Air INFINITI QX56 2004 Factory Service Manual

MA-28
CHASSIS AND BODY MAINTENANCE
Revision: August 20072004 QX56
Checking Disc BrakeELS0010S
ROTOR
Check condition, wear and damage.
CALIPER
Check for leakage.
PA D
Check wear or damage.
Checking Steering Gear and LinkageELS0010T
STEERING GEAR

Check the steering gear housing for looseness, damage and oil
leakage as shown.

Check the steering column connections for looseness.
STEERING LINKAGE

Check the ball joint, dust cover and other component parts for looseness, wear, damage and grease leak-
age.Standard thickness : Refer to BR-32, "
Front Disc
Brake" , BR-33, "Rear Disc
Brake" .
Repair limit thickness : Refer to BR-32, "
Front Disc
Brake" , BR-33, "Rear Disc
Brake" .
SM A26 0A
SM A92 2A
Standard thickness : Refer to BR-32, "Front Disc
Brake" , BR-33, "Rear Disc
Brake" .
Repair limit thickness : Refer to BR-32, "
Front Disc
Brake" , BR-33, "Rear Disc
Brake" .
LMA051
SGIA0506E

CHASSIS AND BODY MAINTENANCE
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Checking Seat Belts, Buckles, Retractors, Anchors and AdjustersELS0010X
Check the seat belt buckles, webbing, retractors, anchors and adjusters. Replace any seat belt assembly as
necessary. Refer to SB-10, "
Seat Belt Inspection" .

Check the seat belt anchors for loose mounting bolts, damage, or excessive wear.

Check the seat belt webbing for any damage, cuts, fraying, or excessive wear.

Check the retractor for smooth operation.

Check the function of the buckles by inserting the seat belt tongue and checking for proper engagement of
the buckle and press the button on the buckle to check for proper release of the seat belt tongue.
CAUTION:

After any collision, inspect all seat belt assemblies, including retractors and other attached com-
ponents, such as the guide rail set. NISSAN recommends replacing all seat belt assemblies in use
during a collision, unless they are not damaged and are inspected to confirm they are operating
properly after a minor collision.
Also inspect all seat belt assemblies that are not in use during a collision, and replace any compo-
nents if damaged or not operating properly. The seat belt pre-tensioner should be replaced even if
the seat belts are not in use during a frontal collision where the driver and passenger air bags
have been deployed.

If any component of the seat belt assembly is suspected of being damaged or not operating prop-
erly, do not repair the component. Replace the components as an assembly.

If the seat belt webbing is cut, frayed, or damaged then replace the seat belt assembly.

Never lubricate the seat belt buckle or tongue.

When replacing any seat belt assembly always use a Genuine NISSAN seat belt assembly.

PB-6
PARKING BRAKE SHOE
Revision: August 20072004 QX56
PARKING BRAKE SHOEPFP:44060
Removal and InstallationEFS003Q7
COMPONENTS
REMOVAL
WAR NIN G:
Clean the brakes with a vacuum dust collector to minimize the hazard of airborne particles or other
materials.
NOTE:
Remove the disc rotor only with the parking brake pedal completely disengaged.
1. Remove the rear disc rotor. Refer to BR-28, "
Removal and Installation of Brake Caliper Assembly and
Disc Rotor" .
2. Remove the rear drive shaft. Refer to RAX-7, "
Removal and Installation" .
3. Disconnect ABS sensor at harness connector. Then remove ABS sensor wire from grommet mounts.
4. Remove wheel hub and bearing assembly. Refer to RAX-5, "
Removal and Installation" .

Withdraw ABS sensor harness through back plate when removing wheel hub and bearing assembly.
5. Remove the return springs.
6. Remove the adjuster.
7. Remove the retainers, anti-rattle pins and shoes.
8. Disconnect the parking brake cable from the toggle lever.
9. Remove back plate.
1. Back plate 2. Shoes 3. Toggle lever
4. Return springs 5. Retainers 6. Adjuster
7. Anti-rattle pins
WFIA0164E

PARKING BRAKE SHOE
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INSPECTION AFTER REMOVAL
Lining Thickness Inspection

Check thickness of lining.
Drum Inner Diameter Inspection

Check drum inner diameter.
Other Inspections

Check shoe sliding surface for excessive wear and damage.

