run flat INFINITI FX35 2007 User Guide

EM-216
[VK45DE]
CAMSHAFT
Revision: 2006 July 2007 FX35/FX45
3. With hexagonal part of camshaft locked with wrench, loosen
bolts securing camshaft sprocket to remove camshaft sprocket.
CAUTION:

Do not loosen mounting bolts with securing anything
other than the camshaft hexagonal portion or with ten-
sioning the timing chain.

After removing timing chain, do not turn crankshaft and
camshaft separately, or valves will strike the piston head.
4. Remove intake and exhaust camshaft brackets.

Mark camshafts, camshaft brackets and bolts so placed in the same position and direction for installa-
tion.

Equally loosen camshaft brackets and bolts in several steps in
reverse order as shown in the figure.

Lightly tapping with plastic hammer, remove camshaft bracket
(No. 1) and camshaft bracket (No. 6).
NOTE:
The bottom surface of each bracket will be stuck to cylinder
head because of liquid gasket.
5. Remove camshaft.
6. Remove adjusting shim and valve lifter if necessary.

Identify installation positions, and store them without mixing them up.
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V-block on precise flat table, and support No. 2 and 5 journal of camshaft.
CAUTION:
Do not support journal No. 1 (on the side of camshaft
sprocket) because it has a different diameter from the other
four locations.
2. Set dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the camshaft runout on dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
PBIC0030E
PBIC0031E
Limit : 0.02 mm (0.001 in)PBIC2499E

EM-218
[VK45DE]
CAMSHAFT
Revision: 2006 July 2007 FX35/FX45
Camshaft End Play

Install dial indicator in thrust direction on front end of camshaft.
Measure the end play of dial indicator when camshaft is moved
forward/backward (in direction to axis).

Measure the following parts if out of the limit.
–Dimension “A” for camshaft No. 1 journal
–Dimension “B” for cylinder head No. 1 journal bearing

Refer to the standards above, and then replace camshaft and/or
cylinder head.
Camshaft Sprocket Runout
1. Put V-block on precise flat table, and support No. 2 and 5 journal of camshaft.
CAUTION:
Do not support journal No. 1 (on the side of camshaft sprocket) because it has a different diameter
from the other four locations.
2. Measure the camshaft sprocket runout with dial indicator. (Total indicator reading)

If it exceeds the limit, replace camshaft sprocket.
Valve Lifter and Adjusting Shim
Check if surface of valve lifter and adjusting shim has any wear or
cracks.

If anything above is found, replace valve lifter.

When replacing adjusting shim, refer to EM-224, "ADJUST-
MENT" .
Standard:
0.115 - 0.188 mm (0.0045 - 0.0074 in)
PBIC2446E
Standard : 30.500 - 30.548 mm (1.2008 - 1.2027 in)
Standard : 30.360 - 30.385 mm (1.1953 - 1.1963 in)
KBIA2426J
Limit : 0.15 mm (0.0059 in)
PBIC0930E
PBIC0231E

CYLINDER BLOCK EM-271
[VK45DE]
C
D E
F
G H
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K L
M A
EM
Revision: 2006 July 2007 FX35/FX45

If out of the standard, measure the main bearing oil clearance. Then use undersize bearing. Refer to EM-
273, "MAIN BEARING OIL CLEARANCE" .
CRANKSHAFT PIN JOURNAL DIAMETER

Measure the outer diameter of crankshaft pin journal with
micrometer.

If out of the standard, measure the connecting rod bearing oil
clearance. Then use undersize bearing. Refer to EM-272,
"CONNECTING ROD BEARING OIL CLEARANCE" .
CRANKSHAFT OUT-OF-ROUND AND TAPER

Measure the dimensions at four different points as shown in the
figure on each main journal and pin journal with micrometer.

Out-of-round is indicated by the difference in the dimensions
between “X” and “Y” at “A” and “B”.

Taper is indicated by the difference in the dimensions between
“A” and “B” at “X” and “Y”.

If the measured value exceeds the limit, correct or replace crankshaft.

If corrected, measure the bearing oil clearance of the corrected main journal and/or pin journal. Then
select the main bearing and/or connecting rod bearing. Refer to EM-273, "
MAIN BEARING OIL CLEAR-
ANCE" and/or EM-272, "CONNECTING ROD BEARING OIL CLEARANCE" .
CRANKSHAFT RUNOUT

Place V-block on precise flat table, and support the journals on
the both end of crankshaft.

