steering INFINITI M35 2007 Factory Service Manual

LT-152
ACTIVE AFS
Revision: 2007 April2007 M35/M45
CONSULT-II Function (ADAPTIVE LIGHT)NKS003QM
CONSULT-II can display each diagnostic item using diagnostic test modes shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT (STEERING ANGLE SENSOR ADJUSTMENT)
Work Support Item List
CAUTION:
Never use this function but on VDC side.
Notes on Steering Angle Sensor (Neutral Point) Adjustment

Be sure to adjust steering angle sensor neutral point before driving if any of the following has been
removed/installed or replaced: Steering angle sensor; Steering system part, Suspension system part.

On vehicle with VDC, perform steering angle sensor neutral point adjustment only on VDC side. Never
perform the adjustment on ADAPTIVE LIGHT side as this may lead to VDC malfunctions. If the adjust-
ment has been performed on AFS side, readjust on VDC side. For steering angle sensor neutral point
adjustment procedures on VDC side, refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Posi-
tion" in “ON-VEHICLE SERVICE”.

When replaced steering angle sensor, AFS control unit detects “DTC B2515 ST ANG SEN SIG”. Delete
the malfunction history after adjust steering angle sensor on VDC side.

Steering angle sensor neutral point adjustment should be performed using CONSULT-II. (The adjustment
will not be possible without CONSULT-II.)
Operation Procedure
Refer to BRC-6, "Adjustment of Steering Angle Sensor Neutral Position" .
WORK SUPPORT (LEVELIZER ADJUSTMENT)
Work Support Item List
Operation Procedure
1. Set the vehicle in unload condition. (Removal all loads in driver, passenger and trunk rooms.)
2. Touch “ADAPTIVE LIGHT” on “SELECT SYSTEM” screen.
3. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
4. Touch “LEVELIZER ADJUSTMENT”.
5. Touch “START”.
6. “ADJUSTMENT COMPLETE” will be displayed.
CAUTION:
When “CAN NOT BE TESTED” is displayed, AFS control unit stops levelizer adjustment as it
detected the change of height sensor signal. AFS control unit detects “DTC B2519 LEVELIZER
CALIB”.
System part Check item, diagnosis mode Description
ADAPTIVE LIGHTWORK SUPPORTAdjusts steering angle sensor (Never use this function but on VDC side) and
adjusts levelizer.
SELF-DIAG RESULTS Displays self-diagnosis
DATA MONITOR Displays AFS control unit inputs and outputs in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TESTAFS control unit sends a drive signal to electronic components to check their
operation.
ECU PART NUMBER AFS control unit part number can be read.
Item Description
ST ANG SEN ADJUSTMENT Adjust steering angle sensor neutral point (straight-ahead position).
Item Description
LEVELIZER ADJUSTMENT Adjust the height sensor signal value at unloaded vehicle position recognized by AFS control unit.

ACTIVE AFS
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Revision: 2007 April2007 M35/M45
Turn ignition switch OFF not to change the vehicle height. Then turn ignition switch ON and per-
form levelizer adjustment again.

When “ADJUSTMENT COMPLETE” is displayed, and “NO DTC IS DETECTED” is displayed on
self-diagnosis results, levelizer adjustment is completed.

When “ADJUSTMENT COMPLETE” is displayed, and “B2514 HI SEN UNUSUAL” is displayed on
self-diagnosis results, refer to LT- 1 7 5 , "
DTC B2514 HI SEN UNUSUAL RR" .
7. Touch “END”.
8. Turn ignition switch OFF.
SELF-DIAG RESULTS
Operation Procedure
1. Touch “ADAPTIVE LIGHT” on “SELECT SYSTEM” screen.
2. Touch “SELF-DIAG RESULTS” on the “SELECT DIAG MODE” screen.
3. Check display content in self-diagnostic results.
CAUTION:
DTC B2503 and B2504 cannot be detected before the swivel operation. Thus, perform swivel operation
first, and then check the display in self-diagnostic results.
Description of DTC and Solutions after Detection
CONSULT-II can detect DTC (Diagnosis trouble code). The descriptions and solutions of DTC are listed
below.
Details of
error
indication
detected by
CONSULT-
IIConditions of error detectionFail-safe
1. Swivel operation
2. Auto aiming operation
3. AFS OFF indicator operation
4. CancellationReference
CAN
COMM CIR-
CUIT
[U1000]Any of several items below have errors.

