air INFINITI FX35 2005 Owner's Guide
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ACS-64
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2005 July 2005 FX
DTC 109 LASER HIGH TEMPAKS00C98
1. CHECK SYMPTOM
Check if cooling system malfunctions.
Does it malfunction?
YES >> 1. Repair cooling system.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NO >> 1. Replace ICC sensor, and adjust laser beam aiming. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
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ACS-66
[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2005 July 2005 FX
Symptom 1: MAIN Switch Does Not Turn ON*1 , MAIN Switch Does Not Turn
OFF
*2AKS00C99
NOTE:
*1: The ICC system display in the combination meter does not illuminate.
*2: The ICC system display in the combination meter remains powered.
1. CHECK MAIN SWITCH
With CONSULT-II
With “DATA MONITOR”, check that MAIN switch operates normally.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK CONNECTOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector.
3. Check connector housing for disconnected, loose, bent, and collapsed terminals.
OK or NG
OK >> GO TO 3.
NG >> Poor connector connection
1. Repair ICC unit connector.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
3. CHECK ICC UNIT SELF-DIAGNOSIS
With CONSULT-II
1. Perform self-diagnosis with CONSULT-II.
2. Check if “DTC 20 CAN COMM CIRCUIT” is indicated.
Is it indicated?
YES >> Refer to ACS-43, "DTC 20 CAN COMM CIRCUIT" .
NO >> Refer to ACS-47, "
DTC 46 OPERATION SW CIRC" .
Symptom 2: ICC System Cannot Be Set (MAIN Switch Turns ON/OFF)AKS00C9A
The ICC cannot be set in the following cases.
When the vehicle speed is not in range of approx. 25 MPH (40 km/h) to 90 MPH (144 km/h).
When the A/T selector lever is in gears other than ‘D’.
While the brake is in operation.
1. CHECK CAUSE OF AUTOMATIC CANCELLATION
With CONSULT-II
With “CAUSE OF AUTO-CANCEL” in “WORK SUPPORT”, check if any cause of cancellation exists.
OK or NG
OK >> Cancel with appropriate cause, and go to specified diagnosis.
“OPE SW VOLT CIRC”: Refer to ACS-47, "DTC 46 OPERATION SW CIRC" .
“VHCL SPD UNMATCH”: Refer to ACS-44, "DTC 41 VHCL SPEED SE CIRC" .
“IGN LOW VOLT”: Refer to ACS-43, "DTC 31 POWER SUPPLY CIR, DTC 34 POWER SUP-
PLY CIR 2" .
NG >> GO TO 2.
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TROUBLE DIAGNOSIS FOR SYMPTOMS ACS-67
[ICC]
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2. CHECK ICC UNIT SELF-DIAGNOSIS
With CONSULT-II
Perform CONSULT-II self-diagnosis to check for malfunctioning items.
OK or NG
OK >> GO TO 3.
NG >> 1. Repair or replace applicable item.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
3. CHECK SWITCHES AND VEHICLE SPEED SIGNAL
With CONSULT-II
With “DATA MONITOR”, check that switches and vehicle speed signal operate normally. Refer to ACS-32,
"DATA MONITOR" .
VHCL SPEED SE
D RANGE SW
BRAKE SW
SET/COAST SW
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and Perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >>
VHCL SPEED SE. Refer to ACS-44, "DTC 41 VHCL SPEED SE CIRC" .
D RANGE SW. Refer to ACS-68, "Symptom 4: ICC System Is Not Cancelled When the Gear Is
in Other Than “D”" .
BRAKE SW. Refer to ACS-45, "DTC 45 BRAKE SW/STOP L SW" .
SET/COAST SW. Refer to ACS-47, "DTC 46 OPERATION SW CIRC" .
Symptom 3: ICC System Cannot Be Operated by CANCEL Switch, RESUME/
ACCELERATE Switch or DISTANCE Switch
AKS00C9B
RESUME does not function in the following cases.
When MAIN switch is turned off once.
When the vehicle speed is less than 25 MPH (40 km/h).
1. CHECK SWITCHES
With CONSULT-II
With “DATA MONITOR”, check that switches operate normally.
“RESUME/ACC SW”, “CANCEL SW”, “DISTANCE ADJ”. Refer to ACS-32, "
DATA MONITOR" .
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2. CHECK ICC UNIT SELF-DIAGNOSIS
With CONSULT-II
1. Perform self-diagnosis with CONSULT-II.
2. Check if “DTC 20 CAN COMM CIRCUIT” is indicated.
Is it indicated?
