engine INFINITI M35 2006 Factory Service Manual

BRC-36
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
Inspection 2: Engine SystemNFS000QM
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK ENGINE SYSTEM
1. Perform ECM self-diagnosis. Repair or replace items indicated, then perform ECM self-diagnosis again.
Refer to EC-100, "
TROUBLE DIAGNOSIS" (VQ35DE), EC-811, "TROUBLE DIAGNOSIS" (VK45DE).
2. Perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows NO DTC IS DETECTED.
Inspection 3: ABS Actuator and Electric Unit (Control Unit)NFS000QN
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
CAUTION:
Replace ABS actuator and electric unit (control unit) when self-diagnostic result shows items other
than those above.
Is above displayed on the self-diagnosis display?
YES >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the result shows NO DTC IS DETECTED.
NO >> INSPECTION END
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2
ENGINE SIGNAL 3
ENGINE SIGNAL 4
ENGINE SIGNAL 6
Self-diagnosis results
CONTROLLER FAILURE
EMERGENCY BRAKE
VARIANT CODING

BRC-44
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
3. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
Perform Park/Neutral position switch inspection. Refer to AT- 11 3 , "
DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
OK or NG
OK >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the result shows NO DTC IS DETECTED.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows NO DTC IS DETECTED.
Inspection 10: Stop Lamp Switch CircuitNFS000QU
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect stop lamp switch connector E124 and ABS actuator and electric
unit (control unit) connector E30, check terminal for deformation, disconnection, looseness, and so on. If
any malfunction is found, repair or replace terminal.
2. Reconnect connectors securely.
3. Start engine.
4. Repeat pumping brake pedal carefully several times, and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
Self-diagnosis results
STOP LAMP SW

TROUBLE DIAGNOSIS
BRC-45
[VDC/TCS/ABS]
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Revision: 2006 January2006 M35/M45
3. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector E30.
2. Check voltage between ABS actuator and electric unit (control
unit) harness connector E30 terminal 30 and ground.
OK or NG
OK >> Perform self-diagnosis.
NG >>
Repair or replace stop lamp switch circuit.
Perform the self-diagnosis, and make sure that the result shows NO DTC IS DETECTED.
Inspection 11: Yaw Rate/Side G Sensor CircuitNFS000QV
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc., when VDC function is off (VDC
OFF switch "ON") may cause yaw rate/side G sensor system to indicate a malfunction. However,
this is not a malfunction, if normal operation can be resumed after restarting engine. Then erase
memory of self-diagnosis.
If vehicle is on turn-table at entrance to parking garage, or on other moving surface, VDC OFF
indicator lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor sys-
tem malfunction. However, in this case there is no malfunction in yaw rate sensor system. Take
vehicle off of turn-table or other moving surface, and start engine. Results will return to normal.
And after doing spin turns or acceleration turns with VDC function is being off (VDC OFF switch
“ON”), too, the results will return to a normal condition by re-starting vehicle.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
SFIA3038E
ABS actuator and electric
unit (control unit)Ground Condition Voltage
30 —Brake pedal depressedBattery voltage
(Approx. 12 V)
Brake pedal not depressed Approx. 0V
Self-diagnosis results
YAW RATE SENSOR
SIDE G-SEN CIRCUIT

TROUBLE DIAGNOSIS
BRC-55
[VDC/TCS/ABS]
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Revision: 2006 January2006 M35/M45
Symptom 3 The Braking Distance Is LongNFS000R6
CAUTION:
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector to deactivate
ABS. In this condition, check stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR” of symptom 1. Refer to
BRC-53, "
Symptom 1 Excessive ABS Function Operation Frequency" .
NG >> Check brake system.
Symptom 4 ABS Function Does Not OperateNFS000R7
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned on or when driving.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR” of symptom 1. Refer to
BRC-53, "
Symptom 1 Excessive ABS Function Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-23, "
Self-Diagnosis" .
Symptom 5 Pedal Vibration or ABS Operation Sound OccursNFS000R8
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it).However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if there is pedal vibration or operation sound when the engine is started.
Do symptoms occur?
YES >> GO TO 2.
NO >> Perform self -diagnosis. Refer to BRC-23, "
Self-Diagnosis" .
2. SYMPTOM CHECK 2
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR” of symptom 1. Refer to
BRC-53, "
Symptom 1 Excessive ABS Function Operation Frequency" .