TRANSMIT DIAG

Reception from ECM

Reception from unified meter and A/C amp.

Reception from TCM

Reception from steering angle sensor

Reception from IPDM E/R1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Stop the aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.LAN-50, "
CAN
System Speci-
fication Chart".
CONTROL
UNIT (CAN)
[U1010]AFS control unit malfunctions.1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Stop aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.Replace
AFS control
unit. LT-192

ACTIVE AFS
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ST ANG
SEN SIG
[B2515]Any of several statuses below
Cannot receive steering angle sensor signal.

Receives steering angle sensor error.

Receives steering angle sensor signal except −943° to +943°.1. Back to the initial position.
2. Normal operation
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.BRC-24, "
Self-
Diagnosis".
If above sys-
tem is normal,
replace AFS
control unit.
SHIFT SIG
[P, R]
[B2516]Cannot receive A/T position indicator signal.1. Back to the initial position.
2. Normal operation
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.AT- 9 2 , "
SELF-
DIAGNOSTIC
RESULT
MODE".
If above sys-
tem is normal,
replace AFS
control unit.
VEHICLE
SPEED SIG
[B2517]Cannot receive vehicle speed signal.1. Back to the initial position.
2. Stop when the malfunction
occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.DI-31, "
SELF-
DIAG
RESULTS".
If above sys-
tem is normal,
replace AFS
control unit.
HEAD
LAMP SIG
[B2518]Cannot receive low beam status signal.1. Back to the initial position.
2. Stop aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.PG-20,
"SELF-DIAG
RESULTS".
If above sys-
tem is normal,
replace AFS
control unit.
LEVEL-
IZER CALIB
[B2519]Cannot recognize height sensor signal value at unloaded vehicle
position.1. Normal operation
2. Stop aiming motors when the
malfunction occurred.
3. Remains OFF.
4. When levelizer adjustment is
completedLT-152,
"WORK SUP-
PORT (LEV-
ELIZER
ADJUST-
MENT)"
ST ANGLE
SEN CALIB
[B2520]Cannot recognize steering angle sensor neutral point (straight-
ahead position).1. Back to the initial position.
2. Normal operation
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. When steering angle sensor
adjustment is completedBRC-6, "Adjustment of
Steering Angle
Sensor Neu-
tral Position". Details of
error
indication
detected by
CONSULT-
IIConditions of error detectionFail-safe
1. Swivel operation
2. Auto aiming operation
3. AFS OFF indicator operation
4. CancellationReference

ACTIVE AFS
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DATA MONITOR
Operation Procedure
1. Touch “ADAPTIVE” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring and status of the item being monitored can be recorded. To stop
recording, touch “STOP”.
Data Monitor item
ALL SIGNALS Monitors all items.
SELECTION FROM MENU Selects items and monitors them.
Monitors itemMeasuring condition
Description
Operation or conditionReference
value
STR ANGLE SIG “ ° ” Steering wheelStraight-ahead Approx. 0°
Displays steering angle based on
steering angle sensor signals.
TurnedApprox. −550°
to 550°
VHCL SPD “ km/h ” —Displays vehicle speed based on
vehicle speed sensor signals.
SLCT LVR POSI “ P – 1 ” —Displays A/T selector lever position
based on AT position indicator sig-
nals.
HEAD LAMP “ ON/OFF ” Lighting switch 2ND ON Displays low beam headlamps on/off
status based on low beam status sig-
nal. Out of 2ND OFF
AFS SW “ ON/OFF ” AFS switchON ON
Displays AFS switch ON/OFF position
based on AFS switch signals.
OFF OFF
HI SEN OTP RR “ V ”Vehicle height
(With 18-inch wheel)Unloaded vehi-
cle positionApprox. 2.5 V
Displays vehicle height value based
on height sensor signals. Maximum
laden conditionApprox. 1.0 V
Vehicle height
(With 19-inch wheel)Unloaded vehi-
cle positionApprox. 2.5 V
Maximum
laden conditionApprox. 1.3 V
LEV ACTR VLTG “% ”Low beam headlamp
auto aiming
(With 18-inch wheel)Unloaded vehi-
cle positionApprox.
70.0%
Displays aiming motor drive signal
based on AFS control unit interpreta-
tion of various vehicle sensor signals.
The value is a ratio to IGN power sup-
ply. Maximum
laden conditionApprox.
38.0%
Low beam headlamp
auto aiming
(With 19-inch wheel)Unloaded vehi-
cle positionApprox.
70.0%
Maximum
laden conditionApprox.
41.8%
SWVL SEN RH* “ ° ”Low beam headlamp
(right) swivelOFF Approx. 0°Displays low beam headlamp (right)
swivel angle based on swivel position
sensor signals (right). ON +°
SWVL SEN LH* “ ° ”Low beam headlamp
(left) swivelOFF Approx. 0°Displays low beam headlamp (left)
swivel angle based on swivel position
sensor signals (left). ON +°

