mirror INFINITI QX4 2005 Factory Service Manual

-1QUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System (SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & MirrorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatAPAdjustable PedalJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Telephone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit ElementsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: October 2004
Revision: October 2005BDACEFGHIJKLM

REFRIGERANT LINES
ATC-189
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Revision: October 20052005 QX56
CAUTION:
Cap or wrap the A/C refrigerant pipe ends with a suitable material such as vinyl tape to avoid the
entry of air and contaminants.
4. Remove the expansion valve.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:

Replace the O-rings on the A/C refrigerant pipes with new ones, then apply compressor oil to them
when installing them.

After charging refrigerant, check for leaks.
Checking for Refrigerant LeaksEJS003Z5
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage, and corrosion. Any A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector (J-41995) or fluo-
rescent dye leak detector (J-42220).
If any dye is observed using a fluorescent dye leak detector (J-42220), confirm the leak using a electronic
refrigerant leak detector (J-41995). It is possible that the dye is from a prior leak that was repaired and not
properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic refrigerant leak detector (J-41995), move the probe
along the suspected leak area at 25 - 50 mm (1 - 2 in) per second and no further than 6 mm (1/4 in) from the
component.
CAUTION:
Moving the electronic refrigerant leak detector probe slower and closer to the suspected leak area will
improve the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Dye Leak DetectorEJS003Z6
1. Check the A/C system for leaks using the fluorescent dye leak detector and safety goggles (J-42220) in a
low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye
will appear as a bright green/yellow area at the point of leakage. Fluorescent dye observed at the evapo-
rator drain opening indicates an evaporator core assembly leak (tubes, core or expansion valve).
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, then inspect the shop rag or cloth with the fluorescent dye leak detector (J-42220) for dye residue.
3. After the leak is repaired, remove any residual dye using refrigerant dye cleaner (J-43872) to prevent
future misdiagnosis.
4. Perform a system performance check and then verify the leak repair using a electronic refrigerant leak
detector (J-41995).
NOTE:

Other gases in the work area or substances on the A/C components, for example, anti-freeze, wind-
shield washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the sur-
faces to be checked are clean.

Clean with a dry cloth or blow off with shop air.

Do not allow the sensor tip of the electronic refrigerant leak detector (J-41995) to contact with any sub-
stance. This can also cause false readings and may damage the detector.
Dye InjectionEJS003Z7
NOTE:
This procedure is only necessary when recharging the system or when the compressor has seized and must
be replaced.
1. Check the A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi). Expansion valve bolts : 4 N·m (0.41 kg-m, 35 in-lb)
A/C refrigerant pipe to expansion valve bolt : Refer to ATC-177, "
Components"
.

BL-160
BODY REPAIR
Revision: October 20052005 QX56
BODY REPAIRPFP:60100
Body Exterior Paint ColorEIS008SF
M: Metallic; 2S: 2-Coat Solid, 2P: 2-Coat Pearl; 3P: 3-Coat Pearl; t: New Cross Linking Clear Coat
LIIA1437E
ComponentColor code B18 EY2 G10 J20 K11 K12 Q11
DescriptionCobalt
Blue KashmirLiquid
OnyxJadeSilver
GraphiteSilver
IndulgenceTu sc an
Pearl
Clear coat t t t t t t t
1Outside
mirrorBodyChromium
plateCr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
Base Black KH3 KH3 KH3 KH3 KH3 KH3 KH3
2Radiator
grilleCenter
and
emblemChromium
plateCr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
3 Bumpers Fascias Body color B18 EY2 G10 J20 K11 K12 Q11
4 Valance Black KH3 KH3 KH3 KH3 KH3 KH3 KH3
5Running
BoardsBody Body color B18 EY2 G10 J20 K11 K12 Q11
Step pad Black KH3 KH3 KH3 KH3 KH3 KH3 KH3
6Outside
handlesChromium
plateCr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
7Side
Guard
MoldingBase Body color B18 EY2 G10 J20 K11 BK12 BQ10
To p T r i mChromium
plateCr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
8License
plate fin-
isherBase Body color B18 EY2 G10 J20 K11 K12 Q11
Top and
bottom
trimChromium
plateCr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
9Cowl top
coverBody color B18 EY2 G10 J20 K11 K12 Q11
10Rear
spoilerBody color B18 EY2 G10 J20 K11 K12 Q11

