4WD INFINITI M35 2006 Factory User Guide

TROUBLE DIAGNOSES WORK FLOW
LAN-21
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Revision: 2006 January2006 M35/M45
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN
FOR TCM
Display Results (Present)
OK: Normal
NG: Malfunction
UNKWN: The diagnosed unit does not transmit or receive the applicable data normally.
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN
FOR AWD CONTROL UNIT
Display Results (Present)
OK: Normal
NG: Malfunction
UNKWN: The diagnosed unit does not transmit or receive the applicable data normally.
PKIB9793E
“SELECT SYSTEM”
screen“CAN DIAG SUPPORT
MNTR” screenDescription Present
A/TINITIAL DIAG Make sure that microcomputer in ECU works normally.OK/NG
TRANSMIT DIAG Make sure of normal transmission. OK/UNKWN
ECM Make sure of normal reception from ECM. OK/UNKWN
VDC/TCS/ABSMake sure of normal reception from ABS actuator and electric unit
(control unit).OK/UNKWN
METER/M&A Make sure of normal reception from unified meter and A/C amp. OK/UNKWN
ICC/e4WD Make sure of normal reception from ICC sensor integrated unit. OK/UNKWN
AWD/4WD Make sure of normal reception from AWD control unit. OK/UNKWN
PKIA8948E
“SELECT SYSTEM”
screen“CAN DIAG SUPPORT
MNTR” screenDescription Present
ALL MODE AWD/
4WDINITIAL DIAG Make sure that microcomputer in ECU works normally.OK/NG
TRANSMIT DIAG Make sure of normal transmission. OK/UNKWN
VDC/TCS/ABSMake sure of normal reception from ABS actuator and electric
unit (control unit).OK/UNKWN
ECM Make sure of normal reception from ECM. OK/UNKWN
TCM TCM is not diagnosed. UNKWN
METER/M&A Make sure of normal reception from unified meter and A/C amp. OK/UNKWN

TROUBLE DIAGNOSES WORK FLOW
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Revision: 2006 January2006 M35/M45
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR UNIFIED METER AND A/C
AMP.
Display Results (Present)
OK: Normal
UNKWN: The diagnosed unit does not transmit or receive the applicable data normally.
–: There is no received unit or the unit is not in the condition that reception diagnosis is performed.
Display Results (Past)
OK: Normal
0: There is malfunction now.
1 ~ 39: Displays when it is normal at present and finds malfunction in the past. It increases like 012...3839 after returning to the
normal condition whenever IGN OFF
ON. If it is over 39, it is fixed to 39 until the self-diagnostic results are erased. It returns to 0
when malfunction is detected again in the process.
–: Undiagnosed
PKIB9798E
“SELECT SYSTEM”
screen“CAN DIAG SUPPORT
MNTR” screenDescription Present Past
METER A/C AMPTRANSMIT DIAG Make sure of normal transmission. OK/UNKWN/–
OK/0/1~39/– ECM Make sure of normal reception from ECM. OK/UNKWN/–
TCM Make sure of normal reception from TCM. OK/UNKWN/–
BCM/SEC Make sure of normal reception from BCM. OK/UNKWN/–
VDC/TCS/ABSMake sure of normal reception from ABS actuator
and electric unit (control unit).OK/UNKWN/–
IPDM E/R IPDM E/R is not diagnosed. –
MULTI AVMake sure of normal reception from AV(NAVI) con-
trol unit.OK/UNKWN/–
I-KEYMake sure of normal reception from Intelligent Key
unit.OK/UNKWN/–
EPS EPS is not diagnosed. –
AWD/4WDMake sure of normal reception from AWD control
unit.OK/UNKWN/–
e4WD e4WD is not diagnosed. –
ICCMake sure of normal reception from ICC sensor
integrated unit.OK/UNKWN/–
LANE KEEP LANE KEEP is not diagnosed. –
TIRE-PMake sure of normal reception from low tire pres-
sure warning control unit.OK/UNKWN/–
AFSMake sure of normal reception from AFS control
unit.OK/UNKWN/–

