lock INFINITI FX35 2008 Service Manual

BL-196
< SERVICE INFORMATION >
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
YES >> GO TO 2.
NO >> Refer to BL-195, "
Trouble Diagnosis Symptom Chart".
2.CHECK POWER SUPPLY CIRCUIT FOR BCM
1. Turn ignition switch OFF.
2. Disconnect BCM connector M4.
3. Check voltage between BCM connector M4 terminals and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following.  50A fusible link [Letter M, located in fuse block (J/B)]
 15A fuse [No.22, located in fuse block (J/B)]
 Harness for open or short between fusible link or fuse
and BCM.
3.CHECK IGNITION SWITCH ON SIGNAL
1. Turn ignition switch ON.
2. Check voltage between BCM connector M3 terminal and ground.
OK or NG
OK >> GO TO 4.
NG >> Check the following.  15A fuse [No.1, located in fuse block (J/B)]
 Harness for open or short between fuse and BCM.
4.CHECK GROUND CIRCUIT FOR BCM
1. Turn ignition switch OFF.
2. Check continuity between BCM connecto r M4 terminals 49 (B), 52 (B) and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness between BCM and ground.
5.REPLACE BCM
1. Replace BCM.
2. Perform initialization with CONSULT-III. For initialization, refer to “CONSULT -III Operation Manual NATS-IVIS/NVIS”.
Does the engine start?
YES >> BCM is malfunctioning.  Replace BCM.
 Perform initialization with CONSULT-III.
 For initialization, refer to “CONSULT -III Operation Manual NATS-IVIS/NVIS”.
NO >> ECM is malfunctioning. 42 (L/R) – Ground : Battery voltage
55 (G) – Ground : Battery voltage
PIIA6143E
38 (W/L) – Ground : Battery voltage
PIIA6144E
49 (B) – Ground : Continuity should exist.
52 (B) – Ground : Continuity should exist.
PIIA5084E
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BL-198
< SERVICE INFORMATION >
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
“LOCK MODE” displayed on CONSULT-III screen
1.CONFIRM SELF-DIAGNOSTIC RESULTS
Confirm SELF-DIAGNOSTIC RESULTS “LOCK MO DE” is displayed on CONSULT-III screen.
Does CONSULT-III screen disp lay as shown in figure?
YES >> GO TO 2.
NO >> Refer to BL-195, "
Trouble Diagnosis Symptom Chart".
2.ESCAPE FROM LOCK MODE
1. Turn ignition switch OFF.
2. Turn ignition switch ON with registered key. (Do not start engine.) Wait 5 seconds.
3. Return the key to OFF position. Wait 5 seconds.
4. Repeat steps 2 and 3 twice (total of three cycles).
5. Start the engine.
Does engine start?
YES >> System is OK (Now system is escaped from “LOCK MODE”).
NO >> GO TO 3.
3.PERFORM INITIALIZATION WITH CONSULT-III
Perform initialization with CONSULT-III.
For initialization, refer to “CONSULT -III Operation Manual NATS-IVIS/NVIS”.
NOTE:
If the initialization is not completed or malf unction, CONSULT-III shows the message on the screen.
Can the system be initialized?
YES >> System is OK.
NO >> GO TO 4.
4.PERFORM INITIALIZATION WITH CONSULT-III AGAIN
1. Replace BCM.
2. Perform initialization with CONSULT-III. For initialization, refer to “CONSULT -III Operation Manual NATS-IVIS/NVIS”.
NOTE:
If the initialization is not completed or malf unctions, CONSULT-III shows the message on the screen.
Can the system be initialized?
YES >> System is OK. BCM is malfunctioning.  Replace BCM.
 Perform initialization with CONSULT-III.
 For initialization, refer to “CONSULT -III Operation Manual NATS-IVIS/NVIS”.
NO >> ECM is malfunctioning.  Replace ECM.
 Perform initialization or re-communicating function.
- For initialization, refer to “CONSULT -III Operation Manual NATS-IVIS/NVIS”.
