Abs INFINITI FX35 2004 Service Manual

ACC-2
PRECAUTIONS
Revision: 2004 November 2004 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
ABS00A37
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

ACCELERATOR CONTROL SYSTEM
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Revision: 2004 November 2004 FX35/FX45
ACCELERATOR CONTROL SYSTEMPFP:18005
Removal and InstallationABS005ZA
REMOVAL
1. Disconnect accelerator pedal position sensor harness connector.
2. Loosen nuts, and remove accelerator pedal assembly.
CAUTION:

Do not disassemble accelerator pedal assembly. Do not remove accelerator pedal position sen-
sor from the accelerator pedal assembly.

Avoid impact from dropping etc. during handling.

Be careful to keep the accelerator pedal assembly away from water.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check that the accelerator pedal moves smoothly within the whole operation range.

Make sure that accelerator pedal securely returns to the original position.

For the electrical inspection of accelerator pedal position sensor, refer to EC-555, "DTC P2122, P2123
APP SENSOR" (VQ35DE), EC-562, "DTC P2127, P2128 APP SENSOR" (VQ35DE) and EC-576, "DTC
P2138 APP SENSOR" (VQ35DE) or EC-1225, "DTC P2122, P2123 APP SENSOR" (VK45DE), EC-
1232, "DTC P2127, P2128 APP SENSOR" (VK45DE) and EC-1246, "DTC P2138 APP SENSOR"
(VK45DE).
CAUTION:
When harness connector of accelerator pedal position sensor is disconnected, perform “Acceler-
ator Pedal Released Position Learning”. Refer to EC-49, "
Accelerator Pedal Released Position
Learning" (VQ35DE) or EC-698, "Accelerator Pedal Released Position Learning" (VK45DE).
1. Accelerator pedal assembly
SBIA0332E

ACS-1
AUTO CRUISE CONTROL SYSTEM
K ELECTRICAL
CONTENTS
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SECTION ACS
A
B
ACS
Revision: 2004 November 2004 FX35/FX45
AUTO CRUISE CONTROL SYSTEM
ASCD
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ..... 3
Description ............................................................... 3
ICC
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for ICC System Service ........................ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Special Service Tool ................................................. 5
DESCRIPTION ............................................................ 6
Outline ...................................................................... 6
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 6
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ................................................. 6
BRAKE ASSIST (WITH PREVIEW FUNCTION) ..... 6
System Diagram ....................................................... 6
Components Description .......................................... 7
CAN Communication ................................................ 7
CAN COMMUNICATION UNIT ............................. 7
Switch Operation ...................................................... 7
ICC System Display ................................................. 8
ACTION TEST ............................................................ 9
ICC System Running Test ........................................ 9
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 9
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 10
LASER BEAM AIMING ADJUSTMENT ................... 12
Outline .................................................................... 12
Preparation ............................................................. 12
Outline of Adjustment Procedure ........................... 12
Setting the ICC Target Board ................................. 12
ADJUSTING HEIGHT OF THE TARGET ............ 12
ADJUSTING THE RIGHT-LEFT POSITION OF THE TARGET ...................................................... 13
SETTING THE TARGET ..................................... 13
Aiming Adjustment .................................................. 14
CHECK AFTER THE ADJUSTMENT .................. 17
ELECTRICAL UNITS LOCATION ............................ 18
Component Parts and Harness Connector Location ... 18
WIRING DIAGRAM ................................................... 19
Schematic ............................................................... 19
Wiring Diagram — ICC — ...................................... 20
TERMINALS AND REFERENCE VALUE ................. 27
Terminals and Reference Value for ICC Unit .......... 27
Terminals and Reference Value for ICC Sensor ..... 28
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 29
Work Flow ............................................................... 29
CONSULT-II Function ............................................. 30
DESCRIPTION .................................................... 30
CONSULT-II INSPECTION PROCEDURE .......... 30
WORK SUPPORT ............................................... 31
SELF-DIAGNOSTIC RESULTS ........................... 31
DATA MONITOR ................................................. 32
ACTIVE TEST ..................................................... 33
Self-Diagnostic Function ......................................... 35
WITH CONSULT-II .............................................. 35
WITHOUT CONSULT-II ....................................... 36
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY
WILL NOT RUN. .................................................. 37
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 40
Diagnostic Trouble Code (DTC) Chart ................... 40
DTC 11 CONTROL UNIT ....................................... 41
DTC 20 CAN COMM CIRCUIT ............................... 41
DTC 31 POWER SUPPLY CIR, DTC 34 POWER
SUPPLY CIR 2 ....................................................... 42
DTC 41 VHCL SPEED SE CIRC ............................ 42
DTC 43 ABS/TCS/VDC CIRC ................................ 43
DTC 45 BRAKE SW/STOP L SW ........................... 43
DTC 46 OPERATION SW CIRC ............................. 45
DTC 61 PRESS SEN CIRCUIT .............................. 46
DTC 62 BOOSTER SOL/V CIRCUIT ..................... 47