Place dial indicator straight up on the No. 3 journal.

While rotating crankshaft, read the movement of the pointer on
dial indicator. (Total indicator reading)

If it exceeds the limit, replace crankshaft. Standard : 63.940 - 63.964 mm (2.5173 - 2.5183 in) dia.
Standard : 51.956 - 51.974 mm (2.0455 - 2.0462 in) dia.
PBIC0127E
Limit: Out-of-round (Difference between “X” and “Y”) : 0.015 mm (0.0006 in)
Taper (Difference between “A” and “B”) : 0.010 mm (0.0004 in)
PBIC1685E
Limit : 0.10 mm (0.004 in)
PBIC2378E

FFD-24
FRONT FINAL DRIVE ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
c. If the runout value is still outside of the limit after the check and repair, replace companion flange.
DISASSEMBLY
Side Shaft Assembly
1. Hold extension tube retainer with puller, then press out side shaft using a press.
2. Remove side shaft oil seal (1) from extension tube retainer with a flat- blade screwdriver.
CAUTION:
Be careful not to damage extension tube retainer.
3. Remove side shaft bearing from extension tube retainer.
4. Remove O-ring from extension tube retainer.
5. Remove dust sealed from side shaft.
Differential Assembly
1. Drain gear oil.
2. Remove carrier cover mounting bolts.
3. Remove carrier cover to insert the seal cutter between gear car- rier and carrier cover.
CAUTION:

Be careful not to damage the mating surface.

Do not insert flat-bladed screwdriver, this way damage
the mating surface.
4. Remove side retainer.
5. Remove side bearing adjusting shim.
6. Remove O-ring from side retainer.
PDIA0793J
PDIA0794J
Tool number A: KV10111100 (J-37228)
PDIA0795J
PDIA0670E

TROUBLE DIAGNOSIS LAN-51
[CAN]
C
D E
F
G H
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M A
B
LAN
Revision: 2006 July 2007 FX35/FX45
Front fog light request signal T R
Front wiper request signal T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R R
Key fob door unlock signal T R
Key fob ID signal T R
Key switch signal T R
Low beam request signal T R
Oil pressure switch signal RT
TR
Position light request signal T R R
Rear window defogger switch signal T R
Run flat tire warning lamp signal T R
Sleep wake up signal TRRR
RT
Theft warning horn request signal T R
Tire pressure warning lamp signal T R
Turn indicator signal T R
Alarm request signal R T
Back door open request signal R T
Door lock/unlock request signal R T
Ignition knob switch signal R T
Key warning signal T R
Power window open request signal R T
Steering angle sensor signal T R
Distance to empty signal R T
Fuel level low warning signal R T
Fuel level sensor signal R T
Manual mode shift down signal R T
Manual mode shift up signal R T
Manual mode signal R T
Not manual mode signal R T
Snow mode switch signal R T
Stop lamp switch signal R T
Turn LED burnout status signal R T
Vehicle speed signal RT
RRRRR T R
A/T shift schedule change demand signal R T
ABS operation signal T
ABS warning lamp signal RT
Brake warning lamp signal RT
SLIP indicator lamp signal RT
Signals
ECM
DISP TCM
BCM
I-KEY
STRG M&AABS
ADP
IPDM-E

TROUBLE DIAGNOSIS LAN-53
[CAN]
C
D E
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G H
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M A
B
LAN
Revision: 2006 July 2007 FX35/FX45
ICC operation signal R T
ICC system display signal T R
ICC warning lamp signal T R
A/T CHECK indicator lamp signal T R
A/T self-diagnosis signal R T
Current gear position signal R T R
Manual mode indicator signal R T R
Output shaft revolution signal R R T R
P range signal R T R R
Shift position indicator signal R T R
Turbine revolution signal R R T
A/C switch signal R T
Blower fan motor switch signal R T
Day time running light request signal T R
Door lock/unlock status signal T R
Door switch signal R T R R R R
Front fog light request signal T R
Front wiper request signal R T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R R
Key fob door unlock signal T R
Key fob ID signal T R
Key switch signal T R
Low beam request signal T R
Oil pressure switch signal RT
TR
Position light request signal T R R
Rear window defogger switch signal T R
Run flat tire warning lamp signal T R
Sleep wake up signal TRRR
RT
Theft warning horn request signal T R
Tire pressure warning lamp signal T R
Turn indicator signal T R R
Alarm request signal R T
Back door open request signal R T
Door lock/unlock request signal R T
Ignition knob switch signal R T
Key warning signal T R
Power window open request signal R T
Steering angle sensor signal T R
Distance to empty signal R T Signals
ECM
DISP ICC
TCM
BCM
I-KEY
LANE
STRG M&AABS
LASER ADP
IPDM-E

