atc INFINITI FX35 2005 Service Manual

INSTRUMENT PANEL ASSEMBLY IP-15
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(T) Cluster Lid C
1. Insert a remover into gap between instrument panel and pad,
pull back to your side, and disconnect metal clips below.
2. Disconnect harness connectors, and remove cluster lid C.
CAUTION:
Cover surroundings with cloth to avoid scratches or damages.
(U) Display Unit and Audio Unit
1. Remove screws with power tool.
2. Disconnect harness connector, and remove display unit and audio unit.
CAUTION:
Unit is heavy, so be careful not to pinch your fingers when
working.
(V) Front Defroster Grille (RH/LH)
Insert a remover into gaps between front defroster grille (RH/LH) and
instrument panel and pad, lift front defroster grille up, and remove
front defroster grille (RH/LH).
(W) Combination Meter Bracket
1. Remove bolts.
2. The installation bolts of the harness clip and steering column assembly is removed, steering column assembly is pulled back-
ward, and set combination meter bracket free from the instru-
ment panel and pad. Refer to PS-12, "
STEERING COLUMN" .
PIIA4994E
PIIB1335E
PIIA5009E
PIIA5010E

MA-2Revision: 2005 July 2005 FX
ROTOR .............................................................
... 36
CALIPER .......................................................... ... 36
PAD .................................................................. ... 36
Checking Steering Gear and Linkage .................. ... 36
STEERING GEAR ............................................ ... 36
STEERING LINKAGE ....................................... ... 36
Checking Power Steering Fluid and Lines ........... ... 37
Axle and Suspension Parts .................................. ... 37
Drive Shaft ........................................................... ... 38
Lubricating Locks, Hinges and Hood Latch ......... ... 38
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters ....................................................... ... 39
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 40
Standard and Limit ............................................... ... 40
BELT DEFLECTION AND TENSION (VQ35DE) ... 40
BELT DEFLECTION AND TENSION (VK45DE) ... 40
ENGINE COOLANT CAPACITY (APPROXI- MATE) (VQ35DE) .............................................
... 40
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VK45DE) .............................................. ... 40
RADIATOR ........................................................ ... 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ35DE) ......................................................... ... 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VK45DE) .......................................................... ... 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VQ35DE) ......................................................... ... 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VK45DE) .......................................................... ... 41
WHEEL BALANCE ........................................... ... 41

GENERAL MAINTENANCE MA-5
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OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc. Item
Reference page
Tires Check the pressure with a gauge, including the spare, at least once a month
and always prior to a long distance trips. Adjust to the specified pressure if
necessary. Check carefully for damage, cuts or excessive wear. —
Wheel nuts When checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary. —
Windshield Clean the windshield on a regular basis. Check the windshield at least every
six months for cracks or other damage. Repair as necessary. —
Tire rotation Tires should be rotated every 12,000 km (7,500 miles). MA-35
Wheel alignment and
balance If the vehicle pulls to either side while driving on a straight and level road, or if
you detect uneven or abnormal tire wear, there may be a need for wheel align-
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
balancing may be needed. MA-33
,
FSU-6
Windshield wiper
blades Check for cracks or wear if they do not wipe properly. —
Doors and engine
hood Check that all doors and the engine hood operate smoothly as well as the
trunk lid and back hatch. Also make sure that all latches lock securely. Lubri-
cate if necessary. Make sure that the secondary latch keeps the hood from
opening when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently. MA-38
Lamps
Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head-
lamp aim. Clean the headlamps on a regular basis. —
Item
Reference page
Warning lamps and
chimes Make sure that all warning lamps and chimes are operating properly. —
Windshield wiper and
washer Check that the wipers and washer operate properly and that the wipers do not
streak. —
Windshield defroster Check that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioner. —
Steering wheel Check that it has the specified play. Be sure to check for changes in the steer-
ing condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in) —
Seats Check seat position controls such as seat adjusters, seatback recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restrains move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seatbacks. —
Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly, and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage. MA-39
Accelerator pedal
Check the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal. —
Brakes Check that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
booster Check the pedal for smooth operation and make sure it has the proper dis-
tance under it when depressed fully. Check the brake booster function. Be
sure to keep the floor mats away from the pedal. BR-6
,
BR-15

