sensor INFINITI FX35 2006 Service Manual

ASSEMBLY AT-353
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5. Tighten oil pump mounting bolts to specified torque. Refer to AT-
274, "Components" .
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly. CAUTION:

Do not reuse O-ring.

Apply ATF to O-ring.
7. Install converter housing to transmission case, and then tighten converter housing mounting bolts to the specified torque. Refer
to AT- 2 7 4 , "
Components" .
CAUTION:
Do not reuse self-sealing bolt.
8. Make sure that brake band does not close turbine revolution sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch con- nector.
SCIA2300E
SCIA5011E
SCIA3427E
SCIA5034E
SCIA5449E

AT-354
ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
b. Install A/T assembly harness connector from control valve with TCM.
c. Connect TCM connectors.
d. Install O-ring to A/T assembly harness connector. CAUTION:

Do not reuse O-ring.

Apply ATF to O-ring.
e. Install A/T fluid temperature sensor 2 to bracket.
f. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM, and then tighten A/T fluid temperature sensor 2
mounting bolts to the specified torque. Refer to AT- 2 7 4 , "
Com-
ponents" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
SCIA5450E
SCIA5447E
SCIA5155E
SCIA5264E
SCIA5301E

ASSEMBLY AT-355
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Revision: 2006 December 2006 FX35/FX45
g. Install control valve with TCM in transmission case. CAUTION:

Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.

Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.

Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.

Assemble it so that manual valve cutout is engaged with
manual plate projection.
h. Install bolts A, B and C to control valve with TCM.
i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3), and then tighten other
bolts to the specified torque. Refer to AT- 2 7 4 , "
Components" .
SCIA5034E
SCIA5035E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5025E
SCIA5037E

AT-356
ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten terminal cord assembly and A/T fluid tempera- ture sensor 2 harness with terminal clips.
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor 2 harness with terminal clip.
14. Pull down A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
SCIA5023E
SCIA5446E
SCIA7524E
SCIA7526E
SCIA5299E

AT-360
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 December 2006 FX35/FX45
Vehicle Speed at Which Lock-up Occurs/ReleasesNCS001J1
2WD MODELS

At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

At half throttle, the accelerator opening is 4/8 of the full opening.
AW D M OD E LS

At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

At half throttle, the accelerator opening is 4/8 of the full opening.

At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

At half throttle, the accelerator opening is 4/8 of the full opening.
Stall SpeedNCS001J2
Line PressureNCS001J3
A/T Fluid Temperature SensorNCS001J4
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 63 - 73 (39 - 45) 40 - 48 (25 - 30)
Half throttle 196 - 204 (122 - 127) 153 - 161 (95 - 100)
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 59 - 67 (37 - 42) 56 - 64 (35 - 40)
Half throttle 178 - 186 (111 - 116) 139 - 147 (86 - 91)
Engine model VK45DE
Throttle position Vehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 66 - 74 (41 - 46) 53 - 61 (33 - 38)
Half throttle 191 - 199 (119 - 124) 147 - 155 (92 - 97)
Engine model VQ35DE VK45DE
Stall speed 2,650 - 2,950 rpm 2,260 - 2,560 rpm
Engine speed Line pressure kPa (kg/cm2 , psi)
R position D and M positions
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Name Condition CONSULT-II “DATA MONITOR” (Approx.) Resistance (Approx.)
A/T fluid temperature sensor 1 0
°C (32 °F) 3.3 V 15 k Ω
20 °C (68 °F) 2.7 V 6.5 k Ω
80 °C (176 °F) 0.9 V 0.9 k Ω
A/T fluid temperature sensor 2 0
°C (32 °F) 3.3 V 10 k Ω
20 °C (68 °F) 2.5 V 4 k Ω
80 °C (176 °F) 0.7 V 0.5 k Ω

SERVICE DATA AND SPECIFICATIONS (SDS) AT-361
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Turbine Revolution SensorNCS001J5
Vehicle Speed Sensor A/T (Revolution Sensor)NCS001J6
Reverse BrakeNCS001J7
To ta l E n d P l a yNCS001J8
Name Condition Data (Approx.)
Turbine revolution sensor 1 When running at 50 km/h (31 MPH) in 4th speed with the closed throttle
position signal OFF. 1.3 kHz
Turbine revolution sensor 2 When moving at 20 km/h (12 MPH) in 1st speed with the closed throttle
position signal OFF.
Name Condition Data (Approx.)
Revolution sensor When moving at 20 km/h (12 MPH). 185 Hz
Model code number 90X4B, 90X4C 95X2B
Number of drive plates 6
Number of driven plates 6
Clearance mm (in) Standard 0.7 - 1.1 (0.028 - 0.043)
Total end play mm (in) 0.25 - 0.55 (0.0098 - 0.0217)

ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION AT C
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Revision: 2006 December 2006 FX35/FX45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS ..................................................... ..... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Working with HFC-134a (R-134a) ..... 6
CONTAMINATED REFRIGERANT .................. ..... 7
General Refrigerant Precautions ......................... ..... 7
Precautions for Refrigerant Connection .............. ..... 8
ABOUT ONE-TOUCH JOINT ........................... ..... 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ................................................. ... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................ ... 13
Precautions for Service Equipment ..................... ... 13
RECOVERY/RECYCLING EQUIPMENT ......... ... 13
ELECTRICAL LEAK DETECTOR .................... ... 13
VACUUM PUMP .............................................. ... 14
MANIFOLD GAUGE SET ................................. ... 14
SERVICE HOSES ............................................ ... 14
SERVICE COUPLERS ..................................... ... 15
REFRIGERANT WEIGHT SCALE ................... ... 15
CHARGING CYLINDER ................................... ... 15
Precautions for Leak Detection Dye .................... ... 16
IDENTIFICATION ............................................. ... 16
IDENTIFICATION LABEL FOR VEHICLE ........ ... 16
PREPARATION ...................................................... ... 17
Special Service Tools .......................................... ... 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ................................... ... 20
REFRIGERATION SYSTEM .................................. ... 21
Refrigerant Cycle ................................................ ... 21
REFRIGERANT FLOW .................................... ... 21
FREEZE PROTECTION .................................. ... 21
Refrigerant System Protection ............................ ... 21
REFRIGERANT PRESSURE SENSOR .......... ... 21
PRESSURE RELIEF VALVE ............................ ... 21 V-6 Variable Displacement Compressor ..............
... 22
GENERAL INFORMATION .............................. ... 22
DESCRIPTION ................................................. ... 23
Component Layout .............................................. ... 26
LUBRICANT ........................................................... ... 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ..................................................... ... 27
LUBRICANT RETURN OPERATION ............... ... 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR ............................................... ... 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT .................... ... 29
AIR CONDITIONER CONTROL ............................ ... 30
Description of Air Conditioner LAN Control System ... 30
System Construction ........................................... ... 30
OPERATION ..................................................... ... 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................ ... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) .................................. ... 32
FAN SPEED CONTROL ................................... ... 32
INTAKE DOOR CONTROL .............................. ... 32
MODE DOOR CONTROL ................................ ... 32
MAGNET CLUTCH CONTROL ........................ ... 33
SELF-DIAGNOSIS SYSTEM ........................... ... 33
Description of Control System ............................. ... 34
Control Operation ................................................ ... 34
DISPLAY SCREEN ........................................... ... 35
AUTO SWITCH ................................................ ... 35
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (DRIVER
SIDE) ................................................................ ... 35
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (PASSEN-
GER SIDE) ....................................................... ... 35
INTAKE SWITCH .............................................. ... 35
DEFROSTER (DEF) SWITCH .......................... ... 35
REAR WINDOW DEFOGGER SWITCH .......... ... 35
OFF SWITCH ................................................... ... 35