EI-28
DOOR OUTSIDE MOLDING
Revision: October 20052005 QX56
DOOR OUTSIDE MOLDINGPFP:82820
Removal and InstallationEIS008ZQ
Front Door
Removal
1. Open the front door and door window fully.
2. Remove the battery negative terminal.
3. Remove the door mirror. Refer to GW-97, "
Door Mirror Assembly" .
4. Remove the front door outside molding.

Remove the hole cover and remove screw.

Lift the molding from rear edge first.

Disconnect the clips from the flange working forward.
Installation
Installation is in the reverse order of removal.
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INTAKE MANIFOLD
EM-17
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INSTALLATION
Installation is in the reverse order of removal.

Tighten the intake manifold bolts in numerical order as shown.

Install the EVAP canister purge control solenoid valve connector with it facing front of engine.

Tighten the electronic throttle control actuator bolts of the electric throttle control actuator equally and
diagonally in several steps.

After installation perform procedure in EM-18, "INSPECTION AFTER INSTALLATION" .

Install the water hose so that its overlap width for connection is between 27 mm (1.06 in) and 32 mm (1.26
in) (target: 27 mm 1.06 in).
Connecting Quick Connector of Fuel Tube
Install quick connector as follows (the steps are the same for quick connectors on both engine side and vehi-
cle side except for the quick connector cap).
1. Make sure no foreign substances are deposited in and around tube and quick connector, and they are not
damaged.
2. Thinly apply new engine oil around the fuel tube from tip end to the spool end.
3. Align center to insert quick connector straight into fuel tube.

Insert until the paint mark for engagement identification
(white) goes completely inside quick connector so that you
cannot see it from the straight side of the connected part. Use
a mirror to check this where it is not possible to view directly
from the straight side, such as quick connector on vehicle
side.

Insert fuel tube into quick connector until top spool is com-
pletely inside quick connector, and 2nd level spool exposes
right below quick connector on engine side.
CAUTION:

Hold "A" position in illustration when inserting fuel
tube into quick connector.

Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.

Insert until you hear a “click” sound and actually feel
the engagement.

To avoid misidentification of engagement with a similar
sound, be sure to perform the next step.
4. Pull quick connector by hand holding "A" position. Make sure it is completely engaged (connected) so that
it does not come out from fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
KBIA2462E
PBIC0017E
KBIA0272E

EM-32Revision: October 2005
FUEL INJECTOR AND FUEL TUBE
2005 QX56

Lubricate O-ring with new engine oil.

Do not clean O-ring with solvent.

Make sure that O-ring and its mating part are free of foreign material.

When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.

Insert new O-ring straight into fuel tube. Do not twist it.
6. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
After installing the fuel tubes, make sure there are no fuel leaks at the connections using the following steps.
1. Apply fuel pressure to the fuel lines by turning ignition switch ON (with engine stopped). Then check for
fuel leaks at the connections.
NOTE:
Use mirrors for checking on hidden points.
2. Start the engine and rev it up and check for fuel leaks at the connections.
CAUTION:
Do not touch the engine immediately after stopping, as engine becomes extremely hot.

RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
GI-45
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RECOMMENDED CHEMICAL PRODUCTS AND SEALANTSPFP:00000
Recommended Chemical Products and SealantsEAS001G1
Refer to the following chart for help in selecting the appropriate chemical product or sealant.
Product Description PurposeNissan North America
Part No. (USA)Nissan Canada Part
No. (Canada)Aftermarket Cross-
reference Part Nos.
1Rear View Mirror
AdhesiveUsed to permanently
remount rear view mirrors
to windows.999MP-AM000P 99998-50505 Permatex 81844
2Anaerobic Liquid Gas-
ketFor metal-to-metal flange
sealing.
Can fill a 0.38 mm (0.015
inch) gap and provide
instant sealing for most
powertrain applications.999MP-AM001P 99998-50503Permatex 51813 and
51817
3High Performance
Thread SealantProvides instant sealing on
any threaded straight or
parallel threaded fitting.
(Thread sealant only, no
locking ability.)