TROUBLE DIAGNOSES WORK FLOW
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Revision: 2006 January2006 M35/M45
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN
FOR DRIVER SEAT CONTROL UNIT
Display Results (Present)
OK: Normal
NG: Malfunction
UNKWN: The diagnosed unit does not transmit or receive the applicable data normally.
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN
FOR ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)
Display Results (Present)
OK: Normal
NG: Malfunction
UNKWN: The diagnosed unit does not transmit or receive the applicable data normally.
SKIB2360E
“SELECT SYSTEM”
screen“CAN DIAG SUPPORT
MNTR” screenDescription Present
AUTO DRIVE POS.INITIAL DIAG Make sure that microcomputer in ECU works normally.OK/NG
TRANSMIT DIAG TRANSMIT DIAG is not diagnosed. OK
BCM/SEC Make sure of normal reception from BCM. OK/UNKWN
METER/M&A Make sure of normal reception from unified meter and A/C amp. OK/UNKWN
TCM Make sure of normal reception from TCM. OK/UNKWN
PKIB9794E
“SELECT SYSTEM”
screen“CAN DIAG SUPPORT
MNTR” screenDescription Present
ABSINITIAL DIAG Make sure that microcomputer in ECU works normally.OK/NG
TRANSMIT DIAG Make sure of normal transmission. OK/UNKWN
ECM Make sure of normal reception from ECM. OK/UNKWN
TCM Make sure of normal reception from TCM. OK/UNKWN
METER/M&A METER/M&A is not diagnosed. UNKWN
STRG Make sure of normal reception from steering angle sensor. OK/UNKWN
ICC Make sure of normal reception from ICC sensor integrated unit. OK/UNKWN
AWD/4WD Make sure of normal reception from AWD control unit. OK/UNKWN
RAS Make sure of normal reception from RAS control unit. OK/UNKWN

TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION TF
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Revision: 2006 January2006 M35/M45
TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
Service Notice or Precautions .................................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 8
NVH Troubleshooting Chart ..................................... 8
TRANSFER FLUID ..................................................... 9
Replacement ............................................................ 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Inspection ................................................................. 9
FLUID LEAKAGE AND FLUID LEVEL .................. 9
AWD SYSTEM .......................................................... 10
Power Transfer Diagram ........................................ 10
System Description ................................................ 10
DESCRIPTION .................................................... 10
ELECTRIC CONTROLLED COUPLING .............. 11
AWD CONTROL UNIT ......................................... 11
AWD WARNING LAMP ....................................... 12
System Diagram ..................................................... 12
COMPONENTS FUNCTION DESCRIPTION ..... 13
CAN Communication .............................................. 13
SYSTEM DESCRIPTION .................................... 13
TROUBLE DIAGNOSIS ............................................ 14
Fail-Safe Function .................................................. 14
How to Perform Trouble Diagnosis ........................ 14
BASIC CONCEPT ............................................... 14
Location of Electrical Parts ..................................... 15
Circuit Diagram ...................................................... 16
Wiring Diagram — AWD — .................................... 17
Trouble Diagnosis Chart for Symptoms ................. 20
AWD Control Unit Input/Output Signal Reference
Values .................................................................... 20AWD CONTROL UNIT INSPECTION TABLE ..... 20
CONSULT-II Function (ALL MODE AWD/4WD) ..... 21
FUNCTION .......................................................
... 21
CONSULT-II SETTING PROCEDURE ................ 22
SELF-DIAG RESULT MODE ............................... 22
DATA MONITOR MODE ...................................... 24
ACTIVE TEST MODE ......................................... 25
AWD CONTROL UNIT PART NUMBER ............. 25
TROUBLE DIAGNOSIS FOR SYSTEM .................... 26
Power Supply Circuit for AWD Control Unit ............ 26
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 26
DIAGNOSTIC PROCEDURE .............................. 26
AWD Control Unit ................................................... 27
DIAGNOSTIC PROCEDURE .............................. 27
ABS System ........................................................... 27
DIAGNOSTIC PROCEDURE .............................. 27
AWD Solenoid ........................................................ 28
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 28
DIAGNOSTIC PROCEDURE .............................. 28
COMPONENT INSPECTION .............................. 30
AWD Actuator Relay ............................................... 31
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 31
DIAGNOSTIC PROCEDURE .............................. 31
Engine Control Signal ............................................. 32
DIAGNOSTIC PROCEDURE .............................. 32
CAN Communication Line ...................................... 32
DIAGNOSTIC PROCEDURE .............................. 32
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 33
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned to ON .............................. 33
DIAGNOSTIC PROCEDURE .............................. 33
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started ................................. 33
DIAGNOSTIC PROCEDURE .............................. 33
Heavy Tight-Corner Braking Symptom Occurs
When The Vehicle Is Driven and The Steering Wheel
Is Turned Fully to Either Side after The Engine Is