LAN-56
[CAN]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
NOTE:
CAN data of the air bag diagnosis sensor unit is not used by usual service work, thus it is omitted.
Rear window deffoger switch signal T R
Run flat tire warning lamp signal T R
Sleep wake up signal TRRR
RT
Theft warning horn request signal T R
Tire pressure warning lamp signal T R
Turn indicator signal T R
Alarm request signal R T
Back door open request signal R T
Door lock/unlock request signal R T
Ignition knob switch signal R T
Key warning signal T R
Power window open request signal R T
Steering angle sensor signal T R
Snow mode switch signal R T
Turn LED burnout status signal R T
Distance to empty signal R T
Fuel level low warning signal R T
Fuel level sensor signal R T
Manual mode shift down signal R T
Manual mode shift up signal R T
Manual mode signal R T
Not manual mode signal R T
Parking brake switch signal R R T
Stop lamp switch signal R R T
Vehicle speed signal RRT
RRRRR T R
A/T shift schedule change demand signal R T
ABS operation signal T
ABS warning lamp signal RT
Brake warning lamp signal RT
SLIP indicator lamp signal RT
TCS operation signal T
VDC OFF indicator lamp signal RT
VDC OFF switch signal T
VDC operation signal T
Front wiper stop position signal R T
High beam status signal R T
Hood switch signal R T
Low beam status signal R T
Rear window defogger control signal R R R T Signals
ECM
4WD
DISP TCM
BCM
I-KEY
STRG
M&AABS
ADP
IPDM-E

LAN-58
[CAN]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
Day time running light request signal T R
Door lock/unlock status signal T R
Door switch signal R T R R R R
Front fog light request signal T R
Front wiper request signal R T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R R
Key fob door unlock signal T R
Key fob ID signal T R
Key switch signal T R
Low beam request signal T R
Oil pressure switch signal RT
TR
Position light request signal R T R R
Rear window defogger switch signal T R
Run flat tire warning lamp signal T R
Sleep wake up signal TRRR
RT
Theft warning horn request signal T R
Tire pressure warning lamp signal T R
Turn indicator signal T R R
Alarm request signal R T
Back door open request signal R T
Door lock/unlock request signal R T
Ignition knob switch signal R T
Key warning signal T R
Power window open request signal R T
Steering angle sensor signal T R
Distance to empty signal R T
Fuel level low warning signal R T
Fuel level sensor signal R T
Manual mode shift down signal R T
Manual mode shift up signal R T
Manual mode signal R T
Not manual mode signal R T
Parking brake switch signal R R T
Stop lamp switch signal R R T
Turn LED burnout status signal R T
Vehicle speed signal RR RRT
R R RRR T RR
A/T shift schedule change demand signal R T
ABS malfunction signal R T Signals
ECM
4WD
DISP
ICC
TCM
BCM
I-KEY
LANE
STRG M&A
ABS
LASER ADP
IPDM-E

RFD-22
REAR FINAL DRIVE ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
Companion Flange Runout
1. Fit a test indicator to the inner side of companion flange (socket
diameter).
2. Rotate companion flange to check for runout.
3. If the runout value is outside the runout limit, follow the proce- dure below to adjust.
a. Check for runout while changing the phase between companion flange and drive pinion by 90 ° step, and search for the position
where the runout is the minimum.
b. If the runout value is still outside of the limit after the phase has been changed, possible cause will be an assembly malfunction of drive pinion and pinion bearing and
malfunction of pinion bearing. Check for these items and repair if necessary.
c. If the runout value is still outside of the limit after the check and repair, replace companion flange.
DISASSEMBLY
Differential Assembly
1. Drain gear oil, if necessary.
2. Remove side flange.
3. Remove rear cover mounting bolts.
4. Remove rear cover to insert the seal cutter between gear carrier and rear cover.
CAUTION:

Be careful not to damage the mating surface.

