engine spec INFINITI FX35 2004 Service Manual

EC-1148
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2004 November 2004 FX35/FX45
4. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. Refer to CO-36, "
LEAK
CHECK" .

Hose

Radiator

Water pump
5. CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 6.
NG >> Replace radiator cap.
6. CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
3. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature.
For details, refer to CO-51, "
THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG
OK >> GO TO 7.
NG >> Replace thermostat
7. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-846, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace engine coolant temperature sensor.Testing pressure: 157 kPa (1.6 kg/cm
2 , 23 psi)
PBIC1528E
Radiator cap
relief pressure:59 - 98 kPa (0.6 - 1.0 kg/cm2 , 9 - 14
psi)
SLC755A
Valve opening
temperature:82°C (180°F) [standard]
Valve lift: More than 10.0 mm/95°C
(0.394 in/203°F)
SLC343

DTC P1217 ENGINE OVER TEMPERATURE
EC-1149
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Revision: 2004 November 2004 FX35/FX45
8. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-1150, "
Main 12 Causes of Overheating" .
>>INSPECTION END
PROCEDURE A
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E6.
3. Check voltage between IPDM E/R terminal 16 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following.

40A fusible link

Harness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
3. CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN OR SHORT
1. Disconnect IPDM E/R harness connector E5.
2. Disconnect cooling fan motor harness connector.
3. Check harness continuity between cooling fan motor terminal 1
and IPDM E/R terminal 11, cooling fan motor terminal 2 and
IPDM E/R terminal 8.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors. Voltage: Battery voltage
PBIB0966E
Continuity should exist.
PBIB1493E

EC-1150
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2004 November 2004 FX35/FX45
4. CHECK COOLING FAN MOTOR GROUND CIRCUIT FOR OPEN OR SHORT
1. Check harness continuity between the following;
cooling fan motor terminal 3 and ground,
cooling fan motor terminal 4 and ground.
Refer to wiring diagram.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.
5. CHECK COOLING FAN MOTOR
Refer to EC-1151, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace cooling fan motor.
6. CHECK INTERMITTENT INCIDENT
Perform EC-784, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 12 Causes of OverheatingABS00CAW
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixtureMA-13
3
Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckCO-36
4
Radiator cap
Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit)CO-41
ON*25
Coolant leaks
Visual No leaksCO-36
ON*26
Thermostat
Touch the upper and
lower radiator hosesBoth hoses should be hotCO-51
ON*17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-1142
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39
Coolant temperature
gauge
Visual Gauge less than 3/4
when driving—

Coolant overflow to
reservoir tank
Visual No overflow during driving
and idlingCO-36
OFF*410
Coolant return from
reservoir tank to radia-
tor
Visual Should be initial level in
reservoir tankCO-36

DTC P1217 ENGINE OVER TEMPERATURE
EC-1151
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Revision: 2004 November 2004 FX35/FX45
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-32, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionABS00CAX
COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
OFF 11
Cylinder head
Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-224
12
Cylinder block and pis-
tons
Visual No scuffing on cylinder
walls or pistonEM-240
Engine Step Inspection item Equipment Standard Reference page
SpeedTe r m i n a l s
(+) (−)
Cooling fan motor High 1, 2 3, 4
SEF321T

EC-1160
[VK45DE]
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Revision: 2004 November 2004 FX35/FX45
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
PFP:14920
DescriptionABS00CBC
SYSTEM DESCRIPTION
*1:ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor ModeABS00CBD
Specification data are reference values.
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed *
1
EVAP canister
purge flow controlEVAP canister purge vol-
ume control solenoid valve Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*
1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Heated oxygen sensor 1Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor*
2Vehicle speed
SEF337U
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V

Engine: After warming up

Air conditioner switch: OFF

Shift lever: N

No loadIdle 0%
2,000 rpm —

DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-1161
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Revision: 2004 November 2004 FX35/FX45
On Board Diagnosis LogicABS00CBE
DTC Confirmation ProcedureABS00CBF
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
5. Touch “START”.
6. Start engine and let it idle until “TESTING” on CONSULT-II changes to “COMPLETED”. (It will take
approximately 10 seconds.)
If “TESTING” is not displayed after 5 minutes, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
11 6 4 , "Diagnostic Procedure" .
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 20 seconds.
4. Select MODE 7 with GST.
5. If 1st trip DTC is detected, go to EC-1164, "
Diagnostic Procedure" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1444
1444EVAP canister purge
volume control solenoid
valveThe canister purge flow is detected during the
specified driving conditions, even when EVAP
canister purge volume control solenoid valve is
completely closed.

EVAP control system pressure sensor

EVAP canister purge volume control
solenoid valve
(The valve is stuck open.)

EVAP canister vent control valve

EVAP canister

Hoses
(Hoses are connected incorrectly or
clogged.)
PBIB0839E

DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-1163
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Revision: 2004 November 2004 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
45 WEVAP canister purge vol-
ume control solenoid valve[Engine is running]

Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]

Engine speed is about 2,000 rpm (More
than 100 seconds after starting engine)11 - 1 4 V
111 W / BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]

For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]

More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120R
RPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
PBIB0050E
PBIB0051E

DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-1165
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Revision: 2004 November 2004 FX35/FX45
4. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water.
OK or NG
OK >> GO TO 5.
NG >> Replace EVAP control system pressure sensor.
5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-1013, "
Component Inspection" .
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Replace EVAP control system pressure sensor.
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Turn ignition switch OFF.
2. Reconnect harness connectors disconnected.
3. Start engine.
4. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-1167, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve.
8. CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 9.
NG >> Clean the rubber tube using an air blower.
9. CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-1002, "
Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP canister vent control valve.Water should not exist.
PBIB0147E

DTC P1564 ICC STEERING SWITCH
EC-1177
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Revision: 2004 November 2004 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureABS00CBW
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-791, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
82 B/WSensor ground
(APP sensor 1 / ICC
steering switch)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
99 G/Y ICC steering switch[Ignition switch: ON]

ICC steering switch: OFFApproximately 4.3V
[Ignition switch: ON]

ON/OFF (MAIN) switch: PressedApproximately 0V
[Ignition switch: ON]

CANCEL switch: PressedApproximately 1.3V
[Ignition switch: ON]

DISTANCE switch: PressedApproximately 2.2V
[Ignition switch: ON]

COAST/SET switch: PressedApproximately 3V
[Ignition switch: ON]

ACCEL/RESUME switch: PressedApproximately 3.7V
PBIB2195E

EC-1184
[VK45DE]
DTC P1564 ASCD STEERING SWITCH
Revision: 2004 November 2004 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureABS00CC3
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-791, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
82 B/WSensor ground
(APP sensor 1 / ASCD
steering switch)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
99 G/Y ASCD steering switch[Ignition switch: ON]

ASCD steering switch: OFFApproximately 4V
[Ignition switch “ON”]

ON/OFF (MAIN) switch: PressedApproximately 0V
[Ignition switch: ON]

CANCEL switch: PressedApproximately 1V
[Ignition switch: ON]

COAST/SET switch: PressedApproximately 2V
[Ignition switch: ON]

ACCEL/RESUME switch: PressedApproximately 3V
PBIB2195E