TROUBLE DIAGNOSIS
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Revision: 2006 January2006 M35/M45
*1 : The values are changed by throttle opening and engine speed.
*2 : Mode switch is not equipped, but displayed.
CONSULT-II Function (ALL MODE AWD/4WD)NDS000DM
FUNCTION
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
RR RH SENSOR [km/h] or [mph]Wheel speed (Rear wheel
right)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of
10%)
RR LH SENSOR [km/h] or [mph]Wheel speed (Rear wheel
left)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of
10%)
BATTERY VOLT [V]Power supply voltage for
AWD control unitIgnition switch: ON Battery voltage
THRTL POS SEN [%] Throttle opening conditionWhen depressing accelerator pedal
(Value rises gradually in response to
throttle position.)0 - 100%
ETS SOLENOID [A]Monitored value of current at
AWD solenoidEngine running
At idle speedApprox. 0.000A
Engine running
When depressing accelerator
pedalApprox. 0.000 - 0.500A*1
STOP LAMP SW [ON/OFF]Condition of brake pedal
operationBrake pedal: Depressed ON
Brake pedal: Released OFF
ENG SPEED SIG [RUN/STOP] Condition of engine runningEngine stopped
(Engine speed: Less than 400 rpm)STOP
Engine running
(Engine speed: 400 rpm or more)RUN
ETS ACTUATOR [ON/OFF]Operating condition of AWD
actuator relay (integrated in
AWD control unit)Engine stopped (Ignition
switch: ON)OFF
Engine running ON
4WD WARN LAMP [ON/OFF] AWD warning lamp conditionAWD warning lamp: ON ON
AWD warning lamp: OFF OFF
4WD MODE SW*
2 [AUTO]Input condition from mode
switchAlways AUTO
4WD MODE MON [AUTO] Control status of AWD Engine running AUTO
DIS-TIRE MONI [mm]Improper size tire installed
conditionVehicle running with normal size tire
installed0-4 mm
Vehicle running with improper size
tire installed (Front/rear tire size dif-
ference, wear condition)4-8 mm, 8- mm
P BRAKE SW [ON/OFF] Condition of parking brakeParking brake operated ON
Parking brake not operated OFF Monitor item [Unit] Content Condition Display value
Diagnostic test mode FunctionReference
page
Self-diagnostic results
Self-diagnostic results can be read and erased quickly.TF-22
Data monitorInput/Output data in the AWD control unit can be read.TF-24