- For re-communicating function, refer to BL-187, "
ECM Re-Communicating Function".
Diagnosis Procedure 5INFOID:0000000001327938
Self-diagnostic results:
“CHAIN OF IMMU-KEY” is displayed on CONSULT-III screen
1.CONFIRM SELF-DIAGNOSTIC RESULTS
Confirm self-diagnostic results “CHAIN OF IM MU-KEY” is displayed on CONSULT-III screen.
Does CONSULT-III screen display as shown?
YES >> GO TO 2.
NO >> Refer to BL-195, "
Trouble Diagnosis Symptom Chart".
2.CHECK NATS ANTENNA AMP. INSTALLATION
Check NATS antenna amp. installation. Refer to BL-201, "
Removal and Installation NATS Antenna Amp".
OK or NG
OK >> GO TO 3.
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BL-200
< SERVICE INFORMATION >
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
7.CHECK NATS ANTENNA AMP. GROUND LINE CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between NATS antenna am p. connector M25 terminal 3 (B) and ground.
OK or NG
OK >> NATS antenna amp. is malfunctioning.
NG >>  Check harness for open or short between NATS antenna amp. and ground.
NOTE:
If harness is OK, replace BCM, perform initialization
with CONSULT-III. For initialization, refer to “CON-
SULT-III Operation Manual NATS–IVIS/NVIS”.
Diagnosis Procedure 6INFOID:0000000001327939
“SECURITY INDICATOR LAMP DOES NOT LIGHT UP”
1.CHECK FUSE
 Check 10A fuse [No.19, located in the fuse block (J/B)] NOTE:
Refer to BL-185, "
Component Parts and Harness Connector Location".
OK or NG
OK >> GO TO 2.
NG >> Replace fuse.
2.CHECK SECURITY INDICATOR LAMP
1. Install 10A fuse [No.19, located in the fuse block (J/B)]
2. Start engine and turn ignition switch OFF.
3. Check the security indicator lamp lights up.
OK or NG
OK >> Inspection END.
NG >> GO TO 3.
3.CHECK SECURITY INDICATOR LA MP POWER SUPPLY CIRCUIT
1. Disconnect security indicator lamp connector.
2. Check voltage between security indicator lamp connector M38 terminal 1 (R/W) and ground.
OK or NG
OK >> GO TO 4.
NG >> Check harness for open or short between fuse and security indicator lamp.
4.CHECK BCM FUNCTION
1. Connect security indicator lamp connector.
2. Disconnect BCM connector M3. 3 (B) – Ground : Continuity should exist.
PIIA6148E
Security indicator lamp should light up.
1 (R/W) – Ground : Battery voltage
PIIA6149E
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BRAKE PEDALBR-5
< SERVICE INFORMATION >
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BRAKE PEDAL
Inspection and AdjustmentINFOID:0000000001327607
Play and clearance between brake pedal and floor panel with pedal depressed
1. Check brake pedal height from dash lower panel.
2. Adjust height referring to the following specifications.
ADJUSTMENT
1. Loosen stop lamp switch and ASCD cancel switch (or brake switch) by rotating it counterclockwise by 45 °.
2. Loosen lock nut (A) on input rod, then rotate input rod to set pedal to the specified height, and tighten lock nut (A). Refer to
BR-14, "
Component".
CAUTION:
Make sure the threaded end of input rod stays inside clevis.
3. With pedal pulled and held by hand, press stop lamp switch and ASCD cancel switch (or brake switch) until its threaded end con-
tacts stopper rubber.
4. With the threaded end of stop lamp switch and ASCD cancel switch (or brake switch) contacting stopper rubber, rotate switch
clockwise by 45 ° to secure.
CAUTION:
Make sure that the clearance “C” between stopper rubber
and threaded end of stop lamp switch and ASCD cancel
switch (or brake switch) is within the standard.
5. Check pedal play. CAUTION:
Make sure that stop lamps go off when pedal is released.
