lock INFINITI QX4 2005 Factory Service Manual
Page 1001 of 3419
BR-22
FRONT DISC BRAKE
Revision: October 20052005 QX56
Do not reuse drained brake fluid.
1. Install disc rotor.
2. Install sliding pin bolts and torque member to caliper, if removed. Refer to BR-20, "
Components" .
3. Install caliper assembly to the vehicle, then tighten the torque
member bolts to the specified torque. Refer to BR-20, "
Compo-
nents" .
CAUTION:
When attaching caliper assembly to the vehicle, wipe any
oil off knuckle spindle, washers and caliper assembly
attachment surfaces.
Do not reuse caliper torque member bolts.
4. Install brake hose to cylinder body, then tighten union bolt to the
specified torque as necessary. Refer to BR-20, "
Components" .
CAUTION:
Do not reuse copper washer.
Attach brake hose to caliper assembly together with
union bolt and washers.
5. Refill with new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake System" .
6. Attach tires to the vehicle. Refer to WT-7, "
Rotation" .
Disassembly and Assembly of Brake Caliper AssemblyEFS004WK
DISASSEMBLY
1. Remove sliding pin bolt, and then remove the pad, shim, shim cover, and pad retainer from the torque
member.
2. Remove sliding pins and sliding pin boots from torque member.
3. Place a wooden block as shown, and blow air from union bolt
mounting hole to remove pistons and piston boots.
CAUTION:
Do not get your fingers caught in piston.
LFIA0209E
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BR-28
REAR DISC BRAKE
Revision: October 20052005 QX56
CAUTION:
Do not reuse copper washers.
Securely attach brake hose to protrusion on cylinder body.
4. Refill new brake fluid and bleed air as necessary. Refer to BR-10, "
Bleeding Brake System" .
5. Install tires to the vehicle. Refer to WT-7, "
Rotation" .
Disassembly and Assembly of Brake CaliperEFS004WP
DISASSEMBLY
1. Remove pads from cylinder body.
2. Remove sliding sleeve and boot from cylinder body.
3. Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove piston and piston boot.
CAUTION:
Do not get your fingers caught in piston.
4. Using a flat-bladed screwdriver, remove piston seal from cylin-
der body.
CAUTION:
Be careful not to damage cylinder body inner wall.
CALIPER INSPECTION
Cylinder Body
CAUTION:
Use new brake fluid to clean. Do not use mineral oils such as gasoline or kerosene. Refer to MA-
11, "RECOMMENDED FLUIDS AND LUBRICANTS" .
Check inside surface of cylinder body for score, rust wear, damage or foreign materials. If any of
the above conditions are observed, replace cylinder body.
Minor damage from rust or foreign materials may be eliminated by polishing surface with a fine
emery paper. Replace cylinder body if necessary.
Torque Member
Check for wear, cracks, and damage. If damage or deformation is present, replace the affected part.
Piston
CAUTION:
Piston sliding surface is plated, do not polish with emery paper even if rust of foreign materials
are stuck to sliding surface.
Check piston for score, rust, wear, damage or presence of foreign materials. Replace if any of the
above conditions are observed.
Sliding Pin Bolts and Sliding Pin Boots
Make sure there is no wear, damage, or cracks in sliding sleeve and sliding sleeve boots, and if there are,
replace them.
BRD0041D
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BRC-8
[VDC/TCS/ABS]
SYSTEM DESCRIPTION
Revision: October 20052005 QX56
ABS FunctionEFS004XC
The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding
obstacles.
If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and
the ABS warning lamp turns on.
The electrical system can be diagnosed using CONSULT-II.
During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
EBD FunctionEFS004XD
Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels
during braking, and it improves handling stability by electronically controlling the brake fluid pressure
which results in reduced rear wheel slippage.
If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoper-
ative, and the ABS warning lamp and BRAKE warning lamp are turned on.
The electrical system can be diagnosed using CONSULT-II.
During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
TCS FunctionEFS004XE
Spinning of the drive wheels is detected by the ABS actuator and electric unit (control unit) using inputs
from the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure
control and engine fuel cut are activated while the throttle value is restricted to reduce the engine torque
and decrease the amount of wheel spin. In addition, the throttle opening is controlled to achieve the opti-
mum engine torque.
Depending on road condition, the vehicle may have a sluggish feel. This is normal, because optimum trac-
tion has the highest priority during TCS operation.
TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden trans-
mission shifts or when the vehicle is driven on a road with a varying surface friction coefficient.
The SLIP indicator lamp flashes to inform the driver of TCS operation.
VDC FunctionEFS004XF
In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected
from the steering angle sensor and front and rear pressure sensors, and the vehicle's driving status
(amount of under steering/over steering) is determined using inputs from the yaw rate sensor/side G sen-
sor, wheel speed sensors, etc. and this information is used to improve vehicle stability by controlling the
braking and engine torque application to the wheels.
