Ins INFINITI QX56 2004 Factory Service Manual

MA-24
CHASSIS AND BODY MAINTENANCE
Revision: August 20072004 QX56
Checking Transfer FluidELS0010I
FLUID LEAKAGE AND FLUID LEVEL
1. Make sure that fluid is not leaking from the transfer assembly or around it.
2. Check fluid level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking fluid level.
3. Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-110, "
OVERHAUL" .
CAUTION:
Do not reuse gasket.
Changing Transfer FluidELS0010J
DRAINING
1. Stop engine.
2. Remove the drain plug and gasket and drain the fluid.
3. Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-110, "
OVERHAUL" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket.
2. Fill the transfer with new fluid until the fluid level reaches the
specified limit near the filler plug hole.
CAUTION:
Carefully fill fluid. Fill up for approximately 3 minutes.
3. Leave the vehicle for 3 minutes, and check fluid level again.
4. Install the filler plug with a new gasket to the transfer. Tighten to the specified torque. Refer to TF-110,
"OVERHAUL" .
CAUTION:
Do not reuse gasket.
Checking Propeller ShaftELS0010L
Check the front and rear propeller shafts for damage, dents, and cracks. Check the joints for looseness and
any damage. Repair or replace as necessary.
Checking Final Drive OilELS0010M
CAUTION:
If using the vehicle for towing, the rear final drive oil must be replaced as specified. Refer to MA-6,
"Schedule 1" .
NOTE:
Rear final drive shown, front final drive similar.
SM A43 9B
SM A44 4B
Fluid grade:
Refer to MA-10, "
Fluids and Lubricants" .
Fluid capacity:
Refer to MA-10, "
Fluids and Lubricants" .
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CHASSIS AND BODY MAINTENANCE
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1. Remove the filler plug.
2. Check for oil leaks and oil level. Add the specified oil as neces-
sary.
3. Install the filler plug and tighten to specification.
Changing Final Drive OilELS0010N
CAUTION:
If using the vehicle for towing, the rear final drive oil must be replaced as specified. Refer to MA-6,
"Schedule 1" .
NOTE:
Rear final drive shown, front final drive similar.
1. Remove the filler plug.
2. Remove the drain plug and drain the final drive oil.
3. Apply sealant to the drain plug threads.

Use High Performance Thread Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants" .
4. Install the drain plug and tighten to specification.
5. Refill the final drive with new specified oil.
6. Check the oil level.
7. Install the filler plug and tighten to specification.
Balancing WheelsELS0010O
REMOVAL
1. Using a releasing agent, remove the double-faced adhesive taped wheel weight(s) from the wheel.
CAUTION:

Be careful not to scratch the wheel during removal.

After removing double-faced adhesive taped wheel weights, wipe clean any traces of the releas-
ing agent from the wheel.
WHEEL BALANCE ADJUSTMENT
NOTE:
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting, select
and adjust a drive-in weight mode suitable for wheels.
1. Set the wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When the inner and outer imbalance values are shown on the wheel balancer indicator, multiply the outer
imbalance value by 1.6 to determine balance weight that should be used. Select the outer balance weight
with a value closest to the calculated value and install it to the designated outer position of, or at the des-
ignated angle in relation to the road wheel.
CAUTION:

Do not install the inner balance weight before installing the outer balance weight.

Before installing the balance weight, be sure to clean the mating surface of the wheel.Oil capacity and grade : Refer to RFD-11, "
Compo-
nents" .
Filler plug : Refer to FFD-14, "
COMPONENTS"
(FFD), RFD-11, "
Components" (RFD).
LLIA0068E
Drain plug : Refer to FFD-14, "COMPONENTS"
(FFD), RFD-11, "
Components" (RFD).
Oil capacity and grade : Refer to MA-10, "
Fluids and
Lubricants" .
Filler plug : Refer to FFD-14, "
COMPONENTS"
(FFD), RFD-11, "
Components" (RFD).
LLIA0068E

MA-26
CHASSIS AND BODY MAINTENANCE
Revision: August 20072004 QX56
Indicated imbalance value × 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance
weight (closer to calculated balance weight value)
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
37.4 g = 35 g (1.23 oz)
37.5 g = 40 g (1.41 oz)
a. Install balance weight in the position shown.
b. When installing balance weight to wheels, set it into the grooved
area on the inner wall of the wheel as shown so that the balance
weight center is aligned with the wheel balancer indication posi-
tion (angle).
CAUTION:

Always use Genuine NISSAN adhesion balance weights.

Balance weights are not reusable; always replace with
new ones.

