Body INFINITI QX56 2004 Factory Service Manual

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ALPHABETICAL INDEX
Brake lines and cables inspection ..................... MA-27
Brake master cylinder ....................................... BR-15
Brake switch .................................................... EC-551
BRK/SW - Wiring diagram ............................... EC-552
Bulb specifications ........................................... LT-170
Bumper, front ...................................................... EI-13
Bumper, rear ....................................................... EI-15
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Cabin air filter .................................................... MA-20
Camshaft ........................................................... EM-43
Camshaft inspection .......................................... EM-47
Camshaft position sensor (PHASE) ................ EC-261
CAN - Wiring diagram EC-136, LAN-18, LAN-52, LAN-
92, LAN-128
CAN (Controller Area Network) .. WT-9, BRC-10, LAN-
16, LAN-50, LAN-90, LAN-126
CAN communication . EC-31, EC-135, AT-103, WT-9,
BRC-10
, LAN-16, LAN-50, LAN-90, LAN-126
Canister-See EVAP canister ........................... EC-636
Center case (Transfer) ..................................... TF-113
CHARGE - Wiring diagram ............................... SC-18
Charging system ............................................... SC-17
Chassis and body maintenance ........................ MA-20
Chassis and body maintenanceSchedule 1 ........ MA-7
Chassis and body maintenanceSchedule 2 ........ MA-9
CHIME - Wiring diagram ..................................... DI-46
Circuit breaker ................................................... PG-67
Clock ................................................................... DI-70
CLOCK - Wiring diagram .................................... DI-70
Closed loop control ........................................... EC-27
Closed loop control (Bank 1) ........................... EC-407
Closed loop control (Bank 2) ........................... EC-407
Clutch drum (Transfer) ..................................... TF-116
Clutch force release limit adjustment ................. TF-42
Clutch pressure switch (Transfer) ...................... TF-95
Coil spring (front) ............................................. FSU-10
Collision diagnosis .......................................... SRS-60
Combination lamp, front, removal and installation . LT-
33
Combination lamp, rear, removal and installation .. LT-
122
Combination meter ................................................ DI-5
Combination switch ............................................ LT-97
COMBSW - Wiring diagram ............................... LT-97
COMM - Wiring diagram ................................... AV-87
COMPAS - Wiring diagram ................................. DI-27
Compass ............................................................. DI-26
Component Location (auto A/C) ...................... ATC-37
Compressor clutch removal and installation . ATC-167
Compressor mounting ................................... ATC-166
Compressor precaution ................................... ATC-11
Compressor special service tool ..................... ATC-14
Condenser ..................................................... ATC-173
Connecting rod .................................................. EM-91
Connecting rod bearing clearance .................... EM-91
Connecting rod bushing clearance .................... EM-91
Console box - See Instrument panel ................... IP-10
Console box lamp ............................................. LT-152
CONSULT for all-mode 4WD ............................. TF-31
CONSULT for VDC ......................................... BRC-28
CONSULT-II for engine ................................... EC-103
Control units (terminal arrangement) ................. PG-71
Control valve (A/T) ............................................. AT-37
Control valve (Transfer) .................................... TF-119
Controller Area Network (CAN) . WT-9, BRC-10, LAN-
16, LAN-50, LAN-90, LAN-126
Converter housing installation ............ AT-257, AT-260
COOL/F - Wiring diagram ................................ EC-413
Coolant mixture ratio ......................................... MA-11
Coolant replacement ......................................... MA-12
Cooling circuit (engine) ........................................ CO-6
Cooling fan ........................................................ CO-13
Cooling fan control ........................................... EC-410
Cooling fan motor ............................................ EC-419
Cooling unit (A/C evaporator) ....... ATC-144, ATC-175
Corrosion protection ......................................... BL-167
Crankcase ventilation system - See Positive crankcase
ventilation ........................................................ EC-645
Crankshaft ......................................................... EM-74
Crankshaft position sensor (POS) ................... EC-255
Crash zone sensor .......................................... SRS-55
Cylinder block .................................................... EM-73
Cylinder block boring ......................................... EM-94
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D/LOCK - Wiring diagram ................................... BL-20
Data link connector .......................................... EC-105
Daytime light system .......................................... LT-34
Daytime running light - See Daytime light system .. LT-
34
DEF - Wiring diagram ....................................... GW-82
Diagnosis sensor unit ...................................... SRS-58
Diagnostic trouble code (DTC) .......................... EC-53
Diagnostic trouble code (DTC) for OBD system .. EC-8
Diagnostic trouble code (DTC) inspection priority chart
EC-76
Differential carrier assembly ............................ RFD-11
Differential carrier disassembly ....................... RFD-13
Differential gear oil replacement ........................ MA-25
Dimensions ......................................................... GI-49
Direct clutch solenoid valve ................ AT-157, AT-160
Display and amp.assembly .............................. ATC-60
Display Control Unit ......................................... AV-158
Dome light - See Interior lamp .......................... LT-129
Door glass .......................................... GW-69, GW-72
Door lock .......................................................... BL-132
Door mirror lamp ............................................... LT-129
Door trim .............................................................. EI-31
Door, front ........................................... BL-129, GW-69
Door, rear ........................................... BL-129, GW-72
Drive belt ........................................................... EM-12
Drive chain (Transfer) ....................................... TF-115
Drive pinion diff. inspection .............................. RFD-12
Drive pinion height ........................................... RFD-17
Drive shaft (rear) ................................................ RAX-7