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION CO
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Revision: 2006 January2006 M35/M45
ENGINE COOLING SYSTEM
VQ35DE
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Liquid Gasket .................................. 3
REMOVAL OF LIQUID GASKET SEALING .......... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 6
OVERHEATING CAUSE ANALYSIS .......................... 7
Troubleshooting Chart .............................................. 7
COOLING SYSTEM .................................................... 9
Cooling Circuit .......................................................... 9
System Chart ......................................................... 10
ENGINE COOLANT ...................................................11
Inspection ................................................................ 11
LEVEL CHECK .................................................... 11
LEAK CHECK ...................................................... 11
Changing Engine Coolant ....................................... 11
DRAINING ENGINE COOLANT .......................... 11
REFILLING ENGINE COOLANT ........................ 12
FLUSHING COOLING SYSTEM ......................... 13
RADIATOR ................................................................ 14
Components ........................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................
... 14
INSTALLATION ................................................... 16
INSPECTION AFTER INSTALLATION ............... 16
Checking Radiator Cap .......................................... 16
Checking Radiator .................................................. 16
RADIATOR (ALUMINUM TYPE) .............................. 18
Components ........................................................... 18
Disassembly and Assembly ................................... 18
PREPARATION ................................................... 18
DISASSEMBLY ................................................... 18
ASSEMBLY ......................................................... 19
INSPECTION ...................................................... 21COOLING FAN .......................................................... 22
Components ........................................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................
... 22
INSTALLATION ................................................... 22
INSPECTION AFTER INSTALLATION ................ 22
Disassembly and Assembly .................................... 23
DISASSEMBLY ................................................... 23
INSPECTION AFTER DISASSEMBLY ................ 23
ASSEMBLY ......................................................... 23
WATER PUMP .......................................................... 24
Components ........................................................... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................
... 24
INSPECTION AFTER REMOVAL ....................... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 28
WATER INLET AND THERMOSTAT ASSEMBLY .... 29
Components ........................................................... 29
Removal and Installation ........................................ 29
REMOVAL ........................................................
... 29
INSPECTION AFTER REMOVAL ....................... 30
INSTALLATION ................................................... 30
INSPECTION AFTER INSTALLATION ................ 30
WATER OUTLET AND WATER PIPING ................... 31
Components ........................................................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................
... 31
INSTALLATION ................................................... 32
INSPECTION AFTER INSTALLATION ................ 32
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 33
Standard and Limit .................................................. 33
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 33
RADIATOR .......................................................
... 33
THERMOSTAT .................................................... 33

