service INFINITI M35 2007 Factory Service Manual

REAR SUSPENSION ASSEMBLY
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Revision: 2007 April2007 M35/M45
REAR SUSPENSION ASSEMBLYPFP:55020
On-Vehicle Inspection NES000J6
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
INSPECTION SUSPENSION ARM BALL JOINT AXIAL END PLAY
Measure axial end play by placing and moving up/down with an iron pry bar or something similar between sus-
pension arm and axle assembly.
CAUTION:
Be careful not to damage ball joint boot.
SHOCK ABSORBER INSPECTION
Check shock absorber for oil leakage, damage and replace if malfunction is detected.
Wheel Alignment InspectionNES000J7
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats in designated positions.
PRELIMINARY INSPECTION
Check the following:
1. Tires for improper air pressure and wear.
2. Road wheels for runout. Refer to WT-6, "
ROAD WHEEL" .
3. Wheel bearing axial end play. Refer to RAX-5, "
WHEEL BEARING INSPECTION" .
4. Ball joint axial end play of suspension arm. Refer to RSU-5, "
INSPECTION SUSPENSION ARM BALL
JOINT AXIAL END PLAY" .
5. Shock absorber operation.
6. Each mounting point of axle and suspension for looseness and deformation.
7. Each of front lower link, rear lower link, radius rod, rear suspension member, suspension arm and shock
absorber for cracks, deformation, and other damage.
8. Vehicle height (posture).
GENERAL INFORMATION AND RECOMMENDATIONS

A four-wheel thrust alignment should be performed.
–This type of alignment is recommended for any NISSAN/INFINITI vehicle.
–The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
–The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
–The rack should be checked to ensure that it is level.

Make sure the machine is properly calibrated.
–Your alignment equipment should be regularly calibrated in order to give correct information.
–Check with the manufacturer of your specific equipment for their recommended Service/Calibration
Schedule.Standard value
Axial end play : 0 mm (0 in)

RSU-6
REAR SUSPENSION ASSEMBLY
Revision: 2007 April2007 M35/M45
THE ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specifications listed in this Service Manual.

When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
–The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
–This may result in an ERROR.

Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). DO NOT use this “Rolling Compensation”
method.
–Use the “Jacking Compensation Method”. After installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
–See Instructions in the alignment machine you're using for more information on this.
CAMBER INSPECTION

Measure camber of both right and left wheels with a suitable alignment gauge.

Adjust in accordance with the following procedures.

If outside the standard value, adjust with adjusting bolt in front
lower link.
NOTE:
After adjusting camber, be sure to check toe-in.
TOE-IN
If toe-in is not within the specification, adjust with adjusting bolt in
rear lower link.
CAUTION:
Be sure to adjust equally on RH and LH side with adjusting bolt.
If toe-in is not still within the specification, inspect and replace any
damaged or worn rear suspension parts.Standard value
Camber : Refer to RSU-18, "
SERVICE DATA AND
SPECIFICATIONS (SDS)" .
SRA096A
SEIA0318E
SEIA0319E

RSU-18
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel Alignment (Unladen*)NES000JH
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Ball JointNES000JI
Wheelarch Height (Unladen*)NES000JJ
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Axle2WD AWD
Tire size 245/45R18 245/40R19 245/45R18
Camber
Degree minute (Decimal degree)Minimum –1° 10′ (–1.17°)–1° 20′ (–1.33°)–0° 40′ (–0.67°)
Nominal –0° 40′ (–0.67°)–0° 50′ (–0.83°)–0° 10′ (–0.17°)
Maximum –0° 10′ (–0.17°)–0° 20′ (–0.33°)0° 20′ (0.33°)
Total toe-inDistanceMinimum In 0.1 mm (0.004 in)
Nominal In 2.8 mm (0.110 in)
Maximum In 5.5 mm (0.217 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0′ (0°)
Nominal In 7′ (0.12°)
Maximum In 14′ (0.23°)
Axial end play0 mm (0 in)
Swing torque 0.5 - 3.4 N·m (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Measurement on spring balance (cotter pinhole position) 8.1 - 54.8 N (0.83 - 5.5 kg, 1.82 - 12.32 lb)
Rotating torque 0.5 - 3.4 N·m (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Applied model2WD AWD
245/45R18 245/40R19 245/45R18
Front (Hf)USA 717 mm (28.23 in)
721 mm (28.39 in)731 mm (28.78 in)
CANADA 718 mm (28.27 in) 732 mm (28.82 in)
Rear (Hr)USA 710 mm (27.95 in)
711 mm (27.99 in)725 mm (28.54 in)
CANADA 711 mm (27.99 in) 726 mm (28.58 in)
SFA818A

