service INFINITI FX35 2007 Service Manual

TF-2Revision: 2006 July 2007 FX35/FX45
Started .................................................................
... 35
DIAGNOSTIC PROCEDURE ........................... ... 35
Vehicle Does Not Enter AWD Mode Even Though
AWD Warning Lamp Turned to OFF .................... ... 36
DIAGNOSTIC PROCEDURE ........................... ... 36
While Driving, AWD Warning Lamp Flashes Rapidly
(When Flashing in Approx. 1 Minute and Then Turn-
ing OFF) .............................................................. ... 37
While Driving, AWD Warning Lamp Flashes Slowly
(When Continuing to Flash until Turning Ignition
Switch OFF) ......................................................... ... 37
DIAGNOSTIC PROCEDURE ........................... ... 37
AWD CONTROL UNIT ........................................... ... 39
Removal and Installation ..................................... ... 39
REMOVAL ........................................................ ... 39
INSTALLATION ................................................. ... 39
FRONT OIL SEAL .................................................. ... 40
Removal and Installation ..................................... ... 40
REMOVAL ........................................................ ... 40
INSTALLATION ................................................. ... 40 REAR OIL SEAL ....................................................
... 41
Removal and Installation ...................................... ... 41
REMOVAL ......................................................... ... 41
INSTALLATION ................................................. ... 42
AIR BREATHER HOSE .......................................... ... 43
Removal and Installation ...................................... ... 43
TRANSFER ASSEMBLY ........................................ ... 44
Removal and Installation ...................................... ... 44
REMOVAL ......................................................... ... 44
INSTALLATION ................................................. ... 44
Disassembly and Assembly ................................. ... 45
COMPONENTS ................................................ ... 45
DISASSEMBLY ................................................. ... 46
INSPECTION .................................................... ... 51
ASSEMBLY ....................................................... ... 52
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 59
General Specifications ......................................... ... 59

PRECAUTIONS TF-3
C E F
G H
I
J
K L
M A
B
TF
Revision: 2006 July 2007 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NDS0009M
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
PrecautionsNDS0009N

Before connecting or disconnecting the AWD control unit
harness connector, turn ignition switch “OFF” and discon-
nect battery ground cable. Because battery voltage is
applied to AWD control unit even if ignition switch is turned
“OFF”.

When connecting or disconnecting pin connectors into or
from AWD control unit, take care not to damage pin termi-
nals (bend or break).
When connecting pin connectors, make sure that there are
no bends or breaks on AWD control unit pin terminal.

Before replacing AWD control unit, perform AWD control
unit input/output signal inspection and make sure whether
AWD control unit functions properly or not. Refer to TF-21,
"AWD Control Unit Input/Output Signal Reference Values" .
SEF289H
SEF291H
SDIA1848E

TF-4
PRECAUTIONS
Revision: 2006 July 2007 FX35/FX45
Service Notice or PrecautionsNDS0009O

Do not reuse transfer fluid, once it has been drained.

Check the fluid level or replace the fluid only with the vehicle parked on level ground.

During removal or installation, keep inside of transfer clear of dust or dirt.

Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern.
Fitting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause
longitudinal vibration.

Disassembly should be done in a clean work area, it is preferable to work in dustproof area.

Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign matter.

All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.

Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.

Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.

Gaskets, seals and O-rings should be replaced any time when the transfer is disassembled.

In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.

Observe the specified torque when assembling.

Clean and flush the parts sufficiently and blow-dry them.

Be careful not to damage sliding surfaces and mating surfaces.

Clean innerparts with lint-free cloth or towels. Do not use cotton work gloves and rags to prevent adhering
fibers.

PREPARATION TF-5
C E F
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B
TF
Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNDS0009P
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
ST27862000
(—)
Drift
a: 62.5 mm (2.461 in) dia.
b: 42 mm (1.65 in) dia.

Installing front oil seal
KV381054S0
(J-34286)
Puller

Removing rear oil seal
ST30720000
(J-25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

Installing rear oil seal

Installing mainshaft oil seal
KV40104830
(—)
Drift
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.500 in) dia.

Installing rear oil seal
KV38100300
(J-25523)
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.

Removing mainshaft bearing
ST33052000
(—)
Drift
a: 28 mm (1.10 in) dia.
b: 22 mm (0.87 in) dia.

Removing mainshaft assembly
ST30611000
(J-25742-1)
Drift bar
a: 350 mm (1.10 in)
b: 25 mm (1.10 in) dia.
c: M12 × 1.5P

Removing rear bearing
ZZA0194D
ZZA0601D
ZZA0811D
ZZA1003D
ZZA1046D
ZZA1000D
NT663

PREPARATION TF-7
C E F
G H
I
J
K L
M A
B
TF
Revision: 2006 July 2007 FX35/FX45
Commercial Service ToolsNDS0009Q
Tool nameDescription
Puller

Removing companion flange
Flange wrench

Removing and installing self-lock nut
Puller

Removing front drive shaft front bearing

Removing front drive shaft rear bearing
Power tool

Loosening bolts and nuts
NT077
NT771
ZZB0823D
PBIC0190E

SERVICE DATA AND SPECIFICATIONS (SDS) TF-59
C E F
G H
I
J
K L
M A
B
TF
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsNDS000AP
Applied model VQ35DE VK45DE
Transfer model ETX13B
Fluid capacity (Approx.) 1.25 (2-5/8 US pt, 2-1/4 lmp pt)