MA-10
PERIODIC MAINTENANCE
Revision: 2005 July 2005 FX
NOTE:
(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) fl uid (A/T, trans-
fer)/oil at every 30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine Nissan Matic J
ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmis-
sion, which is not covered by the INFINITI new vehicle limited warranty.
(2) Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section.
Schedule 2ALS000G7
EMISSION COMTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts i f found
damaged or if the auto belt tensioner reading (only for VK45DE engine) reaches the maximum limit.
(2) Maintenance-free item. For service procedures, refer to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance. Automatic transmission &
transfer fluid & differential
gear oil NOTE (1) I I
MA-29
,
MA-31
,
MA-32
Steering gear, linkage &
transfer gear, axle & sus-
pension parts I III
MA-36
, MA-37
Tire rotation NOTE (2) MA-4,
MA-35
Drive shaft boots and pro-
peller shaft (AWD models) I III MA-38,
MA-32
Exhaust system I III MA-29
In-cabin microfilter
RR ATC-125
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles,
kilometers or months,
whichever comes first. Miles x 1,000
(km x 1,000) Months 33.75
(54) 27 37.5
(60) 30 41.25
(66) 33 45
(72) 36 48.75
(78) 39 52.5
(84) 42 56.25
(90) 45 60
(96) 48
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference Sec-
tion - Page or - Content Title
Perform at number of miles,
kilometers or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 7.5
(12) 6 15
(24) 12 22.5
(36) 18 30
(48) 24 37.5
(60) 30 45
(72) 36 52.5
(84) 42 60
(96) 48
Drive belts NOTE (1) I* MA-14
, MA-22
Air cleaner filter [R] [R] MA-18, MA-25
EVAP vapor lines I* I* MA-21, MA-28
Fuel lines I* I* MA-17, MA-25
Fuel filter NOTE (2) -
Engine coolant NOTE (3) R* MA-15
, MA-22
Engine oil R R R R R R R R MA-18, MA-25
Engine oil filter [Use part No.
15208 31U00 (for VK45DE),
15208 65F00 (for VQ35DE) or
equivalent.] RRRR R RRR
MA-19
, MA-26
Spark plugs (PLATINUM-
TIPPED type) Replace every 105,000 miles (169,000 km).
MA-20, MA-27
Intake & exhaust valve clear-
ance* NOTE (4) EM-93, "
Va l v e
Clearance",
EM-
219, "Va l v e
Clearance"

MA-16
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision: 2005 July 2005 FX
3. Remove reservoir tank as necessary, drain engine coolant and clean reservoir tank before installing.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated, flush the engine cooling system. Refer to CO-13, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-128,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.
4. Fill radiator, and reservoir tank if removed, to specified level.

Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2-1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.

Use Genuine Nissan Long Life Antifreeze/Coolant or
equivalent mixed with water (distilled or demineralized).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

When engine coolant overflows air relief hole on heater hose,
install air relief plug with new O-ring.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop the engine and cool down to less than approximately 50 °C (122 °F).
Radiator drain plug:
: 1.18 N·m (0.12 kg-m, 10 in-lb)
SBIA0445E
Engine coolant capacity
(With reservoir tank at “MAX” level)
: Approximately 8.6 (9-1/8 US qt, 7-5/8 lmp qt)
SMA182B
Reservoir tank engine coolant capacity
(At “MAX” level)
: 0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug: : 1.19 N·m (0.12 kg-m, 11 in-lb)
SMA412B

MA-24
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2005 July 2005 FX

Use Genuine Nissan long Life Antifreeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

When engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50 °C (122 °F).

Cool down using a fan to reduce the time.

If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-249,
"ASSEMBLY" .
Engine coolant capacity
(With reservoir tank at “MAX” level):
Approx. 10.0 (10-5/8 US qt, 8-3/4 Imp qt)
Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)

CHASSIS AND BODY MAINTENANCE MA-33
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Changing Differential Gear OilALS000FN
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Balancing Wheels (Bonding Weight Type)ALS000FO
REMOVAL
1. Remove inner and outer balance weights from the road wheel. CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel. CAUTION:

Be careful not to scratch the road wheel during removal.