Check anti-rattle pin for excessive wear and corrosion.

Check return spring for sagging.

Check adjuster for rough operation.

When disassembling adjuster, apply PBC (Poly Butyl Cuprysil) grease or equivalent to the adjuster
threads. Refer to MA-10, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Check either visually or with a vernier caliper to see if there is any excessive wear, cracks, or damage
inside drum.
INSTALLATION
Installation is in the reverse order of removal.

Apply brake grease to the specified points during assembly. Refer to PB-6, "COMPONENTS" .

Install adjuster so that threaded part expands when rotating it in
the direction shown by the arrow.

Shorten adjuster by rotating it in the oposite direction as shown
by the arrow.
NOTE:
After replacing brake shoes or disc rotors, or if parking brake does
not function well, perform break-in operation as follows.
1. Adjust parking brake pedal stroke. Refer to PB-3, "
ADJUST-
MENT" .
2. Perform parking brake burnishing operation by driving the vehicle forward under the following conditions:Standard thickness "A" : 5.15 ± 0.25 mm
(0.203 ± 0.010 in)
Repair limit thickness "A" : 0.5 mm (0.020 in)
SBR0 21 A
Standard inner
diameter: 205 ± 0.13 mm (8.07 ± 0.01 in)
Maximum inner
diameter: 205.7 mm (8.10 in)
SBR7 68 A
SFIA0153E

Vehicle speed 40 km/h (25 MPH) set (forward)

Parking brake operating force 196 N (20.0 kg, 44.1 lb) set

Apply time 30 sec.

PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION PG
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Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
POWER SUPPLY ROUTING CIRCUIT ...................... 4
Schematic ................................................................ 4
Wiring Diagram — POWER — ................................. 6
BATTERY POWER SUPPLY — IGNITION SW.
IN ANY POSITION ................................................ 6
ACCESSORY POWER SUPPLY — IGNITION
SW. IN ACC OR ON .............................................11
IGNITION POWER SUPPLY — IGNITION SW.
IN ON .................................................................. 12
IGNITION POWER SUPPLY — IGNITION SW.
IN ON AND/OR START ....................................... 13
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ...................................... 17
System Description ................................................ 17
SYSTEMS CONTROLLED BY IPDM E/R ........... 17
CAN COMMUNICATION LINE CONTROL ......... 17
IPDM E/R STATUS CONTROL ........................... 18
CAN Communication System Description .............. 18
Function of Detecting Ignition Relay Malfunction ... 18
CONSULT-II Function (IPDM E/R) ......................... 19
CONSULT-II BASIC OPERATION ...................... 19
SELF-DIAGNOSTIC RESULTS .......................... 20
DATA MONITOR ................................................. 20
ACTIVE TEST ..................................................... 22
Auto Active Test ..................................................... 23
DESCRIPTION .................................................... 23
OPERATION PROCEDURE ............................... 23
INSPECTION IN AUTO ACTIVE TEST MODE ... 23
Schematic .............................................................. 25
IPDM E/R Terminal Arrangement ........................... 26
IPDM E/R Power/Ground Circuit Inspection .......... 27
Inspection with CONSULT-II (Self-Diagnosis) ........ 28
Removal and Installation of IPDM E/R ................... 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29GROUND CIRCUIT ................................................... 30
Ground Distribution ................................................. 30
MAIN HARNESS ................................................. 30
ENGINE ROOM HARNESS ................................ 33
ENGINE CONTROL HARNESS .......................... 36
BODY HARNESS ................................................ 37
BODY NO. 2 HARNESS ..................................... 38
BACK DOOR NO. 2 RH HARNESS .................... 39
HARNESS ................................................................. 40
Harness Layout ...................................................... 40
HOW TO READ HARNESS LAYOUT ................. 40
OUTLINE ............................................................. 41
MAIN HARNESS ................................................. 42
ENGINE ROOM HARNESS (LH VIEW) .............. 44
ENGINE ROOM HARNESS (RH VIEW) ............. 47
ENGINE CONTROL HARNESS .......................... 49
CHASSIS HARNESS .......................................... 51
BODY HARNESS ................................................ 53
BODY NO. 2 HARNESS ..................................... 55
ROOM LAMP HARNESS .................................... 57
FRONT DOOR LH HARNESS ............................ 58
FRONT DOOR RH HARNESS ............................ 58
REAR DOOR LH HARNESS ............................... 59
REAR DOOR RH HARNESS .............................. 59
BACK DOOR HARNESS .................................... 60
Wiring Diagram Codes (Cell Codes) ...................... 61
ELECTRICAL UNITS LOCATION ............................ 64
Electrical Units Location ......................................... 64
ENGINE COMPARTMENT .................................. 64
PASSENGER COMPARTMENT ......................... 65
Fuse ........................................................................ 67
Fusible Link ............................................................ 67
Circuit Breaker (Built Into BCM) ............................. 67
HARNESS CONNECTOR ......................................... 68
Description .............................................................. 68
HARNESS CONNECTOR (TAB-LOCKING
TYPE) .................................................................. 68
HARNESS CONNECTOR (SLIDE-LOCKING
TYPE) .................................................................. 69
HARNESS CONNECTOR (DIRECT-CONNECT

