timing belt INFINITI QX56 2004 Factory Service Manual

ATC-182
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: August 20072004 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Service Data and Specifications (SDS)EJS002DZ
COMPRESSOR
LUBRICANT
REFRIGERANT
ENGINE IDLING SPEED
Refer to EC-32, "Idle Speed and Ignition Timing Check" .
BELT TENSION
Refer to MA-12, "DRIVE BELT TENSION" .
MakeZEXEL VALEO CLIMATE CONTROL
ModelDKS-17D
Ty p eSwash plate
Displacement
cm
3 (cu in) / revolution175.5 (10.7) / revolution
Cylinder bore × stroke
mm (in)30.5 (1.20) x 24.0 (0.94)
Direction of rotation Clockwise (viewed from drive end)
Drive beltPoly V
NameNISSAN A/C System Lubricant Type S (DH-PS)
Part number KLH00-PAGS0
Capacity
m (US fl oz, lmp fl oz)Total in system 290 (9.8, 10.2)
Compressor (service part) charging amountRefer to AT C - 2 2 , "
Lubricant Adjustment Procedure
for Compressor Replacement" .
Ty p eHFC-134a (R-134a)
Capacity
kg (lb)1.08 ± 0.05 (2.38 ± 0.11)

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION BRC
A
B
BRC
Revision: August 20072004 QX56VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
Precautions When Using CONSULT-II ..................... 3
CHECK POINTS FOR USING CONSULT-II ......... 3
Precautions for Brake Control .................................. 4
Precautions for CAN System ................................... 4
Wiring Diagrams and Trouble Diagnosis .................. 5
PREPARATION ........................................................... 6
Special Service Tool ................................................. 6
Commercial Service Tools ........................................ 6
SYSTEM DESCRIPTION ............................................ 7
System Components ................................................ 7
ABS Function ........................................................... 8
EBD Function ........................................................... 8
TCS Function ........................................................... 8
VDC Function ........................................................... 8
Fail-Safe Function .................................................... 8
ABS/EBD SYSTEM ............................................... 9
VDC/TCS SYSTEM ............................................... 9
ACTIVE BOOSTER ............................................... 9
Hydraulic Circuit Diagram ........................................ 9
CAN COMMUNICATION .......................................... 10
System Description ................................................ 10
TROUBLE DIAGNOSIS .............................................11
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ......................................................11
INTRODUCTION ..................................................11
WORK FLOW ...................................................... 12
CLARIFY CONCERN .......................................... 13
EXAMPLE OF DIAGNOSIS SHEET ................... 13
Component Parts and Harness Connector Location ... 14
Schematic .............................................................. 15
Wiring Diagram — VDC — ..................................... 16
Basic Inspection ..................................................... 23
BRAKE FLUID LEVEL, FLUID LEAK, AND
BRAKE PAD INSPECTION ................................. 23POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ............................. 23
ABS WARNING LAMP, SLIP INDICATOR LAMP
AND VDC OFF INDICATOR LAMP INSPECTION ... 23
Warning Lamp and Indicator Timing ....................... 24
Control Unit Input/Output Signal Standard ............. 24
REFERENCE VALUE FROM CONSULT-II ......... 24
CONSULT-II Function (ABS) .................................. 28
CONSULT-II BASIC OPERATION PROCEDURE
... 28
SELF-DIAGNOSIS .............................................. 29
DATA MONITOR ................................................. 32
ACTIVE TEST ..................................................... 36
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 38
Wheel Sensor System Inspection ........................... 38
Engine System Inspection ...................................... 39
ABS/TCS/VDC Control Unit Inspection .................. 40
Steering Angle Sensor System ............................... 40
Yaw Rate/Side/Decel G Sensor System Inspection ... 41
Solenoid and VDC Change-Over Valve System
Inspection ............................................................... 43
Actuator Motor, Motor Relay, and Circuit Inspection ... 44
Stop Lamp Switch System Inspection .................... 45
ABS/TCS/VDC Control Unit Power and Ground
Systems Inspection ................................................ 46
Brake Fluid Level Switch System Inspection .......... 47
Active Booster System Inspection .......................... 48
Delta Stroke Sensor System Inspection ................. 49
Pressure Sensor System Inspection ...................... 51
Steering Angle Sensor Safe Mode Inspection ........ 53
CAN Communication System Inspection ................ 54
ICC System Inspection ........................................... 54
Inspection For Self-diagnosis Result "ST ANGLE
SEN SIGNAL" ......................................................... 55
Inspection For Self-diagnosis Result "DECEL G
SEN SET" ............................................................... 55
VDC OFF Indicator lamp Does Not Illuminate ........ 55
Component Inspection ............................................ 56
VDC OFF SWITCH ............................................. 56