After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT

If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbal- ance value by 5/3 to determine balance weight that should be used. Select the outer balance weight with
a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.
CAUTION:

Do not install the inner balance weight before installing the outer balance weight. Oil grade and Viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS
AND LUBRICANTS" .
Capacity:
Front final drive (F160A)
0.65 (1 - 3/8 US pt, 1 - 1/8 lmp pt)
Rear final drive (R200)
1.4 (3 US pt, 2 - 1/2 lmp pt)
Filler plug: Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Drain plug: Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
SDIA1151E

MA-38
CHASSIS AND BODY MAINTENANCE
Revision: 2005 July 2005 FX
Drive ShaftALS000FX
Check boot and drive shaft for cracks, wear, damage and grease
leakage.
Lubricating Locks, Hinges and Hood LatchALS000FY
SFA108A
PIIA7009E

PB-2
PARKING BRAKE SYSTEM
Revision: 2005 July 2005 FX
PARKING BRAKE SYSTEMPFP:36010
On-Vehicle ServiceAFS001TJ
PEDAL STROKE

When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is
within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
INSPECT COMPONENTS

Make sure the components are attached properly (check for looseness, backlash, etc.).

Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.

Check cable for wear and damage, and replace if necessary.

Check parking brake warning lamp switch for malfunction, and replace if necessary.
ADJUSTMENT

To perform adjustment operations, remove tire from the vehicle with power tool.
1. Insert a deep socket wrench to rotate adjusting nut and loosen cable sufficiently. Then, return pedal.
2. Using wheel nuts, fix disc to hub and prevent it from tilting.
3. Remove adjusting hole plug installed on disc. Using a flat- bladed screwdriver, turn adjuster in direction A as shown in the
figure until disc rotor is locked. After locking, turn adjuster in the
opposite direction by 5 or 6 notches.
4. Rotate disc rotor to make sure there is no drag. Install adjusting hole plug.
5. Adjust cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg, 11 0 l b ) .
b. Rotate adjusting nut with deep socket to adjust pedal stroke. CAUTION:
Do not reuse adjusting nut after removing it.
c. When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
d. With pedal completely returned, make sure there is no drag on rear brake. Pedal stroke : 4
− 5 notches
SFIA1139E
Pedal stroke : 4 − 5 notches
PFIA0295E

HARNESS PG-67
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Wiring Diagram Codes (Cell Codes) AKS007X0
Use the chart below to find out what each wiring diagram code stands for.
Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring
diagram.
Code Section Wiring Diagram Name
A/C ATC Air Conditioner
APPS1 EC Accelerator Pedal Position Sensor
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC Automatic Speed Control Device (ASCD) Brake Switch
ASC/SW EC Automatic Speed Control Device (ASCD) Steering Switch
ASCBOF EC Automatic Speed Control Device (ASCD) Brake Switch
ASCIND EC Automatic Speed Control Device (ASCD) Indicator
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
AUT/DP SE Automatic Drive Positioner
AUTO/L LT Automatic Light System
AWD TF AWD Control System
B/CLOS BL Back Door Closure System
BACK/L LT Back-Up Lamp
BRK/SW EC Brake Switch
CAN AT CAN Communication Line
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
CIGAR WW Cigarette Lighter
CLOCK DI Clock
COMBSW LT Combination Switch
COMM AV Audio Visual Communication Line
COMPAS DI Compass
COOL/F EC Cooling Fan Control
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - With Daytime Light System
ECM/PW EC ECM Power Supply for Back-Up
ECTS EC Engine Coolant Temperature Sensor
ETC1 EC Electric Throttle Control Function
ETC2 EC Electric Throttle Control Motor Relay
ETC3 EC Electric Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FTS AT A/T Fluid Temperature Sensor Circuit
FTTS EC Fuel Tank Temperature Sensor
FUELB1 EC Fuel Injection System Function (Bank 1)
FUELB2 EC Fuel Injection System Function (Bank 2)