Do not install more than three sheets of balance weights.
c. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other as shown.
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start wheel balancer again.
4. Install drive-in balance weight on inner side of road wheel in the
wheel balancer indication position (angle).
CAUTION:
Do not install more than two balance weights.
5. Start wheel balancer. Make sure that inner and outer residual
imbalance values are 5 g (0.18 oz) each or below.

If either residual imbalance value exceeds 5 g (0.18 oz), repeat installation procedures.
SM A05 4D
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SM A05 6D

CHASSIS AND BODY MAINTENANCE
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Wheel Balance
Tire RotationELS0010P
1. Rotate the tires on each side from front to back as shown.

Do not include the same spare tire when rotating the tires.
2. Adjust the tire pressure to specification. Refer to WT-33, "
Tire" .
3. After the tire rotation, retighten the wheel nuts after the vehicle has been driven for 1,000 km (600 miles),
and also after a wheel and tire have been installed such as after repairing a flat tire.
Checking Brake Fluid Level and LeaksELS0010Q

Check the brake fluid level in the reservoir tank. It should be
between the “MAX” and “MIN” lines on the reservoir tank.

If the fluid level is extremely low, check the brake system.

If the brake warning lamp comes on when the fluid is at the cor-
rect level, check the brake fluid level switch and the parking
brake switch.
Checking Brake Lines and CablesELS0010R
1. Check the brake lines and hoses for cracks, deterioration, and
other damage. Replace any damaged parts.
CAUTION:
If brake fluid leaks are visible around the brake line joints,
retighten the joint, or replace damaged parts as necessary.
2. Check for brake fluid leaks by fully depressing brake pedal while
engine is running.
Wheel type AluminumSteel
Inside Outside
Maximum radial
runout limitLateral mm (in) 0.3 (0.012) or less 1.0 (0.039) or less 0.9 (0.035) or less
Radial mm (in) 0.3 (0.012) or less 0.8 (0.031) or less 0.4 (0.016) or less
Maximum residual
imbalanceDynamic
(at rim flange)Less than 5 g (0.18 oz) (per side)
Static (at rim flange) Less than 10 g (0.35 oz)
Wheel nuts : Refer to WT-6, "Rotation" .
AM A15 9
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CHASSIS AND BODY MAINTENANCE
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Checking Seat Belts, Buckles, Retractors, Anchors and AdjustersELS0010X
Check the seat belt buckles, webbing, retractors, anchors and adjusters. Replace any seat belt assembly as
necessary. Refer to SB-10, "
Seat Belt Inspection" .

Check the seat belt anchors for loose mounting bolts, damage, or excessive wear.

Check the seat belt webbing for any damage, cuts, fraying, or excessive wear.

Check the retractor for smooth operation.

Check the function of the buckles by inserting the seat belt tongue and checking for proper engagement of
the buckle and press the button on the buckle to check for proper release of the seat belt tongue.
CAUTION:

After any collision, inspect all seat belt assemblies, including retractors and other attached com-
ponents, such as the guide rail set. NISSAN recommends replacing all seat belt assemblies in use
during a collision, unless they are not damaged and are inspected to confirm they are operating
properly after a minor collision.
Also inspect all seat belt assemblies that are not in use during a collision, and replace any compo-
nents if damaged or not operating properly. The seat belt pre-tensioner should be replaced even if
the seat belts are not in use during a frontal collision where the driver and passenger air bags
have been deployed.

If any component of the seat belt assembly is suspected of being damaged or not operating prop-
erly, do not repair the component. Replace the components as an assembly.

If the seat belt webbing is cut, frayed, or damaged then replace the seat belt assembly.

Never lubricate the seat belt buckle or tongue.

When replacing any seat belt assembly always use a Genuine NISSAN seat belt assembly.

PB-1
PARKING BRAKE SYSTEM
F BRAKES
CONTENTS
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SECTION PB
A
B
PB
Revision: August 20072004 QX56 PREPARATION ........................................................... 2
Commercial Service Tools ........................................ 2
PARKING BRAKE SYSTEM ...................................... 3
On-Vehicle Service ................................................... 3
PEDAL STROKE ................................................... 3
INSPECTION ........................................................ 3
ADJUSTMENT ...................................................... 3
PARKING BRAKE CONTROL ................................... 4
Components ............................................................. 4
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSTALLATION ..................................................... 5PARKING BRAKE SHOE ........................................... 6
Removal and Installation .......................................... 6
COMPONENTS ..................................................... 6
REMOVAL ............................................................. 6
INSPECTION AFTER REMOVAL ......................... 7
INSTALLATION ..................................................... 7
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 9
Parking Drum Brake ................................................. 9
Parking Brake Control .............................................. 9

PARKING BRAKE SYSTEM
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Revision: August 20072004 QX56
PARKING BRAKE SYSTEMPFP:36010
On-Vehicle ServiceEFS003Q4
PEDAL STROKE

When parking brake pedal is operated with the specified force, make sure the stroke is within the specified
number of notches. Check by listening and counting the ratchet clicks.
INSPECTION

Make sure the components are attached properly, checking for looseness or backlash.