IP-1
INSTRUMENT PANEL
I BODY
CONTENTS
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SECTION IP
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IP
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
OVERHEAD CONSOLE (FRONT AND REAR) ..... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet ............................................... 8
INSTRUMENT PANEL ASSEMBLY ......................... 10
Removal and Installation ........................................ 10
REMOVAL AND INSTALLATION ........................ 12
Disassembly and Assembly .................................... 15
CENTER CONSOLE ........................................... 15
Disassembly and Assembly .................................... 17
REAR CONSOLE ................................................ 17

SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1. Close a door.
2. Tap or push/pull around the area where the noise appears to be coming from.
3. Rev the engine.
4. Use a floor jack to recreate vehicle “twist”.
5. At idle, apply engine load (electrical load, drive position on A/T model).
6. Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners
can be broken or lost during the repair, resulting in the creation of new noise.

Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be elimi-
nated only temporarily.

Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing
the noise.

Placing a piece of paper between components that you suspect are causing the noise.

Looking for loose components and contact marks.
Refer to IP-6, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–Separate components by repositioning or loosening and retightening the component, if possible.
–Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN
Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 x 135 mm (3.94 x 5.31 in)/76884-71L01: 60 x 85 mm (2.36 x 3.35 in)/76884-71L02: 15 x 25
mm (0.59 x 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.

CAN COMMUNICATION
LAN-5
[CAN]
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Revision: August 20072004 QX56
CAN COMMUNICATIONPFP:23710
System DescriptionUKS000NU
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitUKS000NV
Go to CAN system, when selecting your CAN system type from the following table.
×: Applicable
TYPE1
System diagram

Ty p e 1
Input/output signal chart
T: Transmit R: Receive Body typeWagon
Axle 2WD 4WD
EngineVK56DE
TransmissionA/T
Brake controlVDC
ICC system××
CAN system type 1234
CAN system trouble diagnosisLAN-16
LAN-50LAN-90LAN-126
PKIA8173E
Signals ECM TCMDriver
seat
con-
trol
unitCom-
bina-
tion
meterDis-
play
con-
trol
unitBCMStee r-
ing
angle
sensorFront
air
control ABS
actua-
tor and
elec-
tric unit
(con-
trol
unit)IPDM
E/R
Engine speed signal T R R R R
Engine status signal T R R

LT-6
HEADLAMP (FOR USA)
Revision: August 20072004 QX56
HEADLAMP (FOR USA)PFP:26010
Component Parts and Harness Connector LocationEKS0079P
System DescriptionEKS0079Q
Control of the headlamp system operation is dependent upon the position of the combination switch (lighting
switch). When the lighting switch is placed in the 2ND position, the BCM (body control module) receives input
requesting the headlamps (and tail lamps) illuminate. This input is communicated to the IPDM E/R (intelligent
power distribution module engine room) across the CAN communication lines. The CPU (central processing
unit) of the IPDM E/R controls the headlamp high and headlamp low relay coils. When energized, these relays
direct power to the respective headlamps, which then illuminate.
OUTLINE
Power is supplied at all times

to headlamp high relay, located in the IPDM E/R, and

to headlamp low relay, located in the IPDM E/R, and

to ignition relay, located in the IPDM E/R, and

through 20A fuse (No. 53, located in the IPDM E/R)

to CPU of the IPDM E/R, and

through 10A fuse [No. 19, located in the fuse block (J/B)]
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LT-32
HEADLAMP (FOR USA)
Revision: August 20072004 QX56
If the vehicle front body has been repaired and/or the headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.