YES >> Refer to ACS-43, "DTC 20 CAN COMM CIRCUIT" .
NO >> Refer to ACS-47, "
DTC 46 OPERATION SW CIRC" .
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ACS-68
[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2005 July 2005 FX
Symptom 4: ICC System Is Not Cancelled When the Gear Is in Other Than “D”AKS00C9C
1. CHECK D RANGE SWITCH
With CONSULT-II
With “DATA MONITOR”, check that “D RANGE SW” operates normally. Refer to ACS-32, "
DATA MONITOR" .
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2. CHECK ICC UNIT SELF-DIAGNOSIS
With CONSULT-II
1. Perform self-diagnosis with CONSULT-II.
2. Check if “DTC 20 CAN COMM CIRCUIT” is indicated.
Is it indicated?
YES >> Refer to ACS-43, "DTC 20 CAN COMM CIRCUIT" .
NO >> GO TO 3.
3. CHECK D RANGE SWITCH
With TCM “DATA MONITOR”, check that “D” position switch operates normally.
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Repair or replace applicable item. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Symptom 5: Chime Does Not SoundAKS006ZS
The chime may not sound occasionally in the following cases even if the distance from the vehicle ahead is
short:
When the speed difference from that of the vehicle ahead is small (both vehicles driving at similar speed).
When the vehicle ahead drives at faster speed (the actual distance is increasing).
When depressing the accelerator.
Chime does not sound when the vehicle is not driving.
Chime does not sound when the system does not detect any vehicle ahead. (Diagnose the conditions
under which the system is detecting the vehicle ahead and when the system is malfunctioning. If there is
any malfunction in detecting the vehicle ahead, check the system following the ACS-69, "
Symptom 7: ICC
System Frequently Cannot Detect the Vehicle Ahead/ Detection Zone Is Short" .
1. CHECK ICC WARNING CHIME
With CONSULT-II
With “ACTIVE TEST”, check that ICC warning chime operates normally.
OK or NG
OK >> Determine preceding vehicle detection status when malfunction occurred. If chime should have sounded: after replacing ICC unit. Perform ICC system running test, and then perform self-diag-
nosis of ICC system again.
NG >> GO TO 2.
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TROUBLE DIAGNOSIS FOR SYMPTOMS ACS-69
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2. CHECK CAN COMMUNICATION
With CONSULT-II
1. Perform self-diagnosis with CONSULT-II.
2. Check if “DTC 20 CAN COMM CIRCUIT” is indicated.
Is it indicated?
YES >> Refer to ACS-43, "DTC 20 CAN COMM CIRCUIT" .
NO >> GO TO 3.
3. CHECK UNIFIED METER AND A/C AMP.
Perform self-diagnosis of unified meter and A/C amp. Refer to DI-31, "
CONSULT-II Function (METER A/C
AMP)" .
OK or NG
OK >> 1. Replace combination meter. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Repair or replace applicable item. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Symptom 6: Driving Force Is HuntingAKS00C9D
1. CHECK ECM SELF-DIAGNOSIS
Perform self-diagnosis of ECM.
OK or NG
OK >> Refer to ACS-69, "Symptom 7: ICC System Frequently Cannot Detect the Vehicle Ahead/ Detec-
tion Zone Is Short" .
NG >> 1. Repair or replace applicable parts.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Symptom 7: ICC System Frequently Cannot Detect the Vehicle Ahead/ Detection
Zone Is Short
AKS00C9E
The detection function may become unstable in the following cases.
When the reflector of the vehicle ahead is deficient/ not clean enough to reflect the radar.
When driving a road with extremely sharp corners.
When the radar cannot detect the reflector of the vehicle ahead as the vehicle ahead is passing a hill or
passing the peak.
1. VISUAL CHECK
Check ICC sensor body window for contamination and foreign materials.
OK or NG
OK >> If any contamination or foreign materials are found, remove them. Then perform ICC system run- ning test.
NG >> GO TO 2.