EC-1
ENGINE CONTROL SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION EC
A
EC
Revision: August 20072004 QX56 INDEX FOR DTC ........................................................ 8
Alphabetical Index .................................................... 8
DTC No. Index ....................................................... 12
PRECAUTIONS ........................................................ 16
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................ 16
On Board Diagnostic (OBD) System of Engine and
A/T .......................................................................... 16
Precaution .............................................................. 16
Wiring Diagrams and Trouble Diagnosis ................ 19
PREPARATION ......................................................... 20
Special Service Tools ............................................. 20
Commercial Service Tools ...................................... 22
ENGINE CONTROL SYSTEM .................................. 23
System Diagram ..................................................... 23
Vacuum Hose Drawing ........................................... 24
System Chart ......................................................... 25
Multiport Fuel Injection (MFI) System .................... 26
Electronic Ignition (EI) System ............................... 28
Nissan Torque Demand (NTD) Control System ..... 29
Air Conditioning Cut Control ................................... 30
Fuel Cut Control (at No Load and High Engine
Speed) .................................................................... 30
CAN communication .............................................. 31
BASIC SERVICE PROCEDURE .............................. 32
Idle Speed and Ignition Timing Check .................... 32
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment ............................................................. 33
Accelerator Pedal Released Position Learning ...... 44
Throttle Valve Closed Position Learning ................ 44
Idle Air Volume Learning ........................................ 44
Fuel Pressure Check .............................................. 46
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 49
Introduction ............................................................ 49
Two Trip Detection Logic ........................................ 49
Emission-related Diagnostic Information ................ 50
IVIS (Infiniti Vehicle Immobilizer System — NATS) ... 63
Malfunction Indicator Lamp (MIL) ........................... 63
OBD System Operation Chart ................................ 66TROUBLE DIAGNOSIS ............................................ 71
Trouble Diagnosis Introduction ............................... 71
DTC Inspection Priority Chart ................................. 76
Fail-safe Chart ........................................................ 77
Basic Inspection ..................................................... 79
Symptom Matrix Chart ............................................ 84
Engine Control Component Parts Location ............ 88
Circuit Diagram ....................................................... 94
ECM Harness Connector Terminal Layout ............. 96
ECM Terminals and Reference Value ..................... 96
CONSULT-II Function ...........................................103
Generic Scan Tool (GST) Function .......................116
CONSULT-II Reference Value in Data Monitor .....118
Major Sensor Reference Graph in Data Monitor
Mode .....................................................................121
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .123
Description ............................................................123
Testing Condition ..................................................123
Inspection Procedure ............................................123
Diagnostic Procedure ...........................................124
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................127
Description ............................................................127
Diagnostic Procedure ...........................................127
POWER SUPPLY AND GROUND CIRCUIT ...........128
Wiring Diagram .....................................................128
Diagnostic Procedure ...........................................129
Ground Inspection ................................................133
DTC U1000, U1001 CAN COMMUNICATION LINE .135
Description ............................................................135
On Board Diagnosis Logic ....................................135
DTC Confirmation Procedure ...............................135
Wiring Diagram .....................................................136
Diagnostic Procedure ...........................................137
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER .138
Description ............................................................138
CONSULT-II Reference Value in Data Monitor Mode
.138
On Board Diagnosis Logic ....................................138
DTC Confirmation Procedure ...............................139