Basic illuminating area for adjustment should be within the range shown on the aiming chart.
Adjust headlamps accordingly.
Bulb Replacement EKS007A7
HEADLAMP (OUTER SIDE), FOR LOW BEAM
1. Position fender protector aside.
2. Turn headlamp switch OFF.
3. Disconnect battery ground cable.
4. Remove ballast.
5. Disconnect the electrical connector.
6. Release bulb retaining spring and pull bulb straight out.
7. Installation is in the reverse order of removal.
HEADLAMP (INNER SIDE), FOR HIGH BEAM
1. Turn headlamp switch OFF.
2. Disconnect the electrical connector.
3. Turn the bulb counterclockwise to remove it.
4. Installation is in the reverse order of removal.
FRONT PARKING LAMP (INNER OR OUTER)
1. Turn the bulb socket counterclockwise to unlock it.
2. Pull the bulb to remove it from the socket.
3. Installation is in the reverse order of removal.
FRONT SIDE MARKER LAMP
1. Position fender protector aside.
2. Turn the bulb socket counterclockwise to unlock it.
3. Pull the bulb to remove it from the socket.
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HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -
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System DescriptionEKS007AB
Daytime light system turns on daytime light lamps while driving. Daytime light lamps are not turned on if
engine is activated with parking brake applied. Release parking brake to turn on daytime light lamps. The
lamps turn off when lighting switch is in the 2ND position or AUTO position (Headlamp is "ON") and when light-
ing switch is in the PASSING position. (Daytime light lamps are not turned off only by parking brake itself.)
A parking brake signal and engine run or stop signal are sent to BCM (body control module) by CAN commu-
nication line.
OUTLINE
Power is supplied at all times

through 10A fuse [No. 19, located in the fuse block (J/B)]

to combination meter terminal 8, and

through 50A fusible link (letter f , located in the fuse and fusible link box)

to BCM terminal 70, and

through 10A fuse [No. 45, located in the IPDM E/R (intelligent power distribution module engine room)]

to daytime light relay terminals 2 and 5.
When the ignition switch is in ON or START position, power is supplied

through 10A fuse [No. 14, located in the fuse block (J/B)]

to combination meter terminal 24, and

through 10A fuse (No. 59, located in the fuse and relay box)

to BCM terminal 38.
Ground is supplied

to combination meter terminal 17 and

to BCM terminal 67

through grounds M57, M61 and M79.
DAYTIME LIGHT OPERATION
With the engine running, the lighting switch in the OFF or 1ST position and parking brake released, the IPDM
E/R receives input requesting the daytime lights illuminate. This input is communicated across the CAN com-
munication lines. The CPU (central processing unit) of the IPDM E/R controls the daytime light relay coil.
When energized, this relay directs power

through daytime light relay terminal 3

to front combination lamp LH terminal 2

through front combination lamp LH terminal 6

through IPDM E/R terminal 55

through 10A fuse (No. 35, located in the IPDM E/R)

through 10A fuse (No. 34, located in the IPDM E/R)

through IPDM E/R terminal 56

to front combination lamp RH terminal 6.
Ground is supplied

to combination lamp RH terminal 2

through grounds E9, E15 and E24.
With power and ground supplied, the daytime lights illuminate. The high beam headlamps are now wired in
series and illuminate at a reduced intensity.
COMBINATION SWITCH READING FUNCTION
Refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" .
AUTO LIGHT OPERATION
For auto light operation, refer to LT-4 8, "System Description" in AUTO LIGHT SYSTEM.
CAN Communication System DescriptionEKS007AC
Refer to LAN-5, "CAN COMMUNICATION" .

LT-48
AUTO LIGHT SYSTEM
Revision: August 20072004 QX56
System DescriptionEKS007AP
Automatically turns on/off the parking lamps and the headlamps in accordance with ambient light.
Timing for when the lamps turn on/off can be selected using four modes.
OUTLINE
The auto light control system uses an optical sensor that detects outside brightness.
When the lighting switch is in “AUTO” position, it automatically turns on/off the parking lamps and the head-
lamps in accordance with the ambient light. Sensitivity can be adjusted in four steps. For the details of the set-
ting, refer to LT-55, "
SETTING CHANGE FUNCTIONS" .
Optical sensor ground is supplied

to optical sensor terminal 3

through BCM (body control module) terminal 18.
When ignition switch is turned to “ON” position and when outside brightness is darker than prescribed level,
input is supplied

to BCM terminal 58

through optical sensor terminal 4.
The headlamps will then illuminate. For a description of headlamp operation, refer to LT- 6 , "
System Descrip-
tion" .
COMBINATION SWITCH READING FUNCTION
Refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" .
EXTERIOR LAMP BATTERY SAVER CONTROL
When the combination switch (lighting switch) is in the AUTO position, and the ignition switch is turned from
ON or ACC to OFF, and one of the front doors is opened, the battery saver control feature is activated.
Under this condition, the headlamps remain illuminated for 5 minutes, then the headlamps are turned off.
Exterior lamp battery saver control mode can be changed by the function setting of CONSULT-II.
DELAY TIMER FUNCTION
When the ignition switch is ON and auto light switch is ON, the BCM turns on/off the headlamps. In delay timer
function, ignition is OFF, auto light sensor power source is OFF and the headlamps are not turned on/off by the
BCM. On condition that:

when the state of ignition switch ON or ACC is ON and output judgment by auto light function is headlamp
ON changes to ignition switch and ACC are OFF and any door switch is ON, output judgment by BCM
should be headlamp ON for 5 minutes by timer. After time out, output judgment by BCM should be head-
lamp OFF.

