engine INFINITI FX35 2007 Service Manual

AV-126
NAVIGATION SYSTEM
Revision: 2006 July 2007 FX35/FX45
Self-Diagnosis Mode (NAVI)NKS003KG
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system OFF.
3. While pressing the “4” button, turn the volume control dial clock- wise or counterclockwise for 30 clicks or more. (When the self-
diagnosis mode is started, a short beep will be heard.)

Shifting from current screen to previous screen is performed
by pressing “BACK” button.
4. The initial trouble diagnosis screen will be shown, and items “Self Diagnosis (DCU)”, “Self Diagnosis (NAVI)”, “Confirmation/
Adjustment” and “CAN DIAG SUPPORT MONITOR” will
become selective.
NOTE:
Select “Self Diagnosis (DCU)” when “Self Diagnosis (NAVI)” is
not available. Repair malfunctioning part.
5. Perform self-diagnosis by selecting the “Self Diagnosis (NAVI)”.

Self-diagnosis screen is displayed, and then self-diagnosis
starts.

The bar graph visible below self-diagnosis screen displays
progress of the diagnosis.
6. On the diagnosis results screen, each unit name and connection line will be colored according to the diagnosis result, as follows.
NOTE:

Control unit = NAVI control unit

Only Control unit (NAVI control unit) is displayed in red.

If multiple malfunctions occur at the same time for a single unit, the screen switch colors are determined
according to the following order of priority: red > yellow > gray.
SKIB8642E
SKIB7874E
SKIB6972E
Diagnosis results Unit Connection line
Normal Green Green
Connection malfunction Gray Yellow
DVD-ROM drive undiagnosed Gray Green
DVD-ROM and DVD-ROM drive malfunction Yellow Green
Unit returned an error Red Green
SKIB7772E

NAVIGATION SYSTEM AV-129
C
D E
F
G H
I
J
L
M A
B
AV
Revision: 2006 July 2007 FX35/FX45
Confirmation/Adjustment ModeNKS003KH
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system OFF.
3. While pressing the “4” button, turn the volume control dial clock- wise or counterclockwise for 30 clicks or more. (When the self-
diagnosis mode is started, a short beep will be heard.)

Shifting from current screen to previous screen is performed
by pressing “BACK” button.
4. The initial trouble diagnosis screen will be shown, and items “Self Diagnosis (DCU)”, “Self Diagnosis (NAVI)”, “Confirmation/
Adjustment” and “CAN DIAG SUPPORT MONITOR” will
become selective.
5. Select “Confirmation/Adjustment”.
6. Each diagnosis is shown by selecting each screen switch on Confirmation/Adjustment screen.
SKIB8642E
SKIB7874E
SKIA4220E

AV-136
NAVIGATION SYSTEM
Revision: 2006 July 2007 FX35/FX45
CAN DIAG SUPPORT MONITORNKS003KI
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system OFF.
3. While pressing the “4” button, turn the volume control dial clock- wise or counterclockwise for 30 clicks or more. (When the self-
diagnosis mode is started, a short beep will be heard.)

Shifting from current screen to previous screen is performed
by pressing “BACK” button.
4. The initial trouble diagnosis screen will be shown, and items “Self Diagnosis (DCU)”, “Self Diagnosis (NAVI)”, “Confirmation/
Adjustment” and “CAN DIAG SUPPORT MONITOR” will
become selective.
5. Select “CAN DIAG SUPPORT MONITOR”.
6. The transmitting/receiving of CAN communication can be moni- tored.
NOTE:
Counter shows the status of CAN communication.
SKIB8642E
SKIB7874E
Item Content Error counter
(Reference value)
CAN_COMM OK/NG 0 - 50
CAN_CIRC_1 OK/UNKWN 0 - 50
CAN_CIRC_2 OK/UNKWN 0 - 50
CAN_CIRC_3 OK/UNKWN 0 - 50
CAN_CIRC_4 OK/UNKWN 0 - 50
CAN_CIRC_5 OK/UNKWN 0 - 50
CAN_CIRC_6 OK/UNKWN 0 - 50
CAN_CIRC_7 OK/UNKWN 0 - 50
CAN_CIRC_8 OK/UNKWN 0 - 50
CAN_CIRC_9 OK/UNKWN 0 - 50
SKIA4288E

AV-184
TELEPHONE
Revision: 2006 July 2007 FX35/FX45
OPERATION PROCEDURE
1. Start the engine.
2. Press and hold switch for 5 seconds or more.