The SLIP indicator lamp flashes to inform the driver of VDC operation.
During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may
be heard. This is normal.
The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is on a turn table or a ship while the
engine is running or on a steep slope. In this case, restart the engine on a normal road and if the ABS
warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem.
Fail-Safe FunctionEFS004XG
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/TCS/VDC system.
Page 1088 of 3419
OVERHEATING CAUSE ANALYSIS
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Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items
Page 1098 of 3419
WATER PUMP
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WATER P UM PPFP:21020
Removal and InstallationEBS00LNC
CAUTION:
When removing water pump, be careful not to get engine coolant on drive belt.
Water pump cannot be disassembled and should be replaced as a unit.
REMOVAL
1. Drain engine coolant so that no engine coolant comes out from water pump fitting hole. Refer to MA-13,
"DRAINING ENGINE COOLANT" .
CAUTION:
Perform when the engine is cold.
2. Remove the engine front undercover using power tool.
3. Remove the air duct and resonator assembly. Refer to EM-14, "
Removal and Installation" .
4. Remove the drive belt. Refer to EM-12, "
Removal and Installation" .
5. Remove the water pump pulley.
6. Remove the water pump.
Engine coolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
Handle water pump vane so that it does not contact any other parts.
INSPECTION AFTER REMOVAL
Visually check that there is no significant dirt or rust on the water
pump body and vane.
Make sure there is no looseness in the vane shaft, and that it
turns smoothly when rotated by hand.
Replace the water pump assembly, if necessary.
INSTALLATION
Installation is in the reverse order of removal.
KBIA2543E
1. Gasket 2. Water pump 3. Water pump pulley
KBIA2552E
Page 1105 of 3419
DI-2Revision: October 20052005 QX56 CAN Communication System Description .............. 43
Wiring Diagram — CHIME — ................................. 44
Terminals and Reference Value for BCM ................ 46
Terminals and Reference Value for Combination
Meter ...................................................................... 47
How to Proceed With Trouble Diagnosis ................ 47
Preliminary Check .................................................. 47
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT ............................................. 47
CONSULT-II Function (BCM) .................................. 49
CONSULT-II BASIC OPERATION PROCEDURE
... 49
DATA MONITOR .................................................. 50
ACTIVE TEST ..................................................... 50
SELF-DIAGNOSTIC RESULTS ........................... 51
All Warning Chimes Do Not Operate ...................... 51
Key Warning Chime and Light Warning Chime Do
Not Operate (Seat Belt Warning Chime Does Oper-
ate) ......................................................................... 52
Key Warning Chime Does Not Operate .................. 53
Light Warning Chime Does Not Operate ................ 55
Seat Belt Warning Chime Does Not Operate ......... 56
REAR SONAR SYSTEM ........................................... 58
Component Parts and Harness Connector Location ... 58
System Description ................................................. 59
FUNCTION .......................................................... 59
REAR SONAR SYSTEM OFF SWITCH .............. 59
SONAR BUZZER ................................................ 59
REAR SONAR SENSOR ..................................... 60
Wiring Diagram — SONAR — ................................ 61
Terminals And Reference Value For Sonar Control
Unit ......................................................................... 63
How to Proceed With Trouble Diagnosis ................ 63
Pre-diagnosis Inspection ........................................ 64
SENSOR STATUS CHECK ................................. 64
Self-diagnosis Function .......................................... 64
ENTERING DIAGNOSTICS MODE .................... 64
REQUESTING NUMBER OF FAULT CODES
MODE .................................................................. 64
REQUESTING FAULT CODES MODE ............... 65
IDLING OR CLEARING FAULT CODES MODE ... 65
Preliminary Check .................................................. 66INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT .............................................66
Symptom Chart .......................................................67
Component Inspection ............................................68
SONAR BUZZER .................................................68
REAR SONAR SYSTEM OFF SWITCH ..............68
REAR SONAR SYSTEM OFF INDICATOR .........68
Removal and Installation of Rear Sonar System ....68
REAR SONAR SENSORS ...................................68
SONAR CONTROL UNIT ....................................68
CLOCK ......................................................................69
Wiring Diagram — CLOCK — .................................69
Removal and Installation of Clock ...........................70
REMOVAL ............................................................70
INSTALLATION ....................................................70
REAR VIEW MONITOR .............................................71
Component Parts and Harness Connector Location ...71
System Description .................................................72
POWER SUPPLY AND GROUND .......................72
AV COMMUNICATION LINE ...............................72
REAR VIEW CAMERA OPERATION ..................72
Schematic ...............................................................73
Wiring Diagram — R/VIEW — ................................74
Terminals and Reference Value for Rear View Cam-
era Control Unit .......................................................77
CONSULT-II Function (REARVIEW CAMERA) ......78
CONSULT-II BASIC OPERATION .......................78
WORK SUPPORT ...............................................79
DATA MONITOR ..................................................79
Side Distance Guideline Correction ........................80
SIDE DISTANCE GUIDELINE CORRECTION
PROCEDURE ......................................................80
Power Supply and Ground Circuit Inspection .........82
Rear View Is Not Displayed With The A/T Selector
Lever In R Position ..................................................83
Removal and Installation of Rear View Camera Con-
trol Unit ....................................................................87
REMOVAL ............................................................87
INSTALLATION ....................................................87
Removal and Installation of Rear View Camera .....87
REMOVAL ............................................................87
INSTALLATION ....................................................87
Page 1109 of 3419
DI-6
COMBINATION METERS
Revision: October 20052005 QX56
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No.19, located in the fuse block (J/B)]
to combination meter terminal 8.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No.14, located in the fuse block (J/B)]
to combination meter terminal 24.