when the state of any door switch is turned to ON from OFF while 45 second or 5 minute timer is counting,
timer stops, and restarts counting for 5 minutes, then BCM judges output as headlamp ON. After time out,
BCM judges output as headlamp OFF.

when the state of front door switch (driver side), front door switch (passenger side), rear door switch LH,
rear door switch RH or back door latch (door ajar switch) is ON turns to all door switches are OFF while 45
second or 5 minute timer is counting, timer stops, and restarts counting for 45 seconds, then BCM judges
output as headlamp ON. After timer out, BCM judges output as headlamp OFF.

when the state is ignition switch ON or ACC is ON or auto light switch OFF while timer is counting, timer
stops counting and BCM turns on/off lamps according to headlamp function, front fog lamp function, auto
light function and headlamp battery save function.
Delay timer control mode can be changed by the function setting of CONSULT-II.
CAN Communication System DescriptionEKS007AQ
Refer to LAN-5, "CAN COMMUNICATION" .
Major Components and FunctionsEKS007AR
Components Functions
BCM

Turns on/off circuits of tail light and headlamp according to signals from light sensor, lighting switch
(AUTO), driver door switch, passenger door switch, rear door switch, and ignition switch (ON,
OFF).
Optical sensor

Converts ambient light (lux) to voltage, and sends it to BCM. (Detects lightness of 50 to 1,300 lux)

HEADLAMP AIMING CONTROL
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HEADLAMP AIMING CONTROLPFP:26010
System DescriptionEKS007TL
The headlamp aiming system is controlled by the headlamp aiming switch.
Power is supplied at all times

through 50A fusible link (letter f , located in the fuse and fusible link box)

to BCM (body control module) terminal 70, and

to headlamp low relay, located in the IPDM E/R (intelligent power distribution module engine room).
With the ignition switch in the ON or START position, power is supplied

through 10A fuse (No. 59, located in the fuse and relay box)

to BCM terminal 38.
When the lighting switch is in the 2ND position or AUTO position (auto lights ON), the headlamp low relay
(located in the IPDM E/R) is energized. When energized, power is supplied

through 15A fuse (No. 41, located in the IPDM E/R)

through terminal 26 of the IPDM E/R

to terminal 8 of each front combination lamp (headlamp aiming motor).
Ground is supplied

to terminal 4 of each front combination lamp (headlamp aiming motor)

through grounds E9, E15 and E24, and

to terminal 7 of each front combination lamp (headlamp aiming motor)

through headlamp aiming switch and grounds M57, M61 and M79.
With power and ground supplied, headlamp aiming motors operate according to the aiming switch position.

FRONT FOG LAMP
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FRONT FOG LAMPPFP:26150
Component Parts and Harness Connector LocationEKS007B4
System DescriptionEKS007B5
Control of the fog lamps is dependent upon the position of the combination switch (lighting switch). The light-
ing switch must be in the 2ND position or AUTO position (LOW beam is ON) for front fog lamp operation.
When the lighting switch is placed in the fog lamp position, the BCM (body control module) receives input sig-
nal requesting the fog lamps to illuminate. When the headlamps are illuminated, this input signal is communi-
cated to the IPDM E/R (intelligent power distribution module engine room) across the CAN communication
lines. The CPU (central processing unit) of the IPDM E/R controls the front fog lamp relay coil. When acti-
vated, this relay directs power to the front fog lamps.
OUTLINE
Power is supplied at all times

to ignition relay, located in the IPDM E/R, and

to front fog lamp relay, located in the IPDM E/R, and

through 20A fuse (No. 53, located in the IPDM E/R)

to CPU of the IPDM E/R, and

through 50A fusible link (letter f , located in the fuse and fusible link box)

to BCM terminal 70.
When the ignition switch is in ON or START position, power is supplied

to ignition relay, located in the IPDM E/R, and

through 10A fuse (No. 59, located in the fuse and relay box)

to BCM terminal 38.
Ground is supplied

to BCM terminal 67

through grounds M57, M61 and M79, and

to IPDM E/R terminals 38 and 59
WKIA3395E