PRECAUTIONS
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Revision: August 20072004 QX56
PRECAUTIONS PFP:00011
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EKS007NJ
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Wiring Diagrams and Trouble DiagnosisEKS007NK
When you read wiring diagrams, refer to the following:

Refer to GI-15, "How to Read Wiring Diagrams" in GI section.

Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution.
When you perform trouble diagnosis, refer to the following:

Refer to GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section.

Refer to GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section.

IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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IPDM E/R Power/Ground Circuit InspectionEKS007NU
1. FUSE AND FUSIBLE LINK INSPECTION
Check that the following fusible links or IPDM E/R fuses are not blown.
OK or NG
OK >> GO TO 2.
NG >> Replace fuse or fusible link.
2. POWER CIRCUIT INSPECTION
1. Disconnect IPDM E/R harness connector E118.
2. Check voltage between IPDM E/R harness connector E118 terminals 1 (B/Y), 2 (R) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace IPDM E/R power circuit harness.
3. GROUND CIRCUIT INSPECTION
1. Disconnect IPDM E/R harness connectors E122 and E124.
2. Check continuity between IPDM E/R harness connector E122
terminal 38 (B), and E124 terminal 59 (B) and ground.
OK or NG
OK >> Inspection End.
NG >> Repair or replace ground circuit harness of IPDM E/R.
Terminal No. Signal name Fuse, fusible link No.
1, 2 Battery power a, c, d
Battery voltage should exist.
SKIA1987E
Continuity should exist.
WKIA1453E

HARNESS
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Wiring Diagram Codes (Cell Codes)EKS007NZ
Use the chart below to find out what each wiring diagram code stands for.
Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring
diagram.
Code Section Wiring Diagram Name
A/C,A ATC Auto Air Conditioner
A/SUSP RSU Rear Air Suspension
AF1B1 EC Air Fuel Ratio Sensor 1 (Bank 1)
AF1B2 EC Air Fuel Ratio Sensor 1 (Bank 2)
AF1HB1 EC Air Fuel Ratio Sensor 1 (Bank 1)
AF1HB2 EC Air Fuel Ratio Sensor 1 (Bank 2)
APPS1 EC Accelerator Pedal Position Sensor
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC ASCD Brake Switch
ASC/SW EC ASCD Steering Switch
ASCBOF EC ASCD Brake Switch
ASCIND EC ASCD Indicator
A/T AT A/T Assembly
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
AUTO/DP SE Automatic Drive Positioner
AUTO/L LT Auto Light Control
B/CLOS BL Back Door Auto Closure System
BACK/L LT Back-up Lamp
BRK/SW EC Brake Switch
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
CLOCK DI Clock
COMBSW LT Combination Switch
COMM AV Audio Visual Communication System
COMPAS DI Compass and Thermometer
COOL/F EC Cooling Fan Control
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - With Daytime Light System
DVD AV DVD Entertainment System
ECM/PW EC ECM Power Supply for Back-Up
ECTS EC Engine Coolant Temperature Sensor
ETC1 EC Electric Throttle Control Function
ETC2 EC Throttle Control Motor Relay
ETC3 EC Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FTTS EC Fuel Tank Temperature Sensor
FUELB1 EC Fuel Injection System Bank 1
FUELB2 EC Fuel Injection System Bank 2
H/AIM LT Headlamp Aiming Control
H/LAMP LT Headlamp
HORN WW Horn