LT-160
ACTIVE AFS
Revision: 2007 April2007 M35/M45
Symptom ChartNKS003QN
CAUTION:
The low beam headlamps performs small movements when AFS control unit detects the engine start.
This is normal with initialization of swivel actuator by AFS control unit.
SymptomAFS OFF
indicatorCausal system Reference

AFS operates, but cannot judge normal/
abnormal.
(AFS function test)NormalCheck swivel operation.LT- 1 8 2 , "AFS
Operation
Check (Func-
tion Test)"
Check steering angle sensor neutral point (straight-ahead
position).

Auto aiming operates, but cannot judge
normal/abnormal.
(Auto aiming function test)NormalCheck auto aiming operation.LT- 1 8 4 , "Auto
Aiming Opera-
tion Check
(Function
Test)"
Check height sensor signal value recognized by AFS con-
trol unit at unloaded vehicle position.
Check height sensor signal and aiming motor drive signal.

Neither AFS operates nor auto aiming
operates.BlinkingCheck AFS control unit self-diagnostic results. LT- 1 5 3 ,
"SELF-DIAG
RESULTS"
Check AFS control unit power supply and ground circuit.
NOTE:
Check only when “ADAPTIVE LIGHT” is not displayed on
CONSULT-II “SELECT SYSTEM” screen.LT- 1 5 1 , "Pre-
liminary
Check"

AFS does not operate.
(Auto aiming operation is normal.)Blinking Check AFS control unit self-diagnostic results. LT- 1 5 3 ,
"SELF-DIAG
RESULTS"
Illuminated Check AFS switch system circuit.LT- 1 8 6 , "
AFS
Switch Does
Not Operate"

Auto aiming does not operate.
(AFS operation is normal.)NormalCheck AFS control unit self-diagnostic results. LT- 1 5 3 ,
"SELF-DIAG
RESULTS"
Check aiming motor system circuit.LT- 1 8 8 , "
Auto
Aiming Does
Not Operate
(Check Aiming
Motor System
Circuit)"

Auto aiming operates in the reverse way.
(Lowering vehicle height angles light
axis up.)Normal Replace AFS control unit.LT- 1 9 2 , "Removal and
Installation of
AFS Control
Unit"

AFS OFF indicator does not illuminate.
(AFS operation and auto aiming opera-
tion are normal.)Not
illuminatedCheck circuit between unified meter and A/C amp. and
combination meter.LT- 1 9 1 , "
AFS
OFF Indicator
Does Not
Operate"
AFS OFF indicator blinks.
(AFS operation and auto aiming opera-
tion are normal.)BlinkingCheck receive state of AFS off indicator signal from uni-
fied meter and A/C amp.