SB-1
SEAT BELTS
H RESTRAINTS
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SECTION SB
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Revision: 2007 April2007 M35/M45
SEAT BELTS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precaution for Seat Belt Service .............................. 2
AFTER A COLLISION ........................................... 2
PRE-CRASH SEAT BELT .......................................... 3
Component Parts and Harness Connector Location ..... 3
System Description .................................................. 3
FUNCTION DESCRIPTION .................................. 4
FAIL-SAFE MODE ................................................ 4
CAN Communication System Description ................ 5
CAN Communication Unit ........................................ 5
Schematic ................................................................ 6
Wiring Diagram — PSB — ....................................... 7
Terminals and Reference Value for Pre-Crash Seat
Belt Control Unit ..................................................... 13
Work Flow .............................................................. 13
CONSULT-II Function (PRECRASH SEATBELT) ... 14
CONSULT-II START PROCEDURE .................... 14
HOW TO READ SELF-DIAGNOSTIC RESULTS ... 14
SELF-DIAGNOSTIC RESULTS ITEM CHART ... 14
DATA MONITOR ITEM CHART .......................... 14
Preliminary Check .................................................. 15
PRE-CRASH SEAT BELT OPERATION
INSPECTION ...................................................... 15
Diagnoses Symptom Chart .................................... 15
Check CAN Communication Circuit [U1000] .......... 15
Check Ignition Power Supply Circuit ...................... 16
Check Motor Power Supply and Ground Circuit
[B2454] ................................................................... 16
Check Seat Belt Buckle Switch (Driver Side) Circuit ... 18
Check Seat Belt Buckle Switch (Passenger Side)
Circuit ..................................................................... 20
Check Brake Pedal Stroke Sensor Circuit [B2453] ... 21
Check Pre-Crash Seat Belt Motor LH Circuit [B2452]
... 24
Check Pre-Crash Seat Belt Motor RH Circuit
[B2451] ................................................................... 26Check Brake Pedal Stroke Sensor Shield Wire Cir-
cuit .......................................................................... 27
Removal and Installation of Pre-Crash Seat Belt
Control Unit ............................................................. 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
SEAT BELTS ............................................................. 29
System Description ................................................. 29
SEAT BELT WARNING CHIME ........................... 29
SEAT BELT WARNING LAMP ............................. 29
Removal and Installation of Front Seat Belt ........... 29
REMOVAL OF SEAT BELT RETRACTOR .......... 29
INSTALLATION OF SEAT BELT RETRACTOR ... 30
REMOVAL OF SEAT BELT BUCKLE .................. 30
INSTALLATION OF SEAT BELT BUCKLE .......... 30
Removal and Installation of Rear Seat Belt ............ 31
REMOVAL OF SEAT BELT RETRACTOR .......... 31
INSTALLATION OF SEAT BELT RETRACTOR ... 31
REMOVAL OF SEAT BELT BUCKLE .................. 31
INSTALLATION OF SEAT BELT BUCKLE .......... 32
Seat Belt Inspection ................................................ 32
AFTER A COLLISION ......................................... 32
PRELIMINARY CHECKS .................................... 32
SEAT BELT RETRACTOR ON-VEHICLE
CHECK ................................................................ 33
SEAT BELT RETRACTOR OFF-VEHICLE
CHECK (FRONT SEAT BELT) ............................ 34
SEAT BELT RETRACTOR OFF-VEHICLE
CHECK (REAR SEAT BELT) ............................... 34
LATCH (LOWER ANCHORS AND TETHER FOR
CHILDREN) SYSTEM ............................................... 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 35
INSTALLATION ................................................... 35
TOP TETHER STRAP CHILD RESTRAINT ............. 36
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 36

SB-2
PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NHS0007V
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precaution for Seat Belt ServiceNHS0007W
CAUTION:

Before removing the front seat belt pre-tensioner assembly, turn the ignition switch off, discon-
nect the both battery cables and wait at least 3 minutes.