Do not insert flat-bladed screwdriver, this way damage
the mating surface.
5. Using two 45 mm (1.77 in) spacers, mount carrier on the attach- ment.
6. For proper reinstallation, paint matching marks on one side of the bearing cap.
CAUTION:

For matching marks, use paint. Do not damage bearing
caps and gear carrier.

Bearing caps are line-board during manufacture. The
matching marks are used to reinstall them in their origi-
nal positions. Runout limit: 0.08 mm (0.0031 in)
PDIA0490E
Tool number A: KV10111100 (J-37228)
PDIA0756J
Tool number A: KV38100800 (J-25604-01)
PDIA0757J
SDIA1795E

WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
C
D
F
G H
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SECTION
A
B
WT
Revision: 2006 July 2007 FX35/FX45
ROAD WHEELS & TIRES
INDEX FOR DTC ........................................................ 3
DTC No. Index .................................................... ..... 3
PRECAUTIONS ..................................................... ..... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
Precautions ......................................................... ..... 4
Service Notice or Precautions ............................. ..... 5
PREPARATION ...................................................... ..... 6
Special Service Tools .......................................... ..... 6
Commercial Service Tools ................................... ..... 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 7
NVH Troubleshooting Chart ................................ ..... 7
ROAD WHEEL ....................................................... ..... 8
Inspection ............................................................ ..... 8
ALUMINUM WHEEL ........................................ ..... 8
STEEL WHEEL (FOR EMERGENCY USE) .... ..... 8
ROAD WHEEL TIRE ASSEMBLY ......................... ..... 9
Balancing Wheels (Bonding Weight Type) .......... ..... 9
REMOVAL ........................................................ ..... 9
WHEEL BALANCE ADJUSTMENT ................. ..... 9
Tire Rotation ........................................................ ... 10
TIRE PRESSURE MONITORING SYSTEM .......... ....11
System Components ........................................... .... 11
System Description ............................................. .... 11
TRANSMITTER ................................................ .... 11
REMOTE KEYLESS ENTRY RECEIVER ........ .... 11
BCM (BODY CONTROL MODULE) ................. ... 12
LOW TIRE PRESSURE WARNING LAMP ...... ... 12
RUN-FLAT TIRE WARNING LAMP ................. ... 12
DISPLAY UNIT ................................................. ... 13
CAN COMMUNICATION ....................................... ... 14
System Description ............................................. ... 14
TROUBLE DIAGNOSES ....................................... ... 15
Schematic ........................................................... ... 15
Wiring Diagram — T/WARN — ........................... ... 16
Control Unit Input/Output Signal Standard .......... ... 19
ID Registration Procedure ................................... ... 20
ID REGISTRATION WITH ACTIVATION TOOL ... 20 ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ......................................... ... 21
Transmitter Wake Up Operation .......................... ... 22
WITH ACTIVATION TOOL ............................... ... 22
Self-Diagnosis ..................................................... ... 23
DESCRIPTION ................................................. ... 23
FUNCTION ....................................................... ... 23
LOW TIRE PRESSURE WARNING LAMP DIAG-
NOSTIC CHART ............................................... ... 23
RUN-FLAT TIRE WARNING LAMP DIAGNOS-
TIC CHART ...................................................... ... 24
CONSULT-II Function (BCM) .............................. ... 25
FUNCTION ....................................................... ... 25
CONSULT-II SETTING PROCEDURE ............. ... 25
WORK SUPPORT MODE ................................ ... 25
SELF-DIAGNOSTIC RESULTS MODE ............ ... 26
DATA MONITOR MODE ................................... ... 27
ACTIVE TEST MODE ...................................... ... 27
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ... 30
INTRODUCTION .............................................. ... 30
WORK FLOW ................................................... ... 30
Preliminary Check ............................................... ... 31
Malfunction Code/Symptom Chart ....................... ... 32
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ..................................................................... ... 33
Transmitter or Control Unit (BCM) ....................... ... 33
MALFUNCTION CODE NO. 21, 22, 23 OR 24 ... 33
Transmitter - 1 ..................................................... ... 33
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................ ... 33
Transmitter - 2 ..................................................... ... 34
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 34
Vehicle Speed Signal ........................................... ... 35
MALFUNCTION CODE NO. 52 ........................ ... 35
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... ... 36
Low Tire Pressure Warning Lamp Does Not Come
On When Ignition Switch Is Turned On ............... ... 36
Low Tire Pressure Warning Lamp Stays On When
Ignition Switch Is Turned On ............................... ... 36