This allows the indicator to blink concurrently with voice guidance outputs, and determines if there is
any current error in the state of blinking.

When the indicator does not blink, check the microphone power supply circuit, and then repair malfunc-
tioning part.
3. Press both and switch simultaneously while voice guid- ance outputs.
4. Press and switch simultaneously while beep sound out- puts.
CAUTION:
Turn ignition switch OFF and return to Step 1 again if beep
sound does not output. Replace TEL adapter unit if beep
sound still does not output.
5. Perform the followings.

Check how many times indicator flashes within 5 seconds after pressing and switch.

Inform the malfunction and vehicle speed pulse from the time of ignition switch ON with voice.
SKIB7570E
SKIB7572E
SKIB7571E
SKIB7571E

BL-2Revision: 2006 July 2007 FX35/FX45
Check Front Door Key Cylinder Switch (Lock) ....
... 51
Check Front Door Key Cylinder Switch (Unlock) . ... 52
Check Select Unlock Relay Circuit ...................... ... 53
REMOTE KEYLESS ENTRY SYSTEM .................. ... 54
Component Parts and Harness Connector Location ... 54
System Description .............................................. ... 55
INPUTS ............................................................ ... 55
OPERATED PROCEDURE .............................. ... 56
CAN Communication System Description ........... ... 57
CAN Communication Unit .................................... ... 57
Schematic ............................................................ ... 58
Wiring Diagram — KEYLES — ............................ ... 59
Terminals and Reference Value for BCM ............. ... 62
Terminals and Reference Value for IPDM E/R ..... ... 63
CONSULT-II Function (BCM) ............................... ... 64
CONSULT-II INSPECTION PROCEDURE ....... ... 64
CONSULT-II APPLICATION ITEMS ................. ... 64
Work Flow ............................................................ ... 66
Trouble Diagnosis Chart by Symptom ................. ... 67
Check Key Fob Battery and Function .................. ... 69
Check ACC Switch .............................................. ... 70
Check Door Switch .............................................. ... 71
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) .......................................................... ... 71
CHECK BACK DOOR SWITCH ....................... ... 73
Check Key Switch ................................................ ... 75
Check Remote Keyless Entry Receiver ............... ... 76
Check IPDM E/R Operation ................................. ... 79
Check Hazard Warning Lamp Function ............... ... 80
Check Horn Function ........................................... ... 80
Check Headlamp Function .................................. ... 80
Check Map Lamp and Ignition Keyhole Illumination
Function ............................................................... ... 80
ID Code Entry Procedure .................................... ... 81
KEY FOB ID SET UP WITH CONSULT-II ........ ... 81
KEY FOB ID SET UP WITHOUT CONSULT-II . ... 83
Removal and Installation of Remote keyless Entry
receiver ................................................................ ... 84
REMOVAL ........................................................ ... 84
INSTALLATION ................................................. ... 84
Key Fob Battery Replacement ............................. ... 85
INTELLIGENT KEY SYSTEM ................................ ... 86
Component Parts and Harness Connector Location ... 86
System Description .............................................. ... 88
DOOR LOCK FUNCTION ................................ ... 88
REMOTE CONTROL ENTRY FUNCTIONS ..... ... 89
ENGINE STARTUP FUNCTION ....................... ... 90
WARNING AND ALARM FUNCTION ............... ... 91
CHANGE SETTINGS FUNCTION .................... ... 94
INTELLIGENT KEY REGISTRATION ............... ... 94
STEERING LOCK UNIT REGISTRATION ....... ... 94
CAN Communication System Description ........... ... 95
CAN Communication Unit .................................... ... 95
Schematic ............................................................ ... 96
Wiring Diagram — I/KEY — ................................ ... 98
Terminals and Reference Value for INTELLIGENT
KEY UNIT ............................................................ ..111
Terminals and Reference Value for Steering Lock
unit ....................................................................... .113 Terminals and Reference Value for BCM .............
.113
Terminals and Reference Value for IPDM E/R ..... .114
Diagnosis Procedure ............................................ .115
WORK FLOW ................................................... .115
CONSULT-II Functions (INTELLIGENT KEY) ...... .116
CONSULT-II Start Procedure ............................... .116
CONSULT-II Application Items ............................. .116
WORK SUPPORT ............................................ .116
SELF-DIAGNOSTIC RESULTS ........................ .116
DATA MONITOR ............................................... .117
ACTIVE TEST ................................................... .117
List of Operation Related Parts ............................ .118
Trouble Diagnosis Symptom Chart ...................... .119
ALL FUNCTIONS OF THE INTELLIGENT KEY
ARE NOT OPERATING .................................... .119
REMOTE CONTROL ENTRY FUNCTION MAL-
FUNCTION ....................................................... .119
DOOR LOCK FUNCTION MALFUNCTION ...... .120
ENGINE START FUNCTION MALFUNCTION . .121
WARNING CHIME FUNCTION MALFUNCTION .121
Check CAN Communication System Inspection .. .124
Check Intelligent Key Unit Power Supply and
Ground Circuit ...................................................... .124
Check Key Switch (Intelligent Key Unit Input) ...... .125
Check Key Switch (BCM Input) ............................ .126
Check Ignition Knob Switch ................................. .127
Check Door Switch .............................................. .129
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ........................................................... .129
CHECK BACK DOOR SWITCH ........................ .130
Check Unlock Sensor .......................................... .131
Check Door Request Switch ................................ .133
Check Intelligent Key Warning Buzzer ................. .134
Check Outside Key Antenna ................................ .135
Check Inside Key Antenna ................................... .138
Check Steering Lock Unit ..................................... .139
Check Stop Lamp Switch ..................................... .141
Check Park Position Switch ................................. .142
Check Select Unlock Relay .................................. .144
Check Hazard Function ....................................... .145
Check Horn Function ........................................... .145
Check Headlamp Function ................................... .145
Check IPDM E/R Operation ................................. .145
Removal and Installation of Intelligent Key Unit ... .146
REMOVAL ......................................................... .146
INSTALLATION ................................................. .146
Intelligent Key Battery Replacement .................... .147
INTELLIGENT KEY BATTERY INSPECTION .. .147
DOOR ..................................................................... .148
Fitting Adjustment ................................................ .148
FRONT DOOR .................................................. .148
REAR DOOR .................................................... .148
STRIKER ADJUSTMENT ................................. .149
Removal and Installation of Front Door ............... .149
REMOVAL ......................................................... .149
INSTALLATION ................................................. .150
Removal and Installation of Rear Door ................ .150
REMOVAL ......................................................... .150