ATC-2Revision: 2006 December 2006 FX35/FX45 A/C SWITCH ....................................................
... 35
MODE SWITCH ................................................ ... 35
FAN SWITCH ................................................... ... 35
DUAL SWITCH ................................................. ... 35
Fail-safe Function ................................................ ... 36
Discharge Air Flow .............................................. ... 37
System Description .............................................. ... 38
SWITCHES AND THEIR CONTROL FUNCTION ... 38
CAN Communication System Description ........... ... 39
TROUBLE DIAGNOSIS ......................................... ... 40
CONSULT-II Function (BCM) ............................... ... 40
CONSULT-II BASIC OPERATION .................... ... 40
DATA MONITOR ............................................... ... 40
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ... 40
WORK FLOW ................................................... ... 40
SYMPTOM TABLE ........................................... ... 41
Component Parts and Harness Connector Location ... 42
ENGINE COMPARTMENT ............................... ... 42
PASSENGER COMPARTMENT ....................... ... 43
Schematic ............................................................ ... 44
Wiring Diagram — A/C — .................................... ... 45
Auto Amp. Terminals and Reference Value ......... ... 50
PIN CONNECTOR TERMINAL LAYOUT ......... ... 50
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ..................... ... 50
Self-diagnosis Function ....................................... ... 52
DESCRIPTION ................................................. ... 52
FUNCTION CONFIRMATION PROCEDURE ... ... 53
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................ ... 58
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................ ... 59
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION .............................................. ... 59
Operational Check ............................................... ... 60
CHECKING MEMORY FUNCTION .................. ... 60
CHECKING BLOWER ...................................... ... 60
CHECKING DISCHARGE AIR ......................... ... 60
CHECKING INTAKE AIR .................................. ... 60
CHECKING TEMPERATURE DECREASE ...... ... 60
CHECKING TEMPERATURE INCREASE ....... ... 60
CHECKING A/C SWITCH ................................ ... 61
CHECKING AUTO MODE ................................ ... 61
Power Supply and Ground Circuit for Auto Amp. ... 62 INSPECTION FLOW ........................................ ... 62
COMPONENT DESCRIPTION ......................... ... 62
DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 63
LAN System Circuit ............................................. ... 64
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 64
Mode Door Motor Circuit ..................................... ... 68
INSPECTION FLOW ........................................ ... 68
SYSTEM DESCRIPTION ................................. ... 69
COMPONENT DESCRIPTION ......................... ... 70
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ............................................................ ... 70
Air Mix Door Motor Circuit ................................... ... 71
INSPECTION FLOW ........................................ ... 71 SYSTEM DESCRIPTION ..................................
... 72
COMPONENT DESCRIPTION ......................... ... 73
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ............................................................. ... 73
Air Mix Door Motor PBR Circuit ........................... ... 73
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR .................................................... ... 73
Intake Door Motor Circuit ..................................... ... 74
INSPECTION FLOW ......................................... ... 74
SYSTEM DESCRIPTION .................................. ... 75
COMPONENT DESCRIPTION ......................... ... 76
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ............................................................. ... 76
Blower Motor Circuit ............................................. ... 77
INSPECTION FLOW ......................................... ... 77
SYSTEM DESCRIPTION .................................. ... 78
COMPONENT DESCRIPTION ......................... ... 79
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ............................................................. ... 79
COMPONENT INSPECTION ............................ ... 81
Magnet Clutch Circuit ........................................... ... 82
INSPECTION FLOW ......................................... ... 82
SYSTEM DESCRIPTION .................................. ... 83
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH ........................................................... ... 83
COMPONENT INSPECTION ............................ ... 89
Insufficient Cooling ............................................... ... 90
INSPECTION FLOW ......................................... ... 90
PERFORMANCE TEST DIAGNOSIS ............... ... 92
PERFORMANCE CHART ................................. ... 94
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE ................................................................ ... 95
DIAGNOSIS PROCEDURE FOR INSUFFI-
CIENT COOLING .............................................. ... 97
Insufficient Heating .............................................. ... 99
INSPECTION FLOW ......................................... ... 99
Noise .................................................................... .100
INSPECTION FLOW ......................................... .100
Self-diagnosis ...................................................... .101
INSPECTION FLOW ......................................... .101
Memory Function ................................................. .102
INSPECTION FLOW ......................................... .102
Ambient Sensor Circuit ........................................ .103
COMPONENT DESCRIPTION ......................... .103
AMBIENT TEMPERATURE INPUT PROCESS .103
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR ........................................................... .103
COMPONENT INSPECTION ............................ .105
In-vehicle Sensor Circuit ...................................... .106
COMPONENT DESCRIPTION ......................... .106
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ........................................................... .107
COMPONENT INSPECTION ............................ .108
Sunload Sensor Circuit ........................................ .109
COMPONENT DESCRIPTION ......................... .109
SUNLOAD INPUT PROCESS .......................... .109
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ........................................................... .109