Do not use electrical test equipment for front seat belt pre-tensioner connector.

After replacing or reinstalling front seat belt pre-tensioner assembly, or reconnecting front seat
belt pre-tensioner connector, check the system function. Refer to SRS-20, "
SRS Operation Check"
.

Do not use disassemble buckle or seat belt assembly.

Replace anchor bolts if they are deformed or worn out.

Never oil tongue and buckle.

If any component of seat belt assembly is questionable, do not repair. Replace the whole seat belt
assembly.

If webbing is cut, frayed, or damaged, replace seat belt assembly.

When replacing seat belt assembly, use a genuine NISSAN seat belt assembly.
AFTER A COLLISION
WARNING:
Inspect all seat belt assemblies including retractors and attaching hardware after any collision.
NISSAN recommends that all seat belt assemblies in use during a collision be replaced unless the col-
lision was minor and the belts show no damage and continue to operate properly. Failure to do so
could result in serious personal injury in an accident. Seat belt assemblies not in use during a colli-
sion should also be replaced if either damage or improper operation is noted. Seat belt pre-tensioner
should be replaced even if the seat belts are not in use during a frontal collision in which the air bags
are deployed.
Replace any seat belt assembly (including anchor bolts) if:

The seat belt was in use at the time of a collision (except for minor collisions and the belts, retractors and
buckles show no damage and continue to operate properly).

The seat belt was damaged in an accident. (i.e. torn webbing, bent retractor or guide).

The seat belt attaching point was damaged in an accident. Inspect the seat belt attaching area for damage
or distortion and repair as necessary before installing a new seat belt assembly.

Anchor bolts are deformed or worn out.

The front seat belt pre-tensioner should be replaced even if the seat belts are not in use during the colli-
sion in which the air bags are deployed.

SC-1
STARTING & CHARGING SYSTEM
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SECTION SC
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Revision: 2007 April2007 M35/M45
STARTING & CHARGING SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions for Power Generation Voltage Variable
Control System ......................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
BATTERY .................................................................... 4
How to Handle Battery ............................................. 4
METHODS OF PREVENTING OVER-DIS-
CHARGE ............................................................... 4
CHECKING ELECTROLYTE LEVEL .................... 5
SPECIFIC GRAVITY CHECK ............................... 5
CHARGING THE BATTERY ................................. 6
Trouble Diagnosis with Battery Service Center ........ 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSTALLATION ..................................................... 7
STARTING SYSTEM .................................................. 8
System Description .................................................. 8
Wiring Diagram — START — ................................... 9
VQ35DE ENGINE MODELS ................................. 9
VK45DE ENGINE MODELS ............................... 10
Trouble Diagnosis with Starting/Charging System
Tester (Starting) ....................................................... 11
DIAGNOSTIC PROCEDURE 1 ........................... 12
DIAGNOSTIC PROCEDURE 2 ........................... 13
MINIMUM SPECIFICATION OF CRANKING
VOLTAGE REFERENCING COOLANT TEM-
PERATURE ......................................................... 13
Removal and Installation ........................................ 14
VQ35DE ENGINE MODELS (2WD) .................... 14
VQ35DE ENGINE MODELS (AWD) ................... 15
VK45DE ENGINE MODELS ............................... 16Disassembly and Assembly .................................... 17
VQ35DE ENGINE MODELS (2WD) .................... 17
VQ35DE ENGINE MODELS (AWD) .................... 18
VK45DE ENGINE MODELS ................................ 19
Inspection After Disassembly ................................. 19
PINION/CLUTCH CHECK ................................... 19
CHARGING SYSTEM ............................................... 20
System Description ................................................. 20
DESCRIPTION .................................................... 20
MALFUNCTION INDICATOR .............................. 20
POWER GENERATION VOLTAGE VARIABLE
CONTROL SYSTEM ........................................... 21
Wiring Diagram — CHARGE — ............................. 22
VQ35DE ENGINE MODELS (2WD) .................... 22
VQ35DE ENGINE MODELS (AWD) .................... 23
VK45DE ENGINE MODELS ................................ 24
Trouble Diagnosis with Starting/Charging System
Tester (Charging) .................................................... 25
PRELIMINARY INSPECTION ............................. 26
DIAGNOSTIC PROCEDURE 1 ........................... 26
DIAGNOSTIC PROCEDURE 2 ........................... 27
DIAGNOSTIC PROCEDURE 3 ........................... 27
DIAGNOSTIC PROCEDURE 4 ........................... 28
Power Generation Voltage Variable Control System
Operation Inspection .............................................. 29
Removal and Installation ........................................ 31
VQ35DE ENGINE MODELS ............................... 31
VK45DE ENGINE MODELS ................................ 33
Disassembly and Assembly .................................... 35
VQ35DE ENGINE MODELS ............................... 35
VK45DE ENGINE MODELS ................................ 36
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 37
Battery .................................................................... 37
Starter ..................................................................... 37
Alternator ................................................................ 37