BL-4Revision: 2006 July 2007 FX35/FX45
Wiring Diagram – NATS – ....................................
.208
MODELS WITH INTELLIGENT KEY SYSTEM . 208
MODELS WITHOUT INTELLIGENT KEY SYS-
TEM .................................................................. .210
Terminals and Reference Value for Steering Lock
Unit/with Intelligent Key System .......................... .211
Terminals and Reference Value for Intelligent Key
Unit/with Intelligent Key System .......................... .211
Terminals and Reference Value for BCM ............. .212
CONSULT-II ......................................................... .213
CONSULT-II INSPECTION PROCEDURE ....... .213
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION ................................................................. .214
HOW TO READ SELF-DIAGNOSTIC RESULTS .214
NATS SELF-DIAGNOSTIC RESULT ITEM
CHART ............................................................. .215
Diagnosis Procedure ........................................... .216
WORK FLOW ................................................... .216
Trouble Diagnosis Symptom Chart ...................... .217
Security Indicator Inspection ............................... .217
Diagnostic Procedure 1 ....................................... .218
Diagnostic Procedure 2 ....................................... .219
Diagnostic Procedure 3 ....................................... .220
Diagnostic Procedure 4 ....................................... .221
Diagnostic Procedure 5 ....................................... .222
Diagnostic Procedure 6 ....................................... .224
Removal and Installation NATS Antenna Amp. ... .225
REMOVAL ........................................................ .225
INSTALLATION ................................................. .225
INTEGRATED HOMELINK TRANSMITTER .......... .226
Wiring Diagram —TRNSCV— ............................. .226
Trouble Diagnoses ............................................... .227
DIAGNOSTIC PROCEDURE ........................... .227
BODY REPAIR ....................................................... .229
Body Exterior Paint Color .................................... .229
Body Component Parts ........................................ .230
UNDERBODY COMPONENT PARTS .............. .230
BODY COMPONENT PARTS .......................... .232 Corrosion Protection ............................................
.234
DESCRIPTION ................................................. .234
ANTI-CORROSIVE WAX .................................. .235
UNDERCOATING ............................................. .236
STONE GUARD COAT ..................................... .237
Body Sealing ........................................................ .238
DESCRIPTION ................................................. .238
Body Construction ................................................ .241
BODY CONSTRUCTION .................................. .241
Body Alignment .................................................... .242
BODY CENTER MARKS .................................. .242
PANEL PARTS MATCHING MARKS ................ .243
DESCRIPTION ................................................. .244
ENGINE COMPARTMENT ............................... .245
UNDERBODY ................................................... .247
PASSENGER COMPARTMENT ....................... .249
REAR BODY ..................................................... .251
Handling Precautions For Plastics ....................... .253
HANDLING PRECAUTIONS FOR PLASTICS . .253
LOCATION OF PLASTIC PARTS ..................... .254
Precautions In Repairing High Strength Steel ...... .256
HIGH STRENGTH STEEL (HSS) USED IN NIS-
SAN VEHICLES ................................................ .256
Replacement Operations ..................................... .259
DESCRIPTION ................................................. .259
HOODLEDGE ................................................... .262
FRONT SIDE MEMBER ................................... .263
FRONT SIDE MEMBER (PARTIAL REPLACE-
MENT) ............................................................... .265
FRONT PILLAR ................................................ .266
CENTER PILLAR .............................................. .268
OUTER SILL ..................................................... .270
REAR FENDER ................................................ .272
REAR PANEL ................................................... .274
REAR END CROSSMEMBER .......................... .276
REAR FLOOR REAR ........................................ .278
REAR SIDE MEMBER EXTENSION ................ .281