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AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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AUTOMATIC TRANSMISSION
INDEX FOR DTC ........................................................ 5
Alphabetical Index ............................................... ..... 5
DTC No. Index .................................................... ..... 6
PRECAUTIONS ..................................................... ..... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine ............................................... ..... 7
Precautions ......................................................... ..... 8
Service Notice or Precautions ............................. ..... 9
PREPARATION ...................................................... ... 10
Special Service Tools .......................................... ... 10
Commercial Service Tools ................................... .... 11
A/T FLUID .............................................................. ... 12
Changing A/T Fluid ............................................. ... 12
Checking A/T Fluid .............................................. ... 13
A/T Fluid Cooler Cleaning ................................... ... 15
A/T CONTROL SYSTEM ....................................... ... 18
Cross-Sectional View (2WD Models) .................. ... 18
Cross-Sectional View (AWD Models) .................. ... 19
Shift Mechanism .................................................. ... 20
TCM Function ...................................................... ... 31
CAN Communication ........................................... ... 32
Input/Output Signal of TCM ................................. ... 32
Line Pressure Control ......................................... ... 33
Shift Control ........................................................ ... 34
Lock-up Control ................................................... ... 35
Engine Brake Control .......................................... ... 36
Control Valve ....................................................... ... 37
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... ... 39
Introduction ......................................................... ... 39
OBD-II Function for A/T System .......................... ... 39
One or Two Trip Detection Logic of OBD-II ......... ... 39
OBD-II Diagnostic Trouble Code (DTC) .............. ... 39
Malfunction Indicator Lamp (MIL) ........................ ... 42
TROUBLE DIAGNOSIS ......................................... ... 43
DTC Inspection Priority Chart ............................. ... 43
Fail-safe .............................................................. ... 43
How to Perform Trouble Diagnosis for Quick and Accurate Repair ...................................................
... 45
A/T Electrical Parts Location ............................... ... 50
Circuit Diagram .................................................... ... 51
Inspections Before Trouble Diagnosis ................. ... 52
Check Before Engine Is Started .......................... ... 56
Check at Idle ........................................................ ... 57
Cruise Test - Part 1 .............................................. ... 58
Cruise Test - Part 2 .............................................. ... 60
Cruise Test - Part 3 .............................................. ... 61
Vehicle Speed at Which Gear Shifting Occurs .... ... 62
Vehicle Speed at Which Lock-up Occurs/Releases ... 63
Symptom Chart .................................................... ... 64
TCM Input/Output Signal Reference Values ........ ... 89
CONSULT-II Function (A/T) ................................. ... 90
Diagnostic Procedure without CONSULT-II ......... .103
DTC U1000 CAN COMMUNICATION LINE ........... .106
Description ........................................................... .106
On Board Diagnosis Logic ................................... .106
Possible Cause .................................................... .106
DTC Confirmation Procedure .............................. .106
Wiring Diagram — AT — CAN ............................. .107
Diagnostic Procedure .......................................... .108
DTC P0615 START SIGNAL CIRCUIT .................. .109
Description ........................................................... .109
CONSULT-II Reference Value ............................. .109
On Board Diagnosis Logic ................................... .109
Possible Cause .................................................... .109
DTC Confirmation Procedure .............................. .109
Wiring Diagram — AT — STSIG ......................... .110
Diagnostic Procedure .......................................... ..111
DTC P0700 TCM .................................................... .113
Description ........................................................... .113
On Board Diagnosis Logic ................................... .113
Possible Cause .................................................... .113
DTC Confirmation Procedure .............................. .113
Diagnostic Procedure .......................................... .113
DTC P0705 PARK/NEUTRAL POSITION SWITCH .114
Description ........................................................... .114
CONSULT-II Reference Value ............................. .114
On Board Diagnosis Logic ................................... .114
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AT-4Revision: 2005 July 2005 FX
In “N” Position, Vehicle Moves .............................
.196
Large Shock (“N” to “D” Position) ........................ .197
Vehicle Does Not Creep Backward in “R” Position .200
Vehicle Does Not Creep Forward in “D” Position . .203
Vehicle Cannot Be Started from D
1 ..................... .205
A/T Does Not Shift: D
1 → D2 ............................... .208
A/T Does Not Shift: D
2 → D3 ............................... .210
A/T Does Not Shift: D
3 → D4 ............................... .212
A/T Does Not Shift: D
4 → D5 ............................... .215
A/T Does Not Perform Lock-up ........................... .217
A/T Does Not Hold Lock-up Condition ................. .219
Lock-up Is Not Released ..................................... .221
Engine Speed Does Not Return to Idle ............... .221
Cannot Be Changed to Manual Mode ................. .223
A/T Does Not Shift: 5th Gear → 4th Gear ........... .223
A/T Does Not Shift: 4th Gear → 3rd Gear ........... .225
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... .227
A/T Does Not Shift: 2nd Gear → 1st Gear ........... .229
Vehicle Does Not Decelerate by Engine Brake ... .231
SHIFT CONTROL SYSTEM ................................... .233
Control Device Removal and Installation ............. .233
Control Rod Removal and Installation ................. .234
Adjustment of A/T Position .................................. .235
Checking of A/T Position ..................................... .235
A/T SHIFT LOCK SYSTEM .................................... .236
Description ........................................................... .236
Shift Lock System Electrical Parts Location ........ .236
Wiring Diagram — AT — SHIFT .......................... .237
Diagnostic Procedure .......................................... .238
KEY INTERLOCK CABLE ..................................... .240
Components ........................................................ .240
Removal and Installation ..................................... .241
ON-VEHICLE SERVICE ......................................... .243
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .243
Parking Components (2WD Models Only) ........... .255
Rear Oil Seal ....................................................... .262
Revolution Sensor Components (2WD Models Only) ....................................................................