With the ignition switch in the ACC or ON position, power is supplied
through 10A fuse [No.4, located in the fuse block (J/B)]
to combination meter terminal 1.
Ground is supplied
to combination meter terminal 17
through body grounds M57, M61 and M79.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM provides an engine coolant temperature signal to combination meter via CAN communication lines.
ENGINE OIL PRESSURE GAUGE
The engine oil pressure gauge indicates the engine oil pressure.
The engine oil pressure gauge is regulated by the unified meter control unit and input from the oil pressure
sensor.
A/T OIL TEMPERATURE GAUGE
The A/T oil temperature gauge indicates the A/T fluid temperature.
TCM (transmission control module) provides an A/T fluid temperature signal to combination meter via CAN
communication lines.
V O LTA G E G A U G E
The voltage gauge indicates the battery/charging system voltage.
The voltage gauge is regulated by the unified meter control unit.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides an engine speed signal to combination meter via CAN communication lines.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by the unified meter control unit and a variable resistor signal supplied
to combination meter terminal 15
through fuel level sensor unit and fuel pump terminal 2
through fuel level sensor unit and fuel pump terminal 5
from combination meter terminal 16.
SPEEDOMETER
ABS actuator and electric unit (control unit) provides a vehicle speed signal to the combination meter via CAN
communication lines.
CAN COMMUNICATION SYSTEM DESCRIPTION
Refer to LAN-5, "CAN COMMUNICATION" .
Page 1131 of 3419
DI-28
COMPASS AND THERMOMETER
Revision: October 20052005 QX56
Trouble DiagnosesEKS00BCG
PRELIMINARY CHECK FOR THERMOMETER
1. COOL DOWN CHECK
1. Turn the ignition switch to the ON position.
2. Cool down the ambient sensor 2 with water or ice.
Does the indicated temperature drop?
YES >> GO TO 2.
NO >> The system is malfunctioning. Refer to DI-28, "
INSPECTION/COMPASS AND THERMOMETER"
.
2. WARM UP CHECK
1. Leave the vehicle for 10 minutes.
2. With the ignition switch in the ON position, disconnect and reconnect the ambient sensor 2 connector.
Does the indicated temperature rise?
YES >> The system is OK.
NO >> The system is malfunctioning. Refer to DI-28, "
INSPECTION/COMPASS AND THERMOMETER"
.
NOTE:
The indicated temperature on the thermometer is not readily affected by engine heat. It changes only when
one of the following conditions is present.
The temperature detected by the ambient sensor is lower than the indicated temperature on the thermom-
eter.
The vehicle speed is greater than 20 km/h (13 MPH).
(This is to prevent the indicated temperature from being affected by engine heat during low-speed driv-
ing.)
The ignition switch has been turned to the OFF position for more than 2 hours. (The engine is cold.)
INSPECTION/COMPASS AND THERMOMETER
Symptom Possible causes Repair order
No display at all 1. 10A fuse
2. Ground circuit
3. Compass and thermometer1. Check 10A fuse [No. 12, located in fuse block (J/B)].
Turn the ignition switch ON and verify that battery positive volt-
age is at terminal 2 of compass and thermometer.
2. Check ground circuit for compass and thermometer.
3. Replace compass and thermometer.
Forward direction indi-
cation slips off the mark
or incorrect.1. In manual correction mode (Bar and
display vanish)
2. Zone variation change is not done1. Drive the vehicle and turn at an angle of 90°.
2. Perform the zone variation change.
Compass reading
remains unchanged.1. Vehicle speed signal is not entered
2. Compass and thermometer1. Check harness for open or short between combination meter
terminal 29 and compass and thermometer terminal 8.