AFS cannot be cancelled.
(AFS switch does not operate.)Normal Check AFS switch system circuit.LT- 1 8 6 , "AFS
Switch Does
Not Operate"

LT-166
ACTIVE AFS
Revision: 2007 April2007 M35/M45
13. CHECK SWIVEL MOTOR CIRCUIT 1
1. Connect front combination lamp RH connector.
2. Turn ignition switch ON.
3. Check voltage between AFS control unit harness connector and
ground.
OK or NG
OK >> GO TO 14.
NG >> GO TO 16.
14. CHECK DIAGNOSIS RESULT 1
Select “ADAPTIVE LIGHT” on CONSULT-II. Select “SELF-DIAG
RESULTS” on “SELECT DIAG MODE” screen.
Is DTC of present malfunction detected?
YES >>
If detect DTC B2503 and B2504, refer to LT- 1 6 8 ,
"DTC B2504 SWIVEL ACTUATOR LH" .

If detect DTC B2503 only, replace AFS control unit.
Refer to LT- 1 9 2 , "
Removal and Installation of AFS
Control Unit" .

If detect any DTC except B2503 and B2504, refer to
LT- 1 5 3 , "
SELF-DIAG RESULTS" .
NO >> GO TO 15.
15. CHECK DIAGNOSIS RESULT 2
Check “SELF-DIAG RESULTS” with steering turning 180° or more to
right under swivel operative condition to keep more than 2 seconds.
Is DTC B2503 of present malfunction detected?
YES >> Replace front combination lamp RH (swivel actuator
malfunction). Refer to LT- 1 9 1 , "
Removal and Installation
of Front Combination Lamp" .
NO >> The swivel actuator system RH is normal at present.
(+)
(-)Voltage
(Approx.) AFS control unit
connectorTerminal
F11011
Ground 9.5 - 11.5 V 13
32
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PKIC0657E
SKIB4974E
SKIB4977E

ACTIVE AFS
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13. CHECK SWIVEL MOTOR CIRCUIT 1
1. Connect front combination lamp LH connector.
2. Turn ignition switch ON.
3. Check voltage between AFS control unit harness connector and
ground.
OK or NG
OK >> GO TO 14.
NG >> GO TO 16.
14. CHECK DIAGNOSIS RESULT 1
Select “ADAPTIVE LIGHT” on CONSULT-II. Select “SELF-DIAG
RESULTS” on “SELECT DIAG MODE” screen.
Is DTC of present malfunction detected?
YES >>
If detect DTC B2503 and B2504, refer to LT- 1 6 8 ,
"DTC B2504 SWIVEL ACTUATOR LH" .

If detect DTC B2504 only, replace AFS control unit.
Refer to LT- 1 9 2 , "
Removal and Installation of AFS
Control Unit" .

If detect any DTC except B2503 and B2504, refer to
LT- 1 5 3 , "
SELF-DIAG RESULTS" .
NO >> GO TO 15.
15. CHECK DIAGNOSIS RESULT 2
Check “SELF-DIAG RESULTS” with steering turning 180° or more to
left under swivel operative condition to keep more than 2 seconds.
Is DTC B2504 of present malfunction detected?
YES >> Replace front combination lamp LH (swivel actuator
malfunction). Refer to LT- 1 9 1 , "
Removal and Installation
of Front Combination Lamp" .
NO >> The swivel actuator system LH is normal at present.
(+)
(-)Voltage
(Approx.) AFS control unit
connectorTerminal
F11015
Ground 9.5 - 11.5 V 17
36
38
PKIC0665E
SKIB4974E
SKIB4976E

LT-182
ACTIVE AFS
Revision: 2007 April2007 M35/M45
AFS Operation Check (Function Test)NKS003QS
1. CHECK SWIVEL ACTUATOR
1. Start engine and turn lighting switch to 2ND position.
2. Select “ADAPTIVE LIGHT” on CONSULT-II. Select “ACTIVE
TEST” on “SELECT DIAG MODE” screen.
3. Select “LOW BEAM TEST RIGHT” or “LOW BEAM TEST LEFT”
on “SELECT TEST ITEM” screen.
4. Touch “ORIGIN–FAST/SLOW” and “PEAK–FAST/SLOW”
screen.
5. Make sure of swivel operation.
OK or NG
OK >> GO TO 2.
NG >>

When interference or poor fitment is found, perform aiming adjustment. Refer to LT- 7 2 , "Aiming
Adjustment" . If it is normal, replace headlamp. Refer to LT- 1 9 1 , "Removal and Installation of
Front Combination Lamp" .

