5339E

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