BL-6
PREPARATION
Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNIS001LI
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNIS001LJ
Tool number
(Kent-Moore No.)
Tool name Description
(J-39570)
Chassis ear Locating the noise
(J-43980)
NISSAN Squeak and
Rattle Kit Repairing the cause of the noise
SIIA0993E
SIIA0994E
Tool name Description
Engine ear Locating the noise
Power tool Loosening bolts and nuts
SIIA0995E
PIIB1407E

BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.

tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will only be eliminated
temporarily.

feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.

placing a piece of paper between components that you suspect are causing the noise.

looking for loose components and contact marks.
Refer to BL-9, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15 ×
25 mm(0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50
× 50 mm (1.97 × 1.97 in)

BL-10
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger room.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

BL-16
HOOD
Revision: 2006 July 2007 FX35/FX45
4. Remove instrument driver lower panel. Refer to IP-11, "Removal and Installation" .
5. After the bolt of the case with the air cleaner is disconnected, and it is moved, the cable is pulled.
6. Remove the grommet on the dashboard, and pull the hood lock cable toward the passenger room. CAUTION:
While pulling, be careful not to damage (peeling) the outside of the hood lock cable.
INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine room.
Be careful not to bend the cable too much, keeping the radius
100 mm (3.94 in) or more.
2. Make sure the cable is not offset from the positioning grommet, and push the grommet into the panel hole securely.
3. Apply the sealant to the grommet (at * mark) properly.
4. Install the cable securely to the lock.
5. After installing, check the hood lock adjustment and hood opener operation.
Hood Lock Control InspectionNIS001LQ
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Make sure that the hood lock secondary latch is properly engaged with the secondary striker with hood's own weight.
2. Make sure that the hood lock primary latch is securely engaged with the hood striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
3. When pulling hood opener lever gently, make sure that front end of the hood rises by approximately 20 mm (0.79 in) and that hood striker and hood lock primary latch are disengaged. Also make sure that hood
opener returns to the original position.
PIIA0173E
PIIA3552E
PIIB1082E