Body INFINITI QX56 2004 Factory Service Manual

EC-490Revision: August 2007
DTC P1279, P1289 A/F SENSOR 1
2004 QX56
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00HAR
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-133, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. RETIGHTEN A/F SENSOR 1
Loosen and retighten the A/F sensor 1.
>> GO TO 3.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
57 L/P
A/F sensor 1 (Bank 2)[Engine is running]

Warm-up condition

Idle speedApproximately 2.6V
58 GR/GApproximately 2.3V
76 G/LApproximately 3.1V
77 BR/BApproximately 2.3V
BBIA0354E
Tightening torque: 50 N-m (5.1 kg-m, 37 ft-lb)
BBIA0375E

DTC P2122, P2123 APP SENSOR
EC-559
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Revision: August 20072004 QX56
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00HC9
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-133, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
82 B/RSensor ground
(APP sensor 1)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
83 G/WSensor ground
(APP sensor 2)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
90 LSensor power supply
(APP sensor 1)[Ignition switch: ON]Approximately 5V
91 W/RSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
98 G/RAccelerator pedal position
sensor 2[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully released0.25 - 0.50V
[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully depressed2.0 - 2.5V
106 BR/WAccelerator pedal position
sensor 1[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully depressed4.2 - 4.8V
BBIA0354E

DTC P2127, P2128 APP SENSOR
EC-565
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Revision: August 20072004 QX56
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00HCH
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-133, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
47 YSensor power supply
(TP sensor)[Ignition switch: ON]Approximately 5V
82 B/RSensor ground
(APP sensor 1)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
83 G/WSensor ground
(APP sensor 2)[Engine is running]

Warm-up condition

Idle speed Approximately 0V
90 LSensor power supply
(APP sensor 1)[Ignition switch: ON]Approximately 5V
91 W/RSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
98 G/RAccelerator pedal position
sensor 2[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully released0.25 - 0.50V
[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully depressed2.0 - 2.5V
106 BR/WAccelerator pedal position
sensor 1[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully depressed4.2 - 4.8V
BBIA0354E

EC-572Revision: August 2007
DTC P2135 TP SENSOR
2004 QX56
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00HCP
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-133, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO. WIRE
COLORITEM CONDITION DATA (DC Voltage)
47 YSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
50 B Throttle position sensor 1[Ignition switch: ON]

Engine stopped

Shift lever: D

Accelerator pedal: Fully releasedMore than 0.36V
[Ignition switch: ON]

Engine stopped

Shift lever: D

Accelerator pedal: Fully depressedLess than 4.75V
66 RSensor ground
(Throttle position sensor)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
69 W Throttle position sensor 2[Ignition switch: ON]

Engine stopped

Shift lever: D

Accelerator pedal: Fully releasedLess than 4.75V
[Ignition switch: ON]

Engine stopped

Shift lever: D

Accelerator pedal: Fully depressedMore than 0.36V
91 W/RSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
BBIA0354E

DTC P2138 APP SENSOR
EC-579
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Revision: August 20072004 QX56
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00HCX
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-133, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
47 YSensor power supply
(TP sensor)[Ignition switch: ON]Approximately 5V
82 B/RSensor ground
(APP sensor 1)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
83 G/WSensor ground
(APP sensor 2)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
90 LSensor power supply
(APP sensor 1)[Ignition switch: ON]Approximately 5V
91 W/RSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
98 G/RAccelerator pedal position
sensor 2[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully released0.25 - 0.50V
[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully depressed2.0 - 2.5V
106 BR/WAccelerator pedal position
sensor 1[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully depressed4.2 - 4.8V
BBIA0354E

EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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SECTION EI
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B
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Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Service Notice .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
CLIP AND FASTENER ..............................................11
Description ..............................................................11
FRONT BUMPER ..................................................... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
REAR BUMPER ....................................................... 15
Removal and Installation ........................................ 15
FRONT GRILLE ........................................................ 17
Removal and Installation ........................................ 17
COWL TOP ............................................................... 18
Removal and Installation ........................................ 18FRONT FENDER ...................................................... 20
Removal and Installation ........................................ 20
OVER FENDER ......................................................... 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
FENDER PROTECTOR ............................................ 23
Removal and Installation ........................................ 23
FRONT ................................................................ 23
LICENSE LAMP FINISHER ...................................... 24
Removal and Installation ........................................ 24
RUNNING BOARDS ................................................. 25
Removal and Installation ........................................ 25
REAR SPOILER ........................................................ 26
Removal and Installation ........................................ 26
ROOF RACK ............................................................. 27
Removal and Installation ........................................ 27
DOOR OUTSIDE MOLDING ..................................... 28
Removal and Installation ........................................ 28
FRONT DOOR OUTSIDE MOLDING .................. 28
SIDE GUARD MOLDING .......................................... 29
Removal and Installation ........................................ 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29
DOOR FINISHER ...................................................... 31
Removal and Installation ........................................ 31
FRONT DOOR .................................................... 31
REAR DOOR ....................................................... 32
BODY SIDE TRIM ..................................................... 34
Removal and Installation ........................................ 34
LOWER DASH SIDE FINISHER ......................... 34
CENTER PILLAR LOWER FINISHER ................ 35
CENTER PILLAR UPPER FINISHER ................. 35
FRONT PILLAR FINISHER ................................. 35
KICKING PLATES ............................................... 35
MUDGUARD FINISHERS ................................... 35
DOOR PARTING SEALS .................................... 35
FLOOR TRIM ............................................................ 36
Removal and Installation ........................................ 36