TF-22
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
CONSULT-II SETTING PROCEDURE
Refer to GI-39, "CONSULT-II Start Procedure" .
SELF-DIAG RESULT MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-39, "CONSULT-II Start Procedure" .
2. Start engine and drive at 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop vehicle. With engine at idle, touch “SELF-DIAG RESULTS”.
Display shows malfunction experienced since the last erasing
operation.
NOTE:
The details for “TIME” are as follow:
–“0”: Error currently detected with AWD control unit.
–Except for “0”: Error detected in the past and memorized
with AWD control unit.
Detects frequency of driving after DTC occurs (frequency
of turning ignition switch “ON/OFF”).
Display Item List
CAUTION:
If “CAN COMM CIRCUIT [U1000]” is displayed with other DTCs, first perform the trouble diagnosis for CAN communica-
tion line.
Make sure that ABS warning lamp turns OFF by driving for a minute at vehicle speed of 30 km/h (19 MPH) or more after
turning ignition switch “OFF” if AWD warning lamp turns ON with system malfunction of “ABS SYSTEM [C1203]”. AWD
warning lamp may not turn OFF if it is normal unless ignition switch turns OFF at once and engine restarts after that.
How to Erase Self-Diagnostic Results
1. Perform applicably inspection of malfunctioning item and then repair or replace.
2. Start engine and drive at 30 km/h (19 MPH) or more for approx. 1 minute.
3. Make sure that ABS warning lamp turns OFF.
CAN diagnostic support monitorThe results of transmit/receive diagnosis of CAN communication can be read.LAN-20
Active testDiagnostic Test Mode in which CONSULT-II drives some actuators apart from
the AWD control unit and also shifts some parameters in a specified range.TF-25
ECU part numberAWD control unit part number can be read.TF-25
Diagnostic test mode FunctionReference
page
SDIA2217E
Items (CONSULT-II screen
terms)Diagnostic item is detected when... Check item
CONTROLLER FAILURE
[C1201]Malfunction has occurred inside AWD control unit.TF-27, "
AWD Control Unit"
ABS SYSTEM
[C1203]Malfunction related to wheel sensor has been detected by ABS actu-
ator and electric unit (control unit).TF-27, "ABS System"
4WD SOLENOID
[C1204]Malfunction related to AWD solenoid has been detected.TF-28, "AWD Solenoid"
4WD ACTUATOR RLY
[C1205]Malfunction has been detected from AWD actuator relay integrated
with AWD control unit, or malfunction related to AWD solenoid has
been detected.TF-31, "AWD Actuator
Relay" or TF-28, "AWD
Solenoid"
ENGINE SIGNAL 1
[C1210]Malfunction has been detected from ECM.TF-32, "Engine Control Sig-
nal"
CAN COMM CIRCUIT
[U1000]Malfunction has been detected from CAN communication line.TF-32, "CAN Communica-
tion Line"
NO DTC IS DETECTED.
FURTHER TESTING MAY BE
REQUIRED.No NG item has been detected. —

TROUBLE DIAGNOSIS
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NOTE:
Make sure that ABS warning lamp turns OFF by driving for a minute at vehicle speed of 30 km/h
(19 MPH) or more after turning ignition switch “OFF” if AWD warning lamp turns ON with system
malfunction of “ABS SYSTEM [C1203]”. AWD warning lamp may not turn OFF if it is normal unless
ignition switch turns OFF at once and engine restarts after that.
4. Turn ignition switch “OFF” to erase memory.
5. Start engine and select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD” with CONSULT-II.
6. Touch “ERASE” on CONSULT-II screen to erase DTC memory.
CAUTION:
If memory cannot be erased, perform applicably diagnosis.
7. Drive at 30 km/h (19 MPH) or more for approx. 1 minute. Be sure AWD warning lamp is OFF.