DESCRIPTION
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Revision: 2004 November 2004 FX35/FX45
Components DescriptionAKS006YD
CAN CommunicationAKS00815
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-6, "CAN Communication Unit" .
Switch OperationAKS006YF
The system is operated by a master ON/OFF switch and four control switches, all mounted on the steering
wheel.
ComponentVe h i -
cle-to-
vehi-
cle dis-
tance
con-
trol
modeCon-
ven-
tional
(fixed
speed)
cruise
con-
trol
modeBrake
assist
(with
pre-
view
brake)Description
ICC unit×××Operates throttle control actuator and brake booster based on that sensor
signals and CAN communication data, then controls vehicle distance.
ICC sensor××Irradiate laser beam, and receives reflected laser beam to measure dis-
tance from preceding vehicle.
ECM××Transmits throttle position signal and ICC steering switch signal to ICC unit.
ABS actuator and electric
unit (control unit)×××Transmits wheel speed signal to ICC unit.
Brake pressure sensor××Detects fluid pressure in master cylinder.
Brake booster××Adjusts brake fluid pressure, based on command from ICC unit.
BCM×Transmit front wiper request signal to ICC unit.
TCM××Transmits gear position signal and output shaft revolution signal to ICC
unit.
SKIA5973E

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
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Revision: 2004 November 2004 FX35/FX45
6. Touch any of “WORK SUPPORT”, “SELF-DIAG RESULTS”,
“DATA MONITOR”, “CAN DIAG SUPPORT MNTR”, “ACTIVE
TEST” and “ECU PART NUMBER” on selection screen.
WORK SUPPORT
Work Item
Cause of Auto-Cancel
1. Touch “WORK SUPPORT” on the selection screen, refer to
ACS-30, "
CONSULT-II INSPECTION PROCEDURE" .
2. Touch “CAUSE OF AUTO-CANCEL” on the selection screen.
3. Cause of automatic cancellation screen will be shown.
CAUTION:
Last five cancel (system cancel) causes are displayed.
Display Item List
Laser Beam Adjust
For details, refer to ACS-12, "LASER BEAM AIMING ADJUSTMENT" .
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-40, "Diagnostic Trouble Code (DTC) Chart" .
PKIA8867E
Operation Function
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
SKIA6191E
Cause of cancellation Description
OPERATING WIPER Windshield wipers were operated at HI or LO speed operation.
OPERATING ABS ABS function was operated.
OPERATING TCS TCS function was operated.
OPERATING VDC VDC function was operated.
OPE SW VOLT CIRC Outside the standard control switch input voltage was detected.
LASER SUN BEAM Intense light such as sunlight entered ICC sensor light sensing part.
LASER TEMP Temperature around ICC sensor became low.
OP SW DOUBLE TOUCH ICC steering switches were pressed at the same time.
VDC/TCS OFF SW VDC OFF switch was pressed.
WHEEL SPD UNMATCH Wheel speed became different from AT vehicle speed.
TIRE SLIP Wheel slipped.
PKB SW ON Parking brake is applied.
IGN LOW VOLT Power supply voltage became low.
NO RECORD —