2. Replace compass and thermometer.
Displays wrong tem-
perature when ambient
temperature is between
−40°C (−40°F) and
55°C (130°F). (See
NOTE above.)1. Check operation
2. Ambient sensor circuit
3. Vehicle speed signal is not entered
4. Ambient sensor 2
5. Compass and thermometer1. Perform preliminary check shown above.
2. Check harness for open or short between ambient sensor 2 and
compass and thermometer.
3. Check harness for open or short between combination meter
terminal 29 and compass and thermometer terminal 8.
4. Replace ambient sensor 2.
5. Replace compass and thermometer.
Displays SC or OC. 1. Ambient sensor circuit
2. Ambient sensor 2
3. Compass and thermometer1. Check harness for open or short between ambient sensor 2 and
compass and thermometer.
2. Replace ambient sensor 2.
3. Replace compass and thermometer.
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DI-42
WARNING CHIME
Revision: October 20052005 QX56
WARNING CHIMEPFP:24814
Component Parts and Harness Connector LocationEKS00BCO
System DescriptionEKS00BCP
FUNCTION
Power is supplied at all times
through 50A fusible link (letter f , located in the fuse and fusible link box)
to BCM terminal 70, and
through 10A fuse [No. 19, located in the fuse block (J/B)]
to key switch and key lock solenoid terminal 3.
With ignition switch in ON or START position, power is supplied
through 10A fuse (No. 59, located in the fuse and relay box)
to BCM terminal 38.
Ground is supplied
to BCM terminal 67
through body grounds M57, M61, and M79.
NOTE:
When ignition key warning chime, light warning chime, and seat belt warning chime are required at the same
time, the priorities for each chime are the following.
1. Light warning chime
2. Ignition key warning chime
1. Combination meter M24 2. Combination switch (lighting switch)
M283. Steering column (view with instru-
ment lower panel LH removed)
4. BCM M18, M19, M20 5. Front door switch LH B8 6. Key switch and key lock solenoid
M27
7. Seat belt buckle pre-tensioner
assembly (seat belt buckle switch)
LH B74
LKIA0692E
Page 1146 of 3419
WARNING CHIME
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3. Seat belt warning chime
IGNITION KEY WARNING CHIME
With the key inserted in the ignition switch, the ignition switch in OFF position, and the driver's door open, the
warning chime will sound.
Power is supplied
through key switch and key lock solenoid terminal 4
to BCM terminal 37.
Ground is supplied
to BCM terminal 47
through front door switch LH terminal 2.
Front door switch LH is case grounded.
BCM detects key inserted into the ignition switch, and sends key warning signal to combination meter via CAN
communication lines. When the combination meter receives key warning signal, it sounds warning chime.
LIGHT WARNING CHIME
With the key removed from the ignition switch, the driver's door open, and the lighting switch (part of the com-
bination switch) in 1st or 2nd position, the warning chime will sound. [Except when headlamp battery saver
control operates (5 minutes after ignition switch is turned to OFF or ACC position) and headlamps do not illu-
minate.]
Signal is supplied
from combination switch (lighting switch) terminals 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10
to BCM terminals 2, 3, 4, 5, 6, 32, 33, 34, 35 and 36.
NOTE:
BCM detected lighting switch in 1st or 2nd position. Refer to BCS-3, "
COMBINATION SWITCH READING
FUNCTION" .
Ground is supplied
to BCM terminal 47
through front door switch LH terminal 2.
Front door switch LH is case grounded.
BCM detects headlamps are illuminated, and sends light warning signal to combination meter CAN communi-
cation lines. When the combination meter receives light warning signal, it sounds warning chime.
SEAT BELT WARNING CHIME
When the ignition switch is turned ON with the seat belt unfastened [seat belt buckle pre-tensioner assembly
(seat belt buckle switch) LH unfastened], warning chime will sound for approximately 6 seconds.
Ground is supplied
to combination meter terminal 27
through seat belt buckle pre-tensioner assembly (seat belt buckle switch) LH terminal 1.
Seat belt buckle pre-tensioner assembly (seat belt buckle switch) LH terminal 2 is grounded through body
grounds B7 and B19.
The combination meter sends seat belt buckle switch LH unfastened signal to BCM via CAN communication
line.
BCM receives seat belt buckle pre-tensioner assembly (seat belt buckle switch) LH unfastened signal from
combination meter via CAN communication line, and sends seat belt warning signal to the combination meter
via CAN communication line. When the combination meter receives the seat belt warning signal, it sounds the
warning chime. The BCM controls the (6 second) duration of the seat belt warning chime.
CAN Communication System DescriptionEKS00BCQ
Refer to LAN-5, "CAN COMMUNICATION" .