When the operation range is irregular, perform aiming adjustment. Refer to LT- 7 2 , "Aiming
Adjustment" . If it is normal, GO TO 3.
2. CHECK STEERING ANGLE SENSOR
Check “STR ANGLE SIG” in “Data Monitor” when driving straight
and steering turn 90° to right or left.
OK or NG
OK >> GO TO 3.
NG >>

When steering is out of range while driving straight, perform steering angle sensor adjustment.
Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Position" in “ON-VEHICLE
SERVICE”.

When the function is normal while driving straight but the displayed value is different from
actual steering position with turning to right or left, replace steering angle sensor. Refer to LT-
191, "Removal and Installation of Steering Angle Sensor" .
SKIB4794E
TEST ITEM ORIGIN PEAKLight axis range at 10 m (394.7 in) off
(Reference value)
LOW BEAM TEST RIGHT Swivel angle 0°Swivel angle 7° to 13°Approx. 1.200 to 2.300 mm (48 to 90 in)
LOW BEAM TEST LEFT Swivel angle 0°Swivel angle 17° to 23°Approx. 3.000 to 4.200 mm (120 to 167 in)
Steering conditionSTR ANGLE SIG
(Data monitor)
Driving straight− 5.0 ° to + 5.0°
Turn 90° to right Approx. + 90°
Turn 90° to left Approx. − 90°
SKIB4793E

ACTIVE AFS
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3. CHECK SWIVEL ACTUATOR AND AFS CONTROL UNIT
Check “SWVL SEN RH/LH” and “SWVL ANGLE RH/LH” in “Data
Monitor” with steering turning to right or left under swivel operative
condition.
NOTE:
The angle can be slightly different between the displayed value on “SWVL SEN” and
that on “SWVL ANGLE” even when AFS operation is normal.
OK or NG
OK >> AFS function is normal.
NG >>

When the difference is 4.5° or more between the displayed value on “SWVL ANGLE” and that
on “SWVL SEN”, replace headlamp.

When the displayed angle on “SWVL ANGLE” is irregular, replace AFS control unit.
TEST ITEM Turn 180° or more to left Turn 180° or more to right

SWVL SEN RH

SWVL ANGLE RHApprox. 0° 7° to 13°

SWVL SEN LH

SWVL ANGLE LH 17° to 23°Approx. 0°
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ACTIVE AFS
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AFS OFF Indicator Does Not OperateNKS003QW
1. CHECK DIAGNOSIS RESULT (AFS CONTROL UNIT)
Select “ADAPTIVE LIGHT” on CONSULT-II. Select “SELF-DIAG
RESULTS” on “SELECT DIAG MODE” screen.
Is DTC detected?
YES >> Refer to LT- 1 5 3 , "SELF-DIAG RESULTS" .
NO >> GO TO 2.
2. CHECK DIAGNOSIS RESULT (UNIFIED METER AND A/C AMP.)
Select “METER A/C AMP” on CONSULT-II. Select “SELF-DIAG
RESULTS” on “SELECT DIAG MODE” screen.
Is DTC detected?
YES >> Refer to DI-31, "SELF-DIAG RESULTS" .
NO >> GO TO 3.
3. CHECK AFS OFF INDICATOR SIGNAL (UNIFIED METER AND A/C AMP.)
Check “AFS OFF IND” in “Data Monitor” according to AFS switch
operation.
OK or NG
OK >> Replace combination meter.
NG >> Replace unified meter and A/C amp.
Removal and Installation of Steering Angle SensorNKS003QX
Refer to BRC-60, "STEERING ANGLE SENSOR" .
Removal and Installation of Front Combination LampNKS003QY
Refer to LT- 7 5 , "Removal and Installation" .
PKIA6866E
PKIA6866E
Condition “AFS OFF IND”
AFS switch is OFF. ON
AFS switch is ON. OFF
SKIB4971E