6. Start engine to check brake pedal depressed height.
H Brake pedal height (from dash low-
er panel top surface) 161.5
− 171.5 mm (6.358 − 6.752 in)
D Depressed pedal height [under a
force of 490 N (50 kg, 110 lb) with
engine running] More than 95 mm (3.74 in)
C Clearance between stopper rubber
and the threaded end of stop lamp
switch and ASCD cancel switch (or
brake switch) 0.74
− 1.96 mm (0.0291 −0.0772 in)
A Pedal play 3 − 11 mm (0.12 − 0.43 in)
SFIA2380E
PFIA0819E
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BR-10
< SERVICE INFORMATION >
BRAKE TUBE AND HOSE
BRAKE TUBE AND HOSE
Hydraulic CircuitINFOID:0000000001327613
CAUTION:
 All brake hoses and tubes must be free from excessive bending, twisting and pulling.
 Make sure there is no interference with other part s when turning steering both clockwise and coun-
terclockwise.
 The brake tubes and hoses is an important safety pa rt. If a brake fluid leak is detected, always disas-
semble the parts. Replace applicable part with a new one, if necessary.
 Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted surfaces of bo dy, immediately wipe it off and them wash it away with water
immediately.
 Do not bend or twist brake hose sharply, or strongly pull it.
 When removing components, cover br ake line connections so that no dirt, no dust, or other foreign
matter gets in.
 Refill with new brake fluid “ DOT 3 ”.
 Do not reuse drained brake fluid.
Removal and Installation of Fr ont Brake Tube and Brake HoseINFOID:0000000001327614
REMOVAL
1. Drain brake fluid. Refer to BR-8, "Drain and Refill".
2. Using a flare nut wrench, remove brake tube from brake hose.
3. Remove union bolt and remove brake hose from caliper assembly.
4. Remove lock plate and remove brake hose from vehicle.
INSTALLATION
1. Position brake hose by aligning with the protrusion on caliper assembly, and them tighten union bolt to the specified torque.
CAUTION:
Do not reuse copper washer.
2. Install brake hose to brake tube. Temporarily tighten flare nut by hand as much as possible. Secure them it to bracket with lock
plate.
3. Using a flare nut torque wrench, tighten flare nut to the specified
torque.
4. Refill brake fluid and bleed air. Refer to BR-8, "
Bleeding Brake
System".
PFIA0818E
SFIA1204E
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BRAKE TUBE AND HOSEBR-11
< SERVICE INFORMATION >
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Removal and Installation of R ear Brake Piping and Brake HoseINFOID:0000000001327615
REMOVAL
1. Drain brake fluid. Refer to BR-8, "Drain and Refill".
2. Using a flare nut wrench, remove brake tube from brake hose.
3. Remove union bolt, and then remove brake hose from caliper assembly.
4. Remove lock nut plate and remove brake hose from vehicle.
INSTALLATION
1. Install brake hose to caliper assembly positioni ng hole and then tighten union bolt to the specified torque.
Refer to BR-10, "
Hydraulic Circuit".
CAUTION:
Do not reuse copper washer.
2. Connect brake hose to brake tube. Temporarily tighten flare nut by hand as much as possible.
3. Tighten brake hose mounting bolt to the specified torque.
4. Using a flare nut torque wrench, tighten flare nut to the specified torque. Refer to BR-10, "
Hydraulic Circuit".
5. After installation, bleed air. Refer to BR-8, "
Bleeding Brake Sys-
tem".
Inspection After InstallationINFOID:0000000001327616
CAUTION:
If a leak is detected at the connections, re tighten it or replace damaged part if necessary.
1. Check brake lines (tubes and hoses), and connections for fluid leakage, damage, twist, deformation, con-
tact with other parts, and loose connections.
2. While depressing brake pedal under a force of 785 N (80 kg, 177 lb) with engine running for approximately 5 seconds, check for fluid leak from each part.