PRECAUTIONS
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Revision: August 20072004 QX56
PRECAUTIONSPFP:00001
Service NoticeEIS002X1

When removing or installing various parts, place a cloth or padding on the vehicle body to prevent
scratches.

Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.

Apply sealing compound where necessary when installing parts.

When applying sealing compound, be careful that the sealing compound does not protrude from parts.

When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS002X2
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

EI-6
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1. Close a door.
2. Tap or push/pull around the area where the noise appears to be coming from.
3. Rev the engine.
4. Use a floor jack to recreate vehicle “twist”.
5. At idle, apply engine load (electrical load, drive position on A/T model).
6. Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners
can be broken or lost during the repair, resulting in the creation of new noise.

Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be elimi-
nated only temporarily.

Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing
the noise.

Placing a piece of paper between components that you suspect are causing the noise.

Looking for loose components and contact marks.
Refer to EI-7, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–Separate components by repositioning or loosening and retightening the component, if possible.
–Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN
Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 x 135 mm (3.94 x 5.31 in)/76884-71L01: 60 x 85 mm (2.36 x 3.35 in)/76884-71L02: 15 x 25
mm (0.59 x 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.

OVER FENDER
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Revision: August 20072004 QX56
OVER FENDERPFP:63810
Removal and InstallationEIS002ZX
REMOVAL
1. Remove screws from front and/or rear over fender.
CAUTION:
Never apply tack-paper adhesive remover to body panel surface finished with lacquer-based paints.

Original over fenders are affixed to body panel with double-faced adhesive tape.
2. Heat over fender to between 30° and 40°C (86° to 104°F) with a heat gun.
3. Raise end of over fender and cut away tape, release plastic clips and remove over fender. Remove all
traces of tape.
INSTALLATION

On vehicles coated with Hard Clear Coat, use double-faced 3M adhesive tape Product No, 4210 or equiv-
alent, after priming with 3M primer Product No. N200, C-100 or equivalent.

The repair parts are also affixed with double-faced adhesive tape.

To re-use existing over fender, clean all traces of double-faced tape from the over fender and apply new
double-faced tape to the over fender.
1. Clean the panel surface with isopropyl alcohol or equivalent to degrease the surface.
2. Heat the panel and double-faced tape surface to 30° to 40°C (86° to 104°F).
3. Remove the backing sheet from the tape surface.
4. Align the plastic clips on the back side of the front and/or rear over fender to the mounting grommets.
5. Press ends by hand and use a roller to apply 5 kg-f (11lbs-f) to press over fender surface to body panel.
CAUTION:
To secure contact, do not wash vehicle for 24 hours after installation.
1. Grommet 2. Front over fender 3. Plastic clip
4. Double-faced adhesive tape 5. Spring nut 6. Rear over fender
7. Double-faced adhesive tape
WIIA0268E

SIDE GUARD MOLDING
EI-29
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Revision: August 20072004 QX56
SIDE GUARD MOLDINGPFP:76840
Removal and InstallationEIS002XH
REMOVAL
CAUTION:
Never apply tack-paper adhesive remover to body panel surface finished with lacquer-based paints.

Original side guard molding is affixed to body panel with double-faced adhesive tape and plastic clips.
1. Heat side guard molding to between 30° and 40°C (86° to 104°F) with a heat gun.
2. Raise end of side guard molding, cut away double-faced adhesive tape and release clips to remove side
guard molding.

Remove all traces of double-faced adhesive tape.
INSTALLATION

On vehicles coated with Hard Clear Coat, use double-faced 3M adhesive tape Product No. 4210 or equiv-
alent, after priming with 3M primer Product No. N200, C-100 or equivalent.

The repair parts are also affixed with double-faced adhesive tape.

To re-use existing side guard molding, clean all traces of double-faced adhesive tape from the side guard
molding and apply new double-faced adhesive tape to the side guard molding.
1. Clean the panel surface with isopropyl alcohol or equivalent to degrease the surface.
LIIA1436E