ACS-40
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartAKS006YW
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Ve h ic le -
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
11 CONTROL UNIT××××

ICC unit internal malfunctionACS-41
20 CAN COMM CIRCUIT××××
ICC unit detected CAN communi-
cation malfunction.ACS-41
31 POWER SUPPLY CIR××××
ICC unit power supply voltage is
excessively low. (less than 8V)ACS-42
34 POWER SUPPLY CIR2××××
ICC unit power supply voltage is
excessively high.ACS-42
41 VHCL SPEED SE CIRC××××

Wheel sensor malfunction.

ABS actuator and electric unit
(control unit) malfunction

AT vehicle speed sensor mal-
function

TCM malfunctionACS-42
43 ABS/TCS/VDC CIRC××××
VDC/TCS/ABS system malfunc-
tionACS-43
45 BRAKE SW/ STOP L SW××××

Brake and stop lamp switch har-
ness is open or shorted.

Brake and stop lamp switch is
ON or stuck to OFF.

Brake and stop lamp switch is
stuck to ON.ACS-43
46 OPERATION SW CIRC×××

ICC steering switch harness or
spiral cable is open or shorted.

ICC steering switch malfunctionACS-45
61 PRESS SEN CIRCUIT×× ×

Brake pressure sensor harness is
open or shorted.

Brake pressure sensor malfunc-
tion

Brake pressure sensor input cir-
cuit malfunctionACS-46
62 BOOSTER SOL/V CIRCUIT×× ×

Solenoid harness is open or
shorted.

Solenoid is open.

Solenoid drive circuit malfunctionACS-47
63 RELEASE SW CIRCUIT××××

Release switch harness is open
or shorted.

Release switch malfunction

Release switch input circuit mal-
functionACS-48
65 PRESSURE CONTROL×× ×
Booster malfunctionACS-49
74 LASER BEAM OFF CNTR×× ×
Laser beam of ICC sensor is off
the aiming point.ACS-49

ACS-42
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
DTC 31 POWER SUPPLY CIR, DTC 34 POWER SUPPLY CIR 2AKS006YZ
1. CHECK CONNECTOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector, and connect it securely again. Then erase DTC. After that perform self-
diagnosis of ICC system again.
OK or NG
OK >> GO TO 2.
NG >>

Poor connector connection.

Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair applicable part.) After repair, erase DTC, and per-
form ICC running test. Then perform self-diagnosis of ICC system again.
2. CHECK POWER SUPPLY CIRCUIT FOR ICC UNIT
1. Turn ignition switch ON.
2. Check voltage between ICC unit harness connector M89 termi-
nal 33 (G/R), 42 (G/R) and ground.
OK or NG
OK >> GO TO 3.
NG >>

Repair ICC unit power supply harness.

After repair, erase DTC and perform ICC system run-
ning test. Then, perform self-diagnosis of ICC system
again.
3. CHECK GROUND CIRCUIT FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector.
3. Check continuity between ICC unit harness connector M88 ter-
minal 19 (B), 20 (B), M89 terminal 46 (B) and ground.
OK or NG
OK >> After replacing ICC unit, erase DTC, and perform ICC
system running test. Then perform self-diagnosis of ICC
system again.
NG >>

Repair ICC unit ground harness.

After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
DTC 41 VHCL SPEED SE CIRCAKS006Z0
1. PERFORM ICC UNIT SELF-DIAGNOSIS
1. Perform self-diagnosis. Is “DTC 43 ABS/TCS/VDC CIRC” or “DTC 20 CAN COMM CIRCUIT” indicated in
self-diagnosis item display?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> GO TO 2Battery voltage should exist.
SKIA1173E
Continuity should exist.
SKIA6650E

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-43
[ICC]
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2. CHECK AT VEHICLE SPEED SENSOR
With CONSULT-II

With data monitor, check “VHCL SPD AT”operate normally. Refer to ACS-32, "DATA MONITOR" .
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
NG >>

Check TCM.