TF-60
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45

WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
C
D
F
G H
I
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K L
M
SECTION
A
B
WT
Revision: 2006 July 2007 FX35/FX45
ROAD WHEELS & TIRES
INDEX FOR DTC ........................................................ 3
DTC No. Index .................................................... ..... 3
PRECAUTIONS ..................................................... ..... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
Precautions ......................................................... ..... 4
Service Notice or Precautions ............................. ..... 5
PREPARATION ...................................................... ..... 6
Special Service Tools .......................................... ..... 6
Commercial Service Tools ................................... ..... 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 7
NVH Troubleshooting Chart ................................ ..... 7
ROAD WHEEL ....................................................... ..... 8
Inspection ............................................................ ..... 8
ALUMINUM WHEEL ........................................ ..... 8
STEEL WHEEL (FOR EMERGENCY USE) .... ..... 8
ROAD WHEEL TIRE ASSEMBLY ......................... ..... 9
Balancing Wheels (Bonding Weight Type) .......... ..... 9
REMOVAL ........................................................ ..... 9
WHEEL BALANCE ADJUSTMENT ................. ..... 9
Tire Rotation ........................................................ ... 10
TIRE PRESSURE MONITORING SYSTEM .......... ....11
System Components ........................................... .... 11
System Description ............................................. .... 11
TRANSMITTER ................................................ .... 11
REMOTE KEYLESS ENTRY RECEIVER ........ .... 11
BCM (BODY CONTROL MODULE) ................. ... 12
LOW TIRE PRESSURE WARNING LAMP ...... ... 12
RUN-FLAT TIRE WARNING LAMP ................. ... 12
DISPLAY UNIT ................................................. ... 13
CAN COMMUNICATION ....................................... ... 14
System Description ............................................. ... 14
TROUBLE DIAGNOSES ....................................... ... 15
Schematic ........................................................... ... 15
Wiring Diagram — T/WARN — ........................... ... 16
Control Unit Input/Output Signal Standard .......... ... 19
ID Registration Procedure ................................... ... 20
ID REGISTRATION WITH ACTIVATION TOOL ... 20 ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ......................................... ... 21
Transmitter Wake Up Operation .......................... ... 22
WITH ACTIVATION TOOL ............................... ... 22
Self-Diagnosis ..................................................... ... 23
DESCRIPTION ................................................. ... 23
FUNCTION ....................................................... ... 23
LOW TIRE PRESSURE WARNING LAMP DIAG-
NOSTIC CHART ............................................... ... 23
RUN-FLAT TIRE WARNING LAMP DIAGNOS-
TIC CHART ...................................................... ... 24
CONSULT-II Function (BCM) .............................. ... 25
FUNCTION ....................................................... ... 25
CONSULT-II SETTING PROCEDURE ............. ... 25
WORK SUPPORT MODE ................................ ... 25
SELF-DIAGNOSTIC RESULTS MODE ............ ... 26
DATA MONITOR MODE ................................... ... 27
ACTIVE TEST MODE ...................................... ... 27
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ... 30
INTRODUCTION .............................................. ... 30
WORK FLOW ................................................... ... 30
Preliminary Check ............................................... ... 31
Malfunction Code/Symptom Chart ....................... ... 32
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ..................................................................... ... 33
Transmitter or Control Unit (BCM) ....................... ... 33
MALFUNCTION CODE NO. 21, 22, 23 OR 24 ... 33
Transmitter - 1 ..................................................... ... 33
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................ ... 33
Transmitter - 2 ..................................................... ... 34
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 34
Vehicle Speed Signal ........................................... ... 35
MALFUNCTION CODE NO. 52 ........................ ... 35
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... ... 36
Low Tire Pressure Warning Lamp Does Not Come
On When Ignition Switch Is Turned On ............... ... 36
Low Tire Pressure Warning Lamp Stays On When
Ignition Switch Is Turned On ............................... ... 36

WT-2Revision: 2006 July 2007 FX35/FX45
Low Tire Pressure Warning Lamp Blinks When Igni-
tion Switch Is Turned On ..................................... ... 37
Run-Flat Tire Warning Lamp Stays On When Igni-
tion Switch is Turned On ...................................... ... 38
Turn Signal Lamp Blinks When Ignition Switch Is
Turned On ............................................................ ... 38
ID Registration Can Not Be Completed ............... ... 38 REMOVAL AND INSTALLATION ...........................
... 39
Transmitter ........................................................... ... 39
REMOVAL ......................................................... ... 39
INSTALLATION ................................................. ... 39
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 41
Road Wheel ......................................................... ... 41
Tire ....................................................................... ... 41

WT-4
PRECAUTIONS
Revision: 2006 July 2007 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NES000L3
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
PrecautionsNES000L5

Before connecting or disconnecting the BCM harness con-
nector, turn ignition switch “OFF” and disconnect the bat-
tery cable from the negative terminal. Battery voltage is
applied to BCM even if ignition switch is turned “OFF”.

When connecting or disconnecting pin connectors into or
from BCM, take care not to damage pin terminals (bend or
break).
When connecting pin connectors make sure that there are
not any bends or breaks on BCM pin terminals.

Before replacing BCM, perform control unit input/output
signal inspection and make sure whether BCM functions
properly or not. Refer to WT-19, "
Control Unit Input/Output
Signal Standard" .
SEF289H
SEF291H
SDIA1848E