SC-2
PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONS PFP:00011
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NKS003NB
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Power Generation Voltage Variable Control SystemNKS003NC
CAUTION:
For this model, the battery current sensor that is installed to the battery cable at the negative terminal
measures the charging/discharging current of the battery, and performs various controls. If the electri-
cal component or the ground wire is connected directly to the battery terminal, the current other than
that being measured with the battery current sensor is charging to or discharging from the battery.
This condition causes the malfunction of the control, and then the battery discharge may occur. Do
not connect the electrical component or the ground wire directly to the battery terminal.

PREPARATION
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PREPARATIONPFP:00002
Special Service ToolsNKS005BM
Commercial Service ToolsNKS005BN
Tool number
(Kent-Moore No.)
Tool nameDescription
—
(J-48087)
Battery Service CenterTests battery.
For operating instructions, refer to Technical
Service Bulletin and Battery Service Center
User Guide.
—
(J-44373 Model MCR620)
Starting/Charging System Tester
Tests starting and charging systems.
For operating instructions, refer to Technical
Service Bulletin.
WKIA5280E
SEL403X
Tool nameDescription
Power toolLoosening bolts, nuts and screws
PIIB1407E

BATTERY
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Revision: 2007 April2007 M35/M45
Trouble Diagnosis with Battery Service CenterNKS005BP
For battery testing, use Battery Service Center (J-48087). For details and operating instructions, refer to Tech-
nical Service Bulletin and/or Battery Service Center User Guide.
Removal and Installation NKS005BQ
REMOVAL
1. Remove engine room cover RH.
2. Remove battery cover.
3. Remove the clips (A), and remove hoodledge cover RH (1).
4. Remove the cowl top cover (RH). Refer to EI-18, "
Removal and Installation" .
5. Loosen battery terminal nuts (1), and disconnect both battery
cables from battery terminals.
CAUTION:
When disconnecting, disconnect the battery cable from the
negative terminal first.
6. Remove battery fix frame mounting nuts (2) and battery fix
frame.
7. Remove battery.
INSTALLATION
Installation is the reverse order of removal.
NOTE:
Locate the battery at the outside of the vehicle in the battery tray when installing the battery.
Check that the positive terminal cap opens and closes.
CAUTION:
When connecting, connect the battery cable to the positive terminal first.
PKIB8791E
3 : Relay box
PKIB8792E
Battery fix frame mounting nut
: 4.4 N·m (0.45 kg-m, 39 in-lb)
Battery terminal nut
: 5.4 N·m (0.55 kg-m, 48 in-lb)

STARTING SYSTEM
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Trouble Diagnosis with Starting/Charging System Tester (Starting)NKS005BT
For starting system testing, use Starting/Charging System Tester (J-44373). For details and operating instruc-
tions, refer to Technical Service Bulletin.
SKIB1369E