SFIA1942E
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BRAKE BOOSTERBR-15
< SERVICE INFORMATION >
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CAUTION:
 Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted surfaces of body, immediately wipe it off and them wash it away with water
immediately.
 Be careful not to deform or bend brake tube while removing and installing brake booster.
 Replace clevis pin if it is damaged.
 Be careful not to damage brake booster stud bolt thr eads. If brake booster is tilted or inclined during
installation, dash panel may damage the threads.
 Install the check valve in the correct direction.
1. Remove vacuum hose from brake booster. Refer to BR-16
.
2. Remove brake master cylinder. Refer to BR-12, "
Removal and Installation".
3. Disconnect harness connector from brake booster assembly. (ICC model)
4. Remove snap pin and clevis pin from inside the vehicle. Refer to BR-6, "
Component".
5. Remove nuts from brake booster and brake pedal bracket.
6. Remove brake booster assembly from engine room.
INSPECTION AFTER REMOVAL
Output Rod Length Inspection
1. Using a handy vacuum pump, apply a vacuum of –66.7 kPa (– 500 mmHg, –19.69 inHg) to brake booster.
2. Check output rod length.
INSTALLATION
1. Loosen lock nut to adjust input r od length so that the length “B”
(shown in the figure) satisfies the specified value.
2. After adjusting “B”, temporarily tighten lock nut to install brake booster assembly to the vehicle. At this time, make sure to
install a gasket between brake booster assembly and the engine
room.
3. Connect brake pedal with clevis of input rod.
4. Install brake pedal bracket mounting nuts and bolt and tighten them to the specified torque. BR-6, "
Component".
5. Install brake tube from brake master cylinder to ABS actuator. Refer to BR-10, "
Hydraulic Circuit".
6. Install master cylinder to booster assembly. Refer to BR-12, "
Removal and Installation".
7. Adjust the height and play of brake pedal. BR-5, "
Inspection and Adjustment".
8. Tighten lock nut of input rod to the specified torque. Refer to BR-14, "
Component".
9. Bleed air. Refer to BR-8, "
Bleeding Brake System".
Standard dimension when
applying a vacuum of
− 66.7 kPa ( −500 mmHg, −19.69 inHg):
15.6 − 15.9 mm (0.614 − 0.626 in)
SFIA2146E
Length “B” : 126.5 mm (4.98 in)
SGIA0060E
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FRONT DISC BRAKEBR-21
< SERVICE INFORMATION >
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3. Remove sliding pins and sliding pin boots from torque member.
4. Place a wooden block as shown in the figure, and blow air from union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Do not get your fingers caught in piston.
5. Using a flat-bladed screwdriver, remove piston seal from cylin- der body.
CAUTION:
Be careful not to damage cylinder inner wall.
INSPECTION AFTER DISASSEMBLY
Cylinder Body
CAUTION:
Use new brake fluid to clean. Do not use mi neral oils such as gasoline or kerosene.
 Check the inner wall of cylinder for corrosion, wear, and damage. If a malfunction is detected, replace cylin-
der body.
 Minor flaws caused by corrosion or a foreign material can be removed by polishing a surface of the inner wall with a fine sandpaper. Replace cylinder body, if necessary.
Torque Member
Check for wear, cracks, and damage. If a malfunc tion is detected, replace the torque member.
Piston
CAUTION:
The piston sliding surface is plated. Do not polish with sandpaper.
Check piston surface for corrosion, wear, and damage. If a malfunction is detected, replace applicable part.
Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot
Check sliding pins, sliding pin bolts and sliding pin boots for wear, damage, and cracks. If a malfunction is
detected, replace applicable part.
ASSEMBLY
1. Apply polyglycol ether based lubricant to the piston seal, and
install them to the cylinder body.
CAUTION:
Do not reuse piston seal.
BRB0032D
SFIA0141E
SFIA2920E
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BR-26
< SERVICE INFORMATION >
REAR DISC BRAKE
CAUTION:
 Refill with new brake fluid “DOT 3”.