Do not use on plastic.999MP-AM002P 999MP-AM002P Permatex 56521
4 Silicone RTVGasket Maker999MP-AM003P
(Ultra Grey)99998-50506
(Ultra Grey)Permatex Ultra Grey
82194;
Three Bond
1207,1215, 1216,
1217F and 1217G;
Nissan RTV Part No.
999MP-A7007
Gasket Maker for Maxima/
Quest 5-speed automatic
transmission
(RE5F22A)––Three Bond 1281B
or exact equivalent
in its quality
5High Temperature,
High Strength Thread
Locking Sealant (Red)Threadlocker 999MP-AM004P 999MP-AM004PPermatex 27200;
Three Bond 1360,
1360N, 1305 N&P,
1307N, 1335,
1335B, 1363B,
1377C, 1386B, D&E
and 1388
6Medium Strength
Thread Locking Seal-
ant (Blue)Threadlocker (service tool
removable)999MP-AM005P 999MP-AM005PPermatex 24200,
24206, 24240,
24283 and 09178;
Three Bond 1322,
1322N, 1324 D&N,
1333D, 1361C,
1364D, 1370C and
1374

GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
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SECTION GW
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GW
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Handling for Adhesive and Primer ........................... 3
Trouble Diagnosis Precaution .................................. 3
PREPARATION ........................................................... 4
Special Service Tool ................................................. 4
Commercial Service Tool ......................................... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINER ....................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
WINDSHIELD GLASS ...............................................11
Removal and Installation .........................................11
REMOVAL ............................................................11
INSTALLATION ....................................................11
REAR WINDOW GLASS AND MOLDING ............... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
POWER WINDOW SYSTEM .................................... 15
Component Parts and Harness Connector Location ... 15
System Description ................................................ 15
MANUAL OPERATION ....................................... 16AUTO OPERATION ............................................. 18
POWER WINDOW SERIAL LINK ....................... 18
POWER WINDOW LOCK ................................... 18
RETAINED POWER OPERATION ...................... 18
ANTI-PINCH SYSTEM ........................................ 18
POWER WINDOW CONTROL BY THE FRONT
DOOR LOCK ASSEMBLY LH (KEY CYLINDER
SWITCH) ............................................................. 19
CAN Communication System Description .............. 19
Schematic ............................................................... 20
Wiring Diagram — WINDOW — ............................. 22
Terminal and Reference Value for Main Power Win-
dow and Door Lock/Unlock Switch ......................... 30
Terminal and Reference Value for Power Window
and Door Lock/Unlock Switch RH .......................... 30
Terminal and Reference Value for BCM ................. 32
Work Flow ............................................................... 33
CONSULT-II Function (BCM) ................................. 33
CONSULT-II INSPECTION PROCEDURE .......... 33
ACTIVE TEST ..................................................... 34
WORK SUPPORT ............................................... 34
DATA MONITOR ................................................. 34
Trouble Diagnoses Symptom Chart ....................... 35
BCM Power Supply and Ground Circuit Check ...... 37
Main Power Window and Door Lock/Unlock Switch
Power Supply and Ground Circuit Check ............... 38
Power Window and Door Lock/Unlock Switch RH
Power Supply and Ground Circuit Check ............... 39
Front Power Window Motor LH Circuit Check ........ 40
Front Power Window Motor RH Circuit Check ....... 41
Limit Switch Circuit Check Front LH ....................... 42
Limit Switch Circuit Check Front RH ...................... 43
Encoder Circuit Check Front LH ............................. 45
Encoder Circuit Check Front RH ............................ 47
Door Switch Check ................................................. 49
Front Door Lock Assembly LH (Key Cylinder Switch)
Check ..................................................................... 51
Power Window Serial Link Check Front LH and RH ... 53
Rear Power Window Control Unit LH or RH Power
Supply and Ground Circuit Check .......................... 55