TF-24
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
DATA MONITOR MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-39, "CONSULT-II Start Procedure" .
2. Touch “DATA MONITOR”.
3. Select from “SELECT MONITOR ITEM”, screen of data monitor mode is displayed.
NOTE:
When malfunction is detected, CONSULT-II performs REAL-TIME DIAGNOSIS.
Also, any malfunction detected while in this mode will be displayed at real time.
Display Item List
: Standard –: Not applicable
Monitor item (Unit)SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
FR RH SENSOR [km/h] or [mph]
Wheel speed calculated by front wheel
sensor RH signal is displayed.
FR LH SENSOR [km/h] or [mph]
Wheel speed calculated by front wheel
sensor LH signal is displayed.
RR RH SENSOR [km/h] or [mph]
Wheel speed calculated by rear wheel
sensor RH signal is displayed.
RR LH SENSOR [km/h] or [mph]
Wheel speed calculated by rear wheel
sensor LH signal is displayed.
BATTERY VOLT [V] – –
Power supply voltage for AWD control unit
THRTL POS SEN [%] – –
Throttle opening status is displayed.
ETS SOLENOID [A] – –
Monitored value of current at AWD sole-
noid
STOP LAMP SW [ON/OFF] – –
Stop lamp switch signal status via CAN
communication line is displayed.
ENG SPEED SIG [RUN/STOP] – –
Engine status is displayed.
ETS ACTUATOR [ON/OFF] – –
Operating condition of AWD actuator relay
(integrated in AWD control unit) is dis-
played.
4WD WARN LAMP [ON/OFF] – –
Control status of AWD warning lamp is dis-
played.
4WD MODE SW [AUTO] – –
Mode switch is not equipped, but dis-
played.
4WD MODE MON [AUTO] – –
Control status of AWD is displayed.
DIS-TIRE MONI [mm] – –
Improper size tire installed condition is dis-
played.
P BRAKE SW [ON/OFF] – –
Parking switch signal status via CAN com-
munication line is displayed.
Voltage [V] – –
The value measured by the voltage probe
is displayed.
Frequency [Hz] – –
The value measured by the pulse probe is
displayed. DUTY-HI (high) [%] – –DUTY-LOW (low) [%] – –
PLS WIDTH-HI [msec] – –
PLS WIDTH-LOW [msec] – –

TROUBLE DIAGNOSIS FOR SYSTEM
TF-27
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2. CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Check continuity between AWD control unit harness connector
F109 terminals 10, 11 and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
3. CHECK DTC
Start engine.
Does AWD warning lamp turn OFF?
YES >>INSPECTION END
NO >> Perform the self-diagnosis, repair or replace damaged parts. Refer to TF-22, "
SELF-DIAG
RESULT MODE" .
AWD Control UnitNDS000DO
DIAGNOSTIC PROCEDURE
Check the following if “CONTROLLER FAILURE [C1201]” is displayed in self-diagnosis results of CON-
SULT-II.
1. PERFORM SELF-DIAGNOSIS
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Touch “ERASE”.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Perform the self-diagnosis again.
Is the
“CONTROLLER FAILURE [C1201]” displayed?
YES >> Replace AWD control unit. Refer to TF-39, "AWD CONTROL UNIT" .
NO >>INSPECTION END
ABS SystemNDS000DP
DIAGNOSTIC PROCEDURE
Check the following if “ABS SYSTEM [C1203]” is displayed in self-diagnosis results of CONSULT-II.
1. CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Perform self-diagnosis with ABS actuator and electric unit (control unit). Refer to BRC-23, "
Self-Diagnosis" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.Continuity should exist.
SDIA1883E

TF-28
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 January2006 M35/M45
2. CHECK DTC AFTER DRIVING
1. Turn ignition switch “OFF”.
2. Start engine and drive vehicle at 30 km/h (19 MPH) for at least 1 minute.
3. Make sure that ABS warning lamp turns OFF.
4. Perform erase self-diagnosis results. Refer to TF-22, "
How to Erase Self-Diagnostic Results" .
5. Stop vehicle and turn ignition switch “OFF”.
6. Turn ignition switch “ON”.
7. Perform self-diagnosis.
Is the
“ABS SYSTEM [C1203]” displayed?
YES >> GO TO 3.
NO >>INSPECTION END
3. CHECK AWD CONTROL UNIT
Check AWD control unit input/output signal. Refer to TF-20, "
AWD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >> GO TO 4.
NG >> Check AWD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
4. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >>INSPECTION END
NG >> Perform self-diagnosis with ABS actuator and electric unit (control unit) again. Refer to BRC-23,
"Self-Diagnosis" .
AW D S o l e n oi dNDS000DQ
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
*: The values are changed by throttle opening and engine speed.
DIAGNOSTIC PROCEDURE
Check the following if “4WD SOLENOID [C1204]” is displayed in self-diagnosis results of CONSULT-II.
Monitor item [Unit] Condition Display value
ETS SOLENOID [A] Engine runningAt idle speed Approx. 0.000A
When depressing accelerator pedal Approx. 0.000 - 0.500A*