PG-62
HARNESS
Revision: August 20072004 QX56
HSEAT SE Heated Seat
IATS EC Intake Air Temperature Sensor
ICC ACS Intelligent Cruise Control
ICCBOF EC ICC Brake Switch
ICC/BS EC ICC Steering Switch
ICC/SW EC ICC Brake Switch
I/MIRR GW Inside Mirror (Auto Anti-Dazzling Mirror)
IGNSYS EC Ignition System
ILL LT Illumination
INJECT EC Injector
INT/L LT Room/Map, Vanity, Cargo, Personal, Foot, Step, and Puddle Lamps
KEYLES BL Remote Keyless Entry System
KS EC Knock Sensor
MAFS EC Mass Air Flow Sensor
MAIN EC Main Power Supply and Ground Circuit
METER DI Speedometer, Tachometer, Temp. and Fuel Gauges
MIL/DL EC Malfunction Indicator Lamp
MIRROR GW Door Mirror
NATS BL Nissan Anti-Theft System
NAVI AV Navigation System
O2H2B1 EC Rear Heated Oxygen Sensor 2 Heater Bank 1
O2H2B2 EC Rear Heated Oxygen Sensor 2 Heater Bank 2
O2S2B1 EC Heated Oxygen Sensor 2 Bank 1
O2S2B2 EC Heated Oxygen Sensor 2 Bank 2
P/SCKT WW Power Socket
PGC/V EC EVAP Canister Purge Volume Control Solenoid Valve
PHASE EC Camshaft Position Sensor (PHASE) (Bank 1)
PNP/SW EC Park/Neutral Position Switch
POS EC Crankshaft Position Sensor (POS)
POWER PG Power Supply Routing
PRE/SE EC EVAP Control System Pressure Sensor
PS/SEN EC Power Steering Pressure Sensor
R/VIEW DI Rear View Monitor
RP/SEN EC Refrigerant Pressure Sensor
SEAT SE Power Seat (Without Memory)
SEN/PW EC Sensor Power Supply
SHIFT AT A/T Shift Lock System
SONAR DI Rear Sonar System
SROOF RF Sunroof
SRS SRS Supplemental Restraint System
START SC Starting System
STOP/L LT Stop Lamp
T/TOW LT Trailer Tow
T/WARN WT Low Tire Pressure Warning System
TAIL/L LT Parking, License and Tail Lamps
T/F TF Transfer Case
TPS1 EC Throttle Position Sensor
TPS2 EC Throttle Position Sensor
TPS3 EC Throttle Position Sensor
TRNSCV BL HOMELINK® Universal Transceiver
TURN LT Turn Signal and Hazard Warning Lamps
VDC BRC Vehicle Dynamic Control System

PG-70
HARNESS CONNECTOR
Revision: August 20072004 QX56
HARNESS CONNECTOR (DIRECT-CONNECT SRS COMPONENT TYPE)

SRS direct-connect type harness connectors are used on certain SRS components such as air bag mod-
ules and seat belt pre-tensioners.

Always pull up to release black locking tab prior to removing connector from SRS component.

Always push down to lock black locking tab after installing connector to SRS component. When locked,
the black locking tab is level with the connector housing.
CAUTION:

Do not pull the harness or wires when removing connectors
from SRS components.
WHIA0103E