GW-2Revision: October 20052005 QX56 Rear Power Window Switch LH or RH Power Supply
and Ground Circuit Check ...................................... 57
Rear Power Window Motor LH Circuit Check ......... 57
Rear Power Window Motor RH Circuit Check ........ 58
Limit Switch Circuit Check Rear LH and RH ........... 59
Encoder Circuit Check Rear LH or RH ................... 61
Power Window Serial Link Check Rear LH or RH ... 63
Rear Power Vent Window Switch Circuit Check ..... 64
Rear Power Vent Window Motor LH Circuit Check ... 64
Rear Power Vent Window Motor RH Circuit Check ... 65
Rear Power Vent Window Relay (OPEN) Check .... 65
Rear Power Vent Window Relay (CLOSE) Check ... 66
FRONT DOOR GLASS AND REGULATOR ............. 68
Removal and Installation ........................................ 68
FRONT DOOR GLASS ....................................... 68
FRONT DOOR GLASS REGULATOR ................ 69
SETTING AFTER INSTALLATION ...................... 69
REAR DOOR GLASS AND REGULATOR ............... 71
Removal and Installation ........................................ 71
REAR DOOR GLASS .......................................... 71
REAR DOOR GLASS REGULATOR ................... 72
SIDE WINDOW GLASS ............................................ 74
Removal and Installation ........................................ 74
REMOVAL ........................................................... 74
INSTALLATION .................................................... 74
INSIDE MIRROR ....................................................... 75
Wiring Diagram — I/MIRR — ................................. 75
Removal and Installation ........................................ 76
INSIDE MIRROR ................................................. 76
REAR WINDOW DEFOGGER .................................. 77
Component Parts and Harness Connector Location ... 77System Description .................................................77
CAN Communication System Description ..............78
Schematic ...............................................................79
Wiring Diagram — DEF — ......................................80
Terminal and Reference Value for BCM ..................83
Terminal and Reference Value for IPDM E/R ..........83
Work Flow ...............................................................83
CONSULT-II Function (BCM) ..................................84
CONSULT-II BASIC OPERATION PROCEDURE
...84
DATA MONITOR ..................................................85
ACTIVE TEST ......................................................85
Trouble Diagnoses Symptom Chart ........................85
BCM Power Supply and Ground Circuit Check ......87
Rear Window Defogger Switch Circuit Check .........88
Rear Window Defogger Circuit Check ....................89
Door Mirror Defogger Power Supply Circuit Check ...90
Door Mirror LH Defogger Circuit Check ..................92
Door Mirror RH Defogger Circuit Check .................93
Rear Window Defogger Signal Check ....................94
Filament Check .......................................................94
Filament Repair .......................................................95
REPAIR EQUIPMENT .........................................95
REPAIRING PROCEDURE .................................95
DOOR MIRROR .........................................................97
Door Mirror Assembly .............................................97
REMOVAL ............................................................97
INSTALLATION ....................................................97
Door Mirror Glass ....................................................97
REMOVAL ............................................................97
INSTALLATION ....................................................98

WINDSHIELD GLASS
GW-11
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Revision: October 20052005 QX56
WINDSHIELD GLASSPFP:72712
Removal and InstallationEIS004TQ
REMOVAL
1. Remove the front pillar garnish. Refer to EI-35, "BODY SIDE TRIM" .
2. Remove inside mirror. Refer to GW-76, "
Removal and Installation" .
3. Partially remove the headlining (front edge). Refer to EI-38, "
HEADLINING" .
4. Remove cowl top cover. Refer to EI-18, "
Removal and Installation" .
5. Apply a protective tape around the windshield glass to protect the painted surface from damage.

Remove glass using piano wire or power cutting tool and an inflatable pump bag.

If a windshield glass is to be reused, mark the body and the glass with mating marks.
WA RN ING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:

When a windshield glass is to be reused, do not use a cutting knife or power cutting tool.

Be careful not to scratch the glass when removing.

Do not set or stand glass on its edge. Small chips may develop into cracks.
INSTALLATION

Use a genuine NISSAN Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-
nished with it.

While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger compartment air pressure when a door is closed.
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