Check parking brake pedal assembly for bends, damage and cracks, and replace if necessary.

Check cable for wear and damage, and replace if necessary.

Check parking brake warning lamp switch for malfunction, and replace if necessary. Refer to DI-32, "Wir-
ing Diagram — WARN —" .
ADJUSTMENT
1. Remove lower driver instrument panel. Refer to IP-13, "Instrument Lower Cover LH" .
2. Partially engage parking brake pedal to access adjusting nut.
3. Insert a deep socket wrench to rotate adjusting nut and loosen
cable sufficiently. Then, disengage the parking brake pedal.
4. Remove the wheel and tire using power tool.
5. Remove the rotor and measure inner diameter at widest point
using Tool.
6. Transfer measurement less 0.6 mm to the parking brake shoes
and adjust accordingly.
7. Using wheel nuts, secure the disc to the hub to prevent it from
tilting.
8. Rotate disc rotor to make sure there is no drag.
9. Adjust cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg,
11 0 l b ) .
b. Rotate adjusting nut with deep socket to adjust pedal stroke to
specification.
c. With parking brake pedal completely disengaged, make sure
there is no drag on the parking brake.Pedal stroke : 3 − 4 notches [under force of 196 N (20.0 kg, 44.1 lb)]
WFIA0165E
Tool number : — (J-21177A)
Pedal stroke : 3 − 4 notches [under force of
196 N (20.0 kg, 44.1 lb)]
WFIA0166E

PB-4
PARKING BRAKE CONTROL
Revision: August 20072004 QX56
PARKING BRAKE CONTROLPFP:36010
ComponentsEFS003Q5
Removal and InstallationEFS003Q6
REMOVAL
1. Remove lower instrument panel and center console. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY"
.
2. Remove floor trim. Refer to EI-36, "
Removal and Installation" .
3. Remove adjusting nut.
CAUTION:
Do not reuse adjusting nut after removing it.
4. Remove the lock plate from the front cable.
5. Remove front parking brake cable bolts and nut.
6. Disconnect return spring from equalizer.
7. Disconnect the front parking brake cable from the equalizer and remove front cable.
8. Remove rear disc rotors. Refer to BR-28, "
Removal and Installation of Brake Caliper Assembly and Disc
Rotor" .
9. Remove parking brake shoes, and remove rear cable from toggle lever. Refer to PB-6, "
PARKING BRAKE
SHOE" .
10. Remove equalizer from right and left rear cables.
11. Remove right and left rear cable bolts and nuts, then remove right and left rear cables.
1. Pedal assembly 2. Front cable 3. Right rear cable
4. Left rear cable 5. Return spring 6. Equalizer
7. Adjusting nut 8. Lock plate
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PARKING BRAKE CONTROL
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INSTALLATION

Installation is in the reverse order of removal.
CAUTION:
Do not reuse adjusting nut after removing it.

Adjust parking brake. Refer to PB-3, "ADJUSTMENT" .

PB-6
PARKING BRAKE SHOE
Revision: August 20072004 QX56
PARKING BRAKE SHOEPFP:44060
Removal and InstallationEFS003Q7
COMPONENTS
REMOVAL
WAR NIN G:
Clean the brakes with a vacuum dust collector to minimize the hazard of airborne particles or other
materials.
NOTE:
Remove the disc rotor only with the parking brake pedal completely disengaged.
1. Remove the rear disc rotor. Refer to BR-28, "
Removal and Installation of Brake Caliper Assembly and
Disc Rotor" .
2. Remove the rear drive shaft. Refer to RAX-7, "
Removal and Installation" .
3. Disconnect ABS sensor at harness connector. Then remove ABS sensor wire from grommet mounts.
4. Remove wheel hub and bearing assembly. Refer to RAX-5, "
Removal and Installation" .

Withdraw ABS sensor harness through back plate when removing wheel hub and bearing assembly.
5. Remove the return springs.
6. Remove the adjuster.
7. Remove the retainers, anti-rattle pins and shoes.
8. Disconnect the parking brake cable from the toggle lever.
9. Remove back plate.
1. Back plate 2. Shoes 3. Toggle lever
4. Return springs 5. Retainers 6. Adjuster
7. Anti-rattle pins
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