ATC-3
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Revision: 2006 December 2006 FX35/FX45 COMPONENT INSPECTION ...........................
. . 111
Intake Sensor Circuit ........................................... .. 112
COMPONENT DESCRIPTION ........................ .. 112
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR ................................................................. .. 112
COMPONENT INSPECTION ........................... .. 113
CONTROLLER ...................................................... ..114
Removal and Installation of A/C and AV Switch .. .. 114
REMOVAL ........................................................ .. 114
INSTALLATION ................................................ .. 114
AUTO AMP ............................................................ ..115
Removal and Installation of Unified Meter and A/C
Amp. .................................................................... .. 115
REMOVAL ........................................................ .. 115
INSTALLATION ................................................ .. 115
AMBIENT SENSOR ............................................... ..116
Removal and Installation ..................................... .. 116
REMOVAL ........................................................ .. 116
INSTALLATION ................................................ .. 116
IN-VEHICLE SENSOR ........................................... ..117
Removal and Installation ..................................... .. 117
REMOVAL ........................................................ .. 117
INSTALLATION ................................................ .. 117
SUNLOAD SENSOR ............................................. ..118
Removal and Installation ..................................... .. 118
REMOVAL ........................................................ .. 118
INSTALLATION ................................................ .. 118
INTAKE SENSOR .................................................. ..119
Removal and Installation ..................................... .. 119
REMOVAL ........................................................ .. 119
INSTALLATION ................................................ .. 119
BLOWER UNIT ...................................................... . 120
Removal and Installation ..................................... . 120
REMOVAL ........................................................ . 120
INSTALLATION ................................................ . 120
Disassembly and Assembly ................................ . 121
BLOWER MOTOR ................................................. . 122
Removal and Installation ..................................... . 122
REMOVAL ........................................................ . 122
INSTALLATION ................................................ . 122
INTAKE DOOR MOTOR ........................................ . 123
Removal and Installation ..................................... . 123
REMOVAL ........................................................ . 123
INSTALLATION ................................................ . 123
IN-CABIN MICROFILTER ...................................... . 124
Removal and Installation ..................................... . 124
FUNCTION ....................................................... . 124
REPLACEMENT TIMING ................................. . 124
REPLACEMENT PROCEDURES .................... . 124
HEATER & COOLING UNIT ASSEMBLY ............. . 125
Removal and Installation ..................................... . 125
REMOVAL ........................................................ . 125
INSTALLATION ................................................ . 126
Disassembly and Assembly ................................ . 128
MODE DOOR MOTOR .......................................... . 130
Removal and Installation ..................................... . 130
REMOVAL ........................................................ . 130
INSTALLATION ................................................ . 130 AIR MIX DOOR MOTOR ........................................
.131
Removal and Installation ..................................... .131
REMOVAL ........................................................ .131
INSTALLATION ................................................ .131
HEATER CORE ...................................................... .132
Removal and Installation ..................................... .132
REMOVAL ........................................................ .132
INSTALLATION ................................................ .132
DUCTS AND GRILLES .......................................... .133
Removal and Installation ..................................... .133
REMOVAL ........................................................ .133
INSTALLATION ................................................ .136
REFRIGERANT LINES .......................................... .137
HFC-134a (R-134a) Service Procedure .............. .137
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ............................................................... .137
Components ........................................................ .139
VQ35DE ........................................................... .139
VK45DE ............................................................ .140
Removal and Installation of Compressor ............. .140
REMOVAL ........................................................ .140
INSTALLATION ................................................ .142
Removal and Installation of Compressor Clutch . .142
REMOVAL ........................................................ .142
INSTALLATION ................................................ .144
Removal and Installation of Low-pressure Flexible
Hose .................................................................... .146
REMOVAL ........................................................ .146
INSTALLATION ................................................ .147
Removal and Installation of High-pressure Flexible
Hose .................................................................... .147
REMOVAL ........................................................ .147
INSTALLATION ................................................ .148
Removal and Installation of Low-pressure Pipe 1
(Engine Compartment) ........................................ .148
REMOVAL ........................................................ .148
INSTALLATION ................................................ .149
Removal and Installation of High-pressure Pipe 1
and 2 (Engine Compartment) .............................. .149
REMOVAL ........................................................ .149
INSTALLATION ................................................ .150
Removal and Installation of Low-pressure Pipe 2
and High-pressure Pipe 3 .................................... .150
REMOVAL ........................................................ .150
INSTALLATION ................................................ .152
Removal and Installation of Liquid Tank .............. .152
REMOVAL ........................................................ .152
INSTALLATION ................................................ .153
Removal and Installation of Condenser ............... .153
REMOVAL ........................................................ .153
INSTALLATION ................................................ .154
Removal and Installation of Refrigerant Pressure
Sensor ................................................................. .154
REMOVAL ........................................................ .154
INSTALLATION ................................................ .154
Removal and Installation of Evaporator ............... .154
REMOVAL ........................................................ .154
INSTALLATION ................................................ .155
Removal and Installation of Expansion Valve ...... .155

ATC-8
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
Precautions for Refrigerant ConnectionNJS000DA
A new type refrigerant connection has been introduced to all refrigerant lines except the following location.

Expansion valve to evaporator

Refrigerant pressure sensor to condenser
ABOUT ONE-TOUCH JOINT
Description

One-touch joints are pipe joints which do not require tools during piping connection.

Unlike conventional connection methods using union nuts and flanges, controlling tightening torque at
connection point is not necessary.

When removing a pipe joint, use a disconnector.
COMPONENT PARTS
FUNCTIONS OF COMPONENT PARTS
NOTE:

Garter spring (2) cannot be removed from cage (A) of male-side piping.

Indicator ring (3) remains near piping connection point, however, this is not a malfunction. (This is to
check piping connection during factory assembly.)
1 Pipe (Male side)
Retains O-rings (4).

Retains garter spring (2) in cage (A).
2 Garter spring Anchors female side piping (5).
3 Indicator ring When connection is made properly, this is ejected from male-side piping (1). (This part is no longer
necessary after connection.)
4 O-ring Seals connection point. (Not reusable)
5 Pipe (Female side)

Seals connection by compressing O-rings (4).

Anchors piping connection using flare (B) and garter spring (2).
RJIA4383J