.263
AIR BREATHER HOSE .......................................... .268
Removal and Installation ...................................... .268
TRANSMISSION ASSEMBLY ................................ .270
Removal and Installation (2WD Models) .............. .270
Removal and Installation (AWD Models) ............. .273
OVERHAUL ............................................................ .278
Components ......................................................... .278
Oil Channel .......................................................... .286
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .288
DISASSEMBLY ...................................................... .290
Disassembly ......................................................... .290
REPAIR FOR COMPONENT PARTS ..................... .308
Oil Pump .............................................................. .308
Front Sun Gear, 3rd One-way Clutch ................... .311
Front Carrier, Input Clutch, Rear Internal Gear .... .313
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .318
High and Low Reverse Clutch ............................. .323
Direct Clutch ........................................................ .326
ASSEMBLY ............................................................ .328
Assembly (1) ........................................................ .328
Adjustment ........................................................... .341
Assembly (2) ........................................................ .344
SERVICE DATA AND SPECIFICATIONS (SDS) ... .351
General Specifications ......................................... .351
Vehicle Speed at Which Gear Shifting Occurs ..... .351
Vehicle Speed at Which Lock-up Occurs/Releases .352
Stall Speed ........................................................... .352
Line Pressure ....................................................... .352
A/T Fluid Temperature Sensor ............................. .352
Turbine Revolution Sensor ................................... .353
Vehicle Speed Sensor A/T (Revolution Sensor) .. .353
Reverse Brake ..................................................... .353
Total End Play ...................................................... .353
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PRECAUTIONS AT-7
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
ACS002L3
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for On Board Diagnostic (OBD) System of A/T and EngineACS002L5
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative termi-
nal before any repair or inspection work. The open/short circuit of related switches, sensors, sole-
noid valves, etc. Will cause the MIL to light up.
Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. May cause the MIL to light up due to a short circuit.
Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
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AT-8
PRECAUTIONS
Revision: 2005 July 2005 FX
Precautions ACS002L6
Before connecting or disconnecting the A/T assembly har-
ness connector, turn ignition switch OFF and disconnect
the battery cable from the negative terminal. Because bat-
tery voltage is applied to TCM even if ignition switch is
turned OFF.
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) Confirmation Procedure”.
If the repair is completed the DTC should not be displayed
in the “DTC Confirmation Procedure”.
Always use the specified brand of ATF. Refer to MA-12, "Fluids and Lubricants" .
Use lint-free paper not cloth rags during work.
After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to
prevent the internal parts from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free paper or towels for wiping parts clean. Common shop rags can leave fibers that could inter-
fere with the operation of the transmission.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleansed with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the transmission with new ATF.
When the A/T drain plug is removed, only some of the ATF is drained. Old ATF will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT- 1 2 , "
Changing A/T Fluid" , AT- 1 3 , "Checking A/T Fluid" .
SEF289H
SEF217U
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PRECAUTIONS AT-9
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Service Notice or PrecautionsACS002L7
ATF COOLER SERVICE
If ATF contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT- 1 5 , "
A/T
Fluid Cooler Cleaning" . For radiator replacement, refer to CO-14, "RADIATOR" (for VQ35DE), CO-41, "RADI-
AT O R" (for VK45DE).
OBD-II SELF-DIAGNOSIS
A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the A/T CHECK indicator or the malfunction indicator lamp (MIL). Refer to the table
on AT- 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" for the indicator used to display each self-diagnostic
result.
The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM mem-
ories.
Always perform the procedure on AT- 4 0 , "
HOW TO ERASE DTC" to complete the repair and avoid
unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-54, "
ON BOARD DIAGNOSTIC (OBD) SYSTEM" (for VQ35DE) or EC-745,
"ON BOARD DIAGNOSTIC (OBD) SYSTEM" (for VK45DE).
Certain systems and components, especially those related to OBD, may use the new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-74, "
HAR-
NESS CONNECTOR" .