 Do not reuse drained brake fluid.
1. Install disc rotor.CAUTION:
Align the matching marks of disc rotor and wheel hub, which were marked at the time of removal
when reusing disc rotor.
2. Install caliper assembly to the vehicle, and tighten bolts to the specified torque. Refer to BR-24, "
Compo-
nent".
CAUTION:
Before installing caliper assembly to the vehicle , wipe off oil and grease on washer seats on axle
assembly and mounting surface of caliper assembly.
3. Install brake hose to caliper assembly and tighten union bolt to the specified torque. Refer to BR-24,
"Component".
CAUTION:
 Do not reuse copper washer for union bolts.
 Securely install brake hose to protrusion on caliper assembly.
4. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-8, "
Bleeding Brake
System".
5. Install tires to the vehicle.
Disassembly and Assembly of Brake Caliper AssemblyINFOID:0000000001327637
NOTE:
Do not remove torque member, brake pads, shims, shim cover and pad retainers, when disassembling or
assembling cylinder body.
DISASSEMBLY
1. Remove sliding pin bolts, and then remove brake pads, shims, shim cover, and pad retainer from torque
member and cylinder.
CAUTION:
Do not drop brake pads, shims, shim cover and pad retainer from torque member.
2. Remove sliding pin boot from torque member.
3. As shown in the figure, using a flat-bladed screwdriver, remove retaining ring from cylinder body.
4. Place a wooden block as shown in the figure, and blow air from union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Do not get your fingers caught in piston.
SBR028A
BRD0041D
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BRC-10
< SERVICE INFORMATION >[VDC/TCS/ABS]
SYSTEM DESCRIPTION
SYSTEM DESCRIPTION
SchematicINFOID:0000000001327660
FunctionsINFOID:0000000001327661
VDC
 In addition to the TCS/ABS function, the driver
steering amount and brake operation amount are detected
from steering angle sensor and pressure sensor, and the vehicle's driving status (amount of under steering /
over steering) is determined from information from G s ensor, wheel sensor, etc., and this information is used
to improve vehicle stability by controlling the braking and engine power to all four wheels.
 SLIP indicator lamp flashes to inform the driver of VDC operation.
 During VDC operation, body and brake pedal lightly vibrate and mechanical noises may be heard. This is
normal.
 ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp might turn on when vehicle is subject
to strong shaking or large vibration, such as when vehi cle is on a turn table, a ship or a steep slope such as
bank while engine is running. In this case, restart engine on a normal road, and if ABS warning lamp, VDC
OFF indicator lamp, and SLIP indicator lamp turn off, there is no malfunction.
TCS
 The wheel spin of the drive wheels is detected by ABS actuator and electric unit (control unit) from the wheel
speed signals from four wheels, so if wheel spin occurs , drive wheel right and left brake fluid pressure con-
trol and engine fuel cut are performed while throttle value is restricted to reduce the engi\
ne torque and
decrease the amount of wheel spin. In addition, the degree throttle is opened is controlled to achieve the
optimum engine torque.
 Depending on road circumstances, the driver may have a sluggish feel. This is normal, because the opti-
mum traction has the highest priority under TCS operation.
 TCS may be activated any time vehicle suddenly accelerates, suddenly down/upshifts, or is driven on a road with a varying surface friction coefficient.
 During TCS operation, it informs a driver of sy stem operation by flashing SLIP indicator lamp.
ABS
 The Anti-Lock Braking System is a function that detec ts wheel revolution while braking, and it improves han-
dling stability during sudden braking by electrically prev enting 4 wheel lock. Maneuverability is also improved
for avoiding obstacles.
 If the electrical system malfunc tions, then the fail-safe function star ts, the ABS becomes inoperative, and
ABS warning lamp turns on.
 Electrical system diagnosis by CONSULT-III is available.
 During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.
 When starting engine, or just after starting vehicle, brake pedal may vibrate or motor operating noises may be heard from engine compartment. This is a normal status of operation check.
SFIA1160E
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