service INFINITI QX56 2006 Factory Service Manual

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EC-576Revision: November 2009
DTC P2A00, P2A03 A/F SENSOR 1
2006 QX56
4. Clear the self-learning coefficient by touching “CLEAR”.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for 1 minute under no load.
7. Let engine idle for 1 minute.
8. Keep engine speed between 2,500 and 3,000 rpm for 20 min- utes.
9. If 1st trip DTC is detected, go to EC-580, "
Diagnostic Procedure"
.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Disconnect mass air flow sensor harness connector.
4. Start engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Select Service $03 with GST and make sure that DTC P0102 is detected.
7. Select Service $04 with GST and erase the DTC P0102.
8. Start engine and keep the engine speed between 3,500 and 4,000 rpm for 1 minute under no load.
9. Let engine idle for 1 minute.
10. Keep engine speed between 2,500 and 3,000 rpm for 20 min- utes.
11. Select Service $07 with GST. If 1st trip DTC is detected, go to EC-580, "
Diagnostic Procedure" .
SEF968Y
BBIA0368E

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SERVICE DATA AND SPECIFICATIONS (SDS)EC-637
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureUBS00HE9
Idle Speed and Ignition TimingUBS00HEA
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights and heater fan)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueUBS00HEB
Mass Air Flow SensorUBS00HEC
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorUBS00HED
Engine Coolant Temperature SensorUBS00HEE
A/F Sensor 1 HeaterUBS00HEF
Heated Oxygen sensor 2 HeaterUBS00HEG
Crankshaft Position Sensor (POS)UBS00HEH
Refer to EC-346, "Component Inspection" .
Camshaft Position Sensor (PHASE)UBS00HEI
Refer to EC-353, "Component Inspection" .
Throttle Control MotorUBS00HEJ
Fuel pressure at idling kPa (kg/cm2 , psi) Approximately 350 (3.57, 51)
Target idle speed
No-load* (in P or N position) 650±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 15° ± 5 ° BTDC
Condition Calculated load value % (Using CONSULT-II or GST)
At idle 14.0 - 33.0
At 2,500 rpm 12.0 - 25.0
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle 1.0 - 1.3V*
Mass air flow (Using CONSULT-II or GST) 3.0 - 9.0 g
·m/sec at idle*
9.0 - 28.0 g· m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77) 1.800 - 2.200
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Resistance [at 25°C (77 °F)] 2.3 - 4.3Ω
Resistance [at 25 °C (77 °F)] 5.0 - 7.0Ω
Resistance [at 25 °C (77 °F)] Approximately 1 - 15Ω

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EC-638Revision: November 2009
SERVICE DATA AND SPECIFICATIONS (SDS)
2006 QX56
Fuel InjectorUBS00HEK
Fuel PumpUBS00HEL
Resistance [at 10 - 60°C (50 - 140°F)] 11.1 - 14.5Ω
Resistance [at 25 °C (77°F)] 0.2 - 5.0Ω

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EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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PRECAUTIONS .....................................................
..... 3
Service Notice .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5 CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
CLIP AND FASTENER .......................................... ....11
Description .......................................................... .... 11
FRONT BUMPER .................................................. ... 13
Removal and Installation ..................................... ... 13
REMOVAL ........................................................ ... 13
INSTALLATION ................................................ ... 14
REAR BUMPER .................................................... ... 15
Removal and Installation ..................................... ... 15
REMOVAL ........................................................ ... 16
INSTALLATION ................................................ ... 16FRONT GRILLE .....................................................
... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 17
INSTALLATION ................................................ ... 17
COWL TOP ............................................................ ... 18
Removal and Installation ..................................... ... 18
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 19
FRONT FENDER ................................................... ... 20
Removal and Installation ..................................... ... 20
REMOVAL ........................................................ ... 20
INSTALLATION ................................................ ... 20
OVER FENDER ...................................................... ... 21
Removal and Installation ..................................... ... 21
REMOVAL ........................................................ ... 21
INSTALLATION ................................................ ... 21