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION EM
A
EM
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Precautions for Drain Engine Coolant ...................... 3
Precautions for Disconnecting Fuel Piping .............. 3
Precautions for Removal and Disassembly ............. 3
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 3
Precautions for Assembly and Installation ............... 3
Parts Requiring Angular Tightening ......................... 3
Precautions for Liquid Gasket .................................. 4
REMOVAL OF LIQUID GASKET SEALING .......... 4
LIQUID GASKET APPLICATION PROCEDURE ..... 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 7
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 9
NVH Troubleshooting —Engine Noise ..................... 9
Use the Chart Below to Help You Find the Cause
of the Symptom. ..................................................... 10
ENGINE ROOM COVER ...........................................11
Removal and Installation .........................................11
REMOVAL ............................................................11
INSTALLATION ....................................................11
DRIVE BELTS ........................................................... 12
Checking Drive Belts .............................................. 12
Tension Adjustment ................................................ 12
Removal and Installation ........................................ 12
DRIVE BELT ....................................................... 12
INSTALLATION ................................................... 13
Drive Belt Auto Tensioner and Idler Pulley ............. 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
AIR CLEANER AND AIR DUCT ............................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 14
CHANGING AIR CLEANER FILTER ................... 14INTAKE MANIFOLD ................................................. 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 18
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST .......................................................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 20
INSTALLATION ................................................... 20
OIL PAN AND OIL STRAINER ................................. 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 24
INSPECTION AFTER INSTALLATION ................ 25
IGNITION COIL ......................................................... 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
SPARK PLUG (PLATINUM-TIPPED TYPE) ............. 27
Removal and Installation ........................................ 27
REMOVAL ........................................................... 27
INSPECTION AFTER REMOVAL ....................... 27
INSTALLATION ................................................... 28
FUEL INJECTOR AND FUEL TUBE ........................ 29
Removal and Installation ........................................ 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 30
INSPECTION AFTER INSTALLATION ................ 32
ROCKER COVER ..................................................... 33
Removal and Installation ........................................ 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 34
TIMING CHAIN .......................................................... 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 36
INSPECTION AFTER REMOVAL ....................... 39
INSTALLATION ................................................... 39

EM-10Revision: August 2007
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
2004 QX56
Use the Chart Below to Help You Find the Cause of the Symptom.EBS00IL8
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not relatedLocation of
noiseType of
noiseOperating condition of engine
Source of
noiseCheck itemRefer-
ence page Before
warm-
upAfter
warm-
upWhen
start-
ingWhen
idlingWhen
racingWhile
driv-
ing
To p o f
engine
Rocker
cover
Cylinder
headTicking or
clickingC A — A B — Tappet noise Valve clearanceEM-52
Rattle C A — A B CCamshaft
bearing noiseCamshaft journal clear-
ance
Camshaft runoutEM-47EM-47
Crankshaft
pulley
Cylinder
block (Side
of engine)
Oil panSlap or
knock—A—B B—Piston pin
noisePiston and piston pin
clearance
Connecting rod bush-
ing clearanceEM-90
EM-92
Slap or
rapA——BBAPiston slap
noisePiston-to-bore clear-
ance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsionEM-94EM-90
EM-90
EM-91
Knock ABCBBBConnecting
rod bearing
noiseConnecting rod bush-
ing oil clearance (Small
end)
Connecting rod bear-
ing clearance (Big end)EM-92EM-91
Knock A B — A B CMain bearing
noiseMain bearing oil clear-
ance
Crankshaft runoutEM-96EM-95
Front of
engine
Chain case
cover
Front coverTa p p i n g
or tickingAA—BBBTiming chain
and chain
tensioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operationEM-39
EM-35
Front of
engineSqueak-
ing or
fizzingAB—B—CDrive belts
(Sticking or
slipping)Drive belts deflection
EM-12
CreakingABABABDrive belts
(Slipping)Idler pulley bearing
operation
Squall
CreakingAB—BABWater pum p
noiseWater pump operationCO-15,
"INSPEC-
TION
AFTER
REMOVA
L"

EM-36Revision: August 2007
TIMING CHAIN
2004 QX56
NOTE:

To remove timing chain and associated parts, start with those on the left bank. The procedure for remov-
ing parts on the right bank is omitted because it is the same as that for removal on the left bank.

To install timing chain and associated parts, start with those on the right bank. The procedure for installing
parts on the left bank is omitted because it is the same as that for installation on the right bank.
REMOVAL
1. Remove the engine assembly from the vehicle. Refer to EM-70, "REMOVAL" .
2. Remove the following components and related parts:

Drive belt auto tensioner and idler pulley. Refer to EM-12, "DRIVE BELTS" .