After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
DTC 43 ABS/TCS/VDC CIRCAKS006Z2
1. DIAGNOSIS CHECK 1
With CONSULT-II

Perform self-diagnosis. Is “CAN COMM CIRCUIT” indicated?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> GO TO 2.
2. DIAGNOSIS CHECK 2
With CONSULT-II

Perform self-diagnosis of ABS actuator and electric unit (control unit). Is malfunction indicated?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
DTC 45 BRAKE SW/STOP L SWAKS006Z3
1. CHECK CONNECTOR FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector, and connect it securely again. Then erase DTC. After that, perform self-
diagnosis of ICC system again.
OK or NG
OK >>
Poor connector connection.

Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair applicable part.) After repair, erase DTC, and per-
form ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2. CHECK STOP LAMP SWITCH AND ICC BRAKE SWITCH
With CONSULT-II

With data monitor, check if “STOP LAMP SW” and “BRAKE SW” are operated normally. Refer to ACS-32,
"DATA MONITOR" .
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
NG >>

BRAKE SW: GO TO 3.

STOP LAMP SW: GO TO 5.

ACS-56
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
4. CHECK SHIFT POSITION SIGNAL
With CONSULT-II

With TCM diagnosis, check that shift operates normally. Refer to AT- 11 2 , "DTC P0705 PARK/NEUTRAL
POSITION SWITCH" .
OK or NG
OK >>
Check harness between park/neutral position switch and smart entrance control unit.

After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
NG >>

Perform TCM diagnosis.

After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
DTC 97 AT CIRCUITAKS007IC
1. CHECK AT CIRCUIT
With CONSULT-II

With TCM diagnosis, check that shift operates normally. Refer to AT- 11 2 , "DTC P0705 PARK/NEUTRAL
POSITION SWITCH" .
OK or NG
OK >> Replace ICC unit. erase DTC and perform self-diagnosis of ICC system again.
NG >>

Perform TCM diagnosis.

After repair, erase DTC and perform self-diagnosis of ICC system again.
DTC 98 GEAR POSITIONAKS007ID
1. DIAGNOSTIC CHECK
With CONSULT-II

Is “DTC 43 ABS/TCS/VDC CIRC” or “DTC 41 VHCL SPEED SE CIRC” indicated in self-diagnosis display
item?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2. CHECK VEHICLE SPEED SIGNAL
With CONSULT-II

With data monitor, check that “VHCL SPEED SE” is normal.
OK or NG
OK >> GO TO 3.
NG >> Replace ICC unit. Erase DTC and perform self-diagnosis of ICC system again.
3. CHECK SHIFT GEAR POSITION

Check that gear positions are correct in A/T.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

A/T CONTROL SYSTEM
AT-35
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Revision: 2004 November 2004 FX35/FX45
Lock-up Applied

In the lock-up applied state, the torque converter clutch control valve is set into the locked state by the
torque converter clutch solenoid and lock-up apply pressure is generated.
In this way, the torque converter clutch piston is pressed and coupled.
SMOOTH LOCK-UP CONTROL
When shifting from the lock-up released state to the lock-up applied state, the current output to the torque con-
verter clutch solenoid is controlled with the TCM. In this way, when shifting to the lock-up applied state, the
torque converter clutch is temporarily set to the half-clutched state to reduce the shock.
Half-clutched State

The current output from the TCM to the torque converter clutch solenoid is varied to gradually increase
the torque converter clutch solenoid pressure.
In this way, the lock-up apply pressure gradually rises and while the torque converter clutch piston is put
into half-clutched status, the torque converter clutch piston operating pressure is increased and the cou-
pling is completed smoothly.
Slip Lock-up Control

In the slip region, the torque converter clutch solenoid current is controlled with the TCM to put it into the
half-clutched state. This absorbs the engine torque fluctuation and lock-up operates from low speed.
This raises the fuel efficiency for 4th and 5th gears at both low speed and when the accelerator is
depressed slightly throttle opening.