CO-2Revision: 2006 January2006 M35/M45
VK45DE
PRECAUTIONS ......................................................... 34
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 34
PREPARATION ......................................................... 35
Special Service Tools ............................................. 35
Commercial Service Tools ...................................... 35
OVERHEATING CAUSE ANALYSIS ........................ 36
Troubleshooting Chart ............................................ 36
COOLING SYSTEM .................................................. 38
Cooling Circuit ........................................................ 38
System Chart .......................................................... 39
ENGINE COOLANT .................................................. 40
Inspection ............................................................... 40
LEVEL CHECK .................................................... 40
LEAK CHECK ...................................................... 40
Changing Engine Coolant ....................................... 40
DRAINING ENGINE COOLANT .......................... 40
REFILLING ENGINE COOLANT ......................... 41
FLUSHING COOLING SYSTEM ......................... 42
RADIATOR ................................................................ 43
Components ........................................................... 43
Removal and Installation ........................................ 43
REMOVAL ........................................................
... 43
INSTALLATION .................................................... 45
INSPECTION AFTER INSTALLATION ................ 45
Checking Radiator Cap .......................................... 45
Checking Radiator .................................................. 45
RADIATOR (ALUMINUM TYPE) ............................... 47
Components ........................................................... 47
Disassembly and Assembly .................................... 47
PREPARATION ................................................... 47
DISASSEMBLY ................................................... 47
ASSEMBLY ......................................................... 48
INSPECTION ....................................................... 50COOLING FAN .......................................................... 51
Components ............................................................ 51
Removal and Installation ......................................... 51
REMOVAL ............................................................ 51
INSTALLATION .................................................... 51
INSPECTION AFTER INSTALLATION ................ 51
Disassembly and Assembly .................................... 52
DISASSEMBLY .................................................... 52
INSPECTION AFTER DISASSEMBLY ................ 52
ASSEMBLY .......................................................... 52
WATER PUMP ........................................................... 53
Components ............................................................ 53
Removal and Installation ......................................... 53
REMOVAL ............................................................ 53
INSPECTION AFTER REMOVAL ........................ 54
INSTALLATION .................................................... 54
INSPECTION AFTER INSTALLATION ................ 54
THERMOSTAT AND WATER CONTROL VALVE ..... 55
Components ............................................................ 55
Removal and Installation ......................................... 55
REMOVAL ............................................................ 55
INSPECTION AFTER REMOVAL ........................ 56
INSTALLATION .................................................... 56
INSPECTION AFTER INSTALLATION ................ 57
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 58
Standard and Limit .................................................. 58
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 58
RADIATOR ........................................................... 58
THERMOSTAT ..................................................... 58
WATER CONTROL VALVE .................................. 58

CO-4
[VQ35DE]
PRECAUTIONS
Revision: 2006 January2006 M35/M45
3. Attach liquid gasket tube to the tube presser [SST: WS39930000
(—)].
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.
If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
As for the bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
Within five minutes of liquid gasket application, install the mat-
ing component.
If liquid gasket protrudes, wipe it off immediately.
Do not retighten after mounting bolts and nuts the installation.
After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
EMA0622D
SEM159F

OVERHEATING CAUSE ANALYSIS
CO-7
[VQ35DE]
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Revision: 2006 January2006 M35/M45
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartNBS004QN
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio
———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration

CO-8
[VQ35DE]
OVERHEATING CAUSE ANALYSIS
Revision: 2006 January2006 M35/M45
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

ENGINE COOLANT
CO-11
[VQ35DE]
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Revision: 2006 January2006 M35/M45
ENGINE COOLANTPFP:KQ100
InspectionNBS004QQ
LEVEL CHECK
Check if the reservoir tank engine coolant level is within the
“MIN” to “MAX” when the engine is cool.
Adjust the engine coolant level as necessary.
LEAK CHECK
To check for leaks, apply pressure to the cooling system with the
radiator cap tester (commercial service tool) and radiator cap
tester adapter (SST).
WAR NING :
Do not remove radiator cap when engine is hot. Serious
burns could occur from high-pressure engine coolant
escaping from radiator.
CAUTION:
Higher test pressure than specified may cause radiator
damage.
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.
If anything is found, repair or replace damaged parts.
Changing Engine CoolantNBS004QR
WAR NING :
To avoid being scalded, do not change engine coolant when the engine is hot.
Wrap a thick cloth around radiator cap and carefully remove radiator cap. First, turn radiator cap a
quarter of a turn to release built-up pressure. Then turn radiator cap all the way.
DRAINING ENGINE COOLANT
1. Remove engine room cover (RH and LH). Refer to EM-14, "ENGINE ROOM COVER" .
2. Remove air duct (inlet). Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
3. Open radiator drain plug at the bottom of radiator, and then remove radiator cap.
When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer
to EM-124, "
DISASSEMBLY" .
SMA412B
Testing pressure
: 157 kPa (1.6 kg/cm
2 , 23 psi)
SLC756A
1 : Radiator drain plug hole
2 : Front engine under cover
: Engine front
PBIC3395E