Thermostat housing and water hose. Refer to CO-17, "Removal of Thermostat Housing, Water Outlet
and Heater Pipe" .

Power steering pump bracket. Refer to PS-26, "REMOVAL" .

Oil pan (lower), (upper) and oil strainer. Refer to EM-22, "OIL PAN AND OIL STRAINER" .

Ignition coil. Refer to EM-26, "IGNITION COIL" .

Rocker cover. Refer to EM-33, "ROCKER COVER" .
3. Remove the chain case cover (right bank) and (left bank).
a. Loosen and remove the bolts in the reverse order shown.
b. Cut the liquid gasket to remove covers using Tool.
CAUTION:
Do not damage mating surfaces.
4. Obtain compression TDC of No. 1 cylinder as follows:
a. Turn crankshaft pulley clockwise to align the TDC identification
notch (without paint mark) with timing indicator on front cover.
1. Camshaft sprocket (left bank EXH) 2. Camshaft sprocket (left bank INT) 3. Camshaft sprocket (right bank INT)
4. Camshaft sprocket (right bank EXH) 5. Front cover 6. Chain case cover (right bank)
7. Chain case cover (left bank) 8. Crankshaft pulley bolt 9. Crankshaft pulley
10. Chain tensioner cover 11. Front oil seal 12. Oil pump drive spacer
13. Oil pump assembly 14. Crankshaft sprocket 15. Bracket
16. O-ring 17. Timing chain tension guide (right
bank)18. Timing chain slack guide (right bank)
19. Timing chain (right bank) 20. Timing chain (left bank) 21. Chain tensioner (right bank)
22. Timing chain slack guide (left bank) 23. Timing chain tension guide (left
bank)24. Chain tensioner (left bank)
Tool number: KV10111100 (J-37228)
KBIA2475E
KBIA2476E

EM-42Revision: August 2007
TIMING CHAIN
2004 QX56
d. Install bolts in the numerical order shown.
e. Tighten to the specified torque.
CAUTION:
Be sure to wipe off any excessive liquid gasket leaking onto
surface mating with oil pan.
11. Install chain case cover (right bank) and (left bank) as follows:
a. Apply liquid gasket as shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants".
CAUTION:
Both the start and end of application of liquid gasket should
be crossed at an invisible position after attaching the chain
case cover.
b. Install bolts in the numerical order shown.
12. Install the crankshaft pulley.

Install the key of the crankshaft.

Insert the pulley by lightly tapping it.
CAUTION:
Do not tap pulley on the side surface where belt is installed (outer circumference).
13. Tighten the crankshaft pulley bolt.

Lock crankshaft using suitable tool, then tighten the bolt.

Perform the following steps for angular tightening:
a. Apply engine oil onto threaded parts of bolt and seating area.
b. Select one most visible notch of the four on bolt flange. Corre-
sponding to the selected notch, put a mating mark (such as
paint) on crankshaft pulley.
14. Rotate crankshaft pulley in normal direction (clockwise when
viewed from engine front) to check for parts interference.
15. Installation of the remaining components is in the reverse order
of removal.M6 × 50 mm (1.97 in) : No. 1, 20, 25, 26, 27
M6 × 80 mm (3.15 in) : No. 4, 5, 7
M6 × 20 mm (0.79 in) : Except the above
KBIA2478E
KBIA2481E
WBIA0468E
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90° (angle tightening)
KBIA2519E

EM-60Revision: August 2007
CYLINDER HEAD
2004 QX56
Removal and InstallationEBS00ILT
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-70, "REMOVAL" .
2. Remove the following components and related parts:

Auto tensioner of drive belts and idler pulley. Refer to EM-12, "DRIVE BELTS" .

Thermostat housing and hose. Refer to CO-17, "Removal of Thermostat Housing, Water Outlet and
Heater Pipe" .

Oil pan and oil strainer. Refer to EM-22, "OIL PAN AND OIL STRAINER" .

Fuel tube and fuel injector assembly. Refer to EM-29, "FUEL INJECTOR AND FUEL TUBE" .

Intake manifold. Refer to EM-15, "INTAKE MANIFOLD" .

Ignition coil. Refer to EM-26, "IGNITION COIL" .

Rocker cover. Refer to EM-33, "ROCKER COVER" .
3. Remove crankshaft pulley, front cover, oil pump, and timing chain. Refer to EM-35, "
TIMING CHAIN" .
4. Remove camshaft sprockets and camshafts. Refer to EM-43, "
CAMSHAFT" .
5. Remove cylinder head bolts in reverse order shown.
1. Harness bracket 2. Engine coolant temperature sensor 3. Washer
4. Cylinder head gasket (left bank) 5. Cylinder head (right bank) 6. Cylinder head bolt
7. Cylinder head gasket (right bank) 8. Cylinder head (left bank)
KBIA2528E
PBIC0068E

IDX-7
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
Rear axle ........................................................... RAX-5
Rear bumper ....................................................... EI-15
Rear case (Transfer) ........................................ TF-112
Rear combination lamp removal and installation ... LT-
122
Rear cover packing replacement diff. .............. RFD-23
Rear door ........................................... BL-129, GW-72
Rear seat ......................................................... SE-103
Rear seat belt ...................................................... SB-6
Rear suspension ............................................. RSU-25
Rear view monitor ............................................... DI-72
Rear washer .................................................... WW-33
Rear window defogger ..................................... GW-78
Rear wiper ....................................................... WW-33
Refrigerant connection precaution .................... ATC-7
Refrigerant discharging evacuating charging ATC-162
Refrigerant general precaution .......................... ATC-6
Refrigerant lines ........... ATC-162, ATC-170, ATC-171
Refrigerant pressure sensor ............ EC-607, ATC-173
Relay box .......................................................... PG-78
Remote keyless entry system ............................ BL-44
Removal and installation (A/T) ........... AT-255, AT-258
Removal and installation (Transfer) ................. TF-109
Revolution sensor (A/T) ................................... AT-112
Ring gear diff. inspection ................................. RFD-12
Road wheel size ................................................. GI-49
Rocker cover ..................................................... EM-33
Room lamp ....................................................... LT-129
Room lamp - See Interior lamp ........................ LT-129
ROOM/L - Wiring diagram ................................ LT-135
RP/SEN - Wiring diagram ............................... EC-608
S
SEAT - Wiring diagram ..................................... SE-88
Seat belt inspection ............................... SB-10, MA-31
Seat belt pre-tensioner .................................... SRS-57
Seat belt, front ..................................................... SB-3
Seat belt, rear ...................................................... SB-6
Seat, front .......................................................... SE-96
Seat, rear ........................................................ SE-103
Self-diagnosis (Transfer) .................................... TF-27
SEN/PW - Wiring diagram ............................... EC-425
SHIFT - Wiring diagram ................................... AT-237
Shift lock system .............................................. AT-236
Shock absorber (front) .................................... FSU-10
Shock absorber (rear) ..................................... RSU-34
Side air bag (satellite) sensor .......................... SRS-56
Side bearing preload diff. ................................ RFD-18
Side curtain air bag ......................................... SRS-53
Side trim .............................................................. EI-34
SMJ (super multiple junction) ............................ PG-74
SONAR - Wiring diagram .................................... DI-62
Spare tire size .................................................... GI-49
Spark plug ......................................................... EM-27
Spark plug replacement .................................... MA-17
Specification value .......................................... EC-123
Speedometer ......................................................... DI-5
Spiral cable ..................................................... SRS-47
SROOF - Wiring diagram .................................. RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-12
SRS Trouble diagnoses ..................................... SRS-8
Stabilizer bar (front) ......................................... FSU-12
Stabilizer bar (rear) ......................................... RSU-41
Stall test (A/T) .................................................... AT-58
Standardized relay ............................................. PG-72
START - Wiring diagram ................................... SC-11
Starting system .................................................. SC-10
Steering gear, linkage and transfer gear inspection .....
MA-28
Steering linkage ................................................. PS-15
Steering wheel and column ................................. PS-7
Step lamp ......................................................... LT-129
Stop lamp ......................................................... LT-103
Stop lamp switch ............................... EC-551, EC-621
STOP/L - Wiring diagram ................................. LT-104
Strut (front) ...................................................... FSU-10
Sun gear (Transfer) .......................................... TF-127
Sun roof, electric ................................................ RF-10
Sunload sensor .............................................. ATC-131
Sunroof .............................................................. RF-24
Supplemental Restraint System ........................ SRS-5
Supplemental restraint system - Wiring diagram . SRS-
12
Symbols and abbreviations ..................... GI-10, GI-22
Symptom matrix chart ........................................ EC-84
System readiness test (SRT) code .................... EC-55
T
T/TOW - Wiring diagram ................................... LT-126
Tachometer .......................................................... DI-5
Tail lamp ........................................................... LT-108
TAIL/L - Wiring diagram .................................... LT-111
TCM circuit diagram .......................................... AT-51
TCM inspection table ......................................... AT-90
TCS - Wiring diagram ..................................... BRC-16
TCS (traction control system) ........................... BRC-7
TCS component parts and connector location BRC-14
TCS wheel sensors ........................................ BRC-14
Thermometer ...................................................... DI-26
Three way catalyst ............................................. EM-19
Three way catalyst function (Bank 1) .............. EC-267
Three way catalyst function (Bank 2) .............. EC-267
Three way catalyst precautions ............................ GI-5
Throttle control motor ...................................... EC-378
Throttle control motor relay .............................. EC-373
Throttle position sensor (TPS) ... EC-171, EC-236, EC-
420, EC-422, EC-569
Throttle valve closed position learning .............. EC-44
Tie-rod ............................................................... PS-15
Timing chain ...................................................... EM-35
Tire rotation ....................................................... MA-27
Tire size .............................................................. GI-49
Tooth contact diff. ............................................ RFD-19
Torque converter installation AT-256, AT-257, AT-259,
AT-260

RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTION RSU
A
B
RSU
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Rear Suspension ............................ 3
Wiring Diagrams and Trouble Diagnosis .................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
CAN COMMUNICATION ............................................ 6
System Description .................................................. 6
TROUBLE DIAGNOSIS .............................................. 7
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ....................................................... 7
INTRODUCTION ................................................... 7
CLARIFY CONCERN ............................................ 7
WORK FLOW ........................................................ 8
Component Parts and Harness Connector Location ..... 9
Wiring Diagram — A/SUSP — ............................... 10
Basic Inspection ..................................................... 12
AIR HOSES ......................................................... 12
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ............................ 12
CK SUSP INDICATOR LAMP INSPECTION ...... 12
CK SUSP Indicator Lamp Timing ........................... 12
Control Unit Input/Output Signal Standard ............. 12
CONSULT-II Function (AIR LEVELIZER) ............... 13
CONSULT-II OPERATION .................................. 13
WORK SUPPORT ............................................... 14
SELF-DIAGNOSIS .............................................. 14
DATA MONITOR ................................................. 15
ACTIVE TEST ..................................................... 16
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ....................................................................... 17
Height Sensor System Inspection .......................... 17
Exhaust Valve Solenoid System Inspection ........... 19
Compressor Motor, Compressor Motor Relay and Circuit Inspection .................................................... 20
TROUBLE DIAGNOSES FOR SYMPTOMS ............ 23
Load Leveling Rear Air Suspension System Does
Not Operate ............................................................ 23
CK SUSP Indicator Lamp Stays On When Ignition
Switch Is Turned On ............................................... 24
REAR SUSPENSION ASSEMBLY ........................... 25
Components ........................................................... 25
On-Vehicle Inspection and Service ......................... 26
SHOCK ABSORBER INSPECTION .................... 26
Wheel Alignment Inspection ................................... 27
PRELIMINARY INSPECTION ............................. 27
GENERAL INFORMATION AND RECOMMEN-
DATIONS ............................................................. 27
THE ALIGNMENT PROCESS ............................. 28
CAMBER ............................................................. 28
TOE-IN ................................................................ 28
REAR SUSPENSION MEMBER ............................... 30
Removal and Installation ........................................ 30
REMOVAL ........................................................... 31
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
SHOCK ABSORBER ................................................ 34
Removal and Installation ........................................ 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
INSPECTION AFTER INSTALLATION ................ 34
SUSPENSION ARM .................................................. 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 35
INSPECTION AFTER REMOVAL ....................... 35
INSTALLATION ................................................... 36
FRONT LOWER LINK .............................................. 37
Removal and Installation ........................................ 37
REMOVAL ........................................................... 37
INSPECTION AFTER REMOVAL ....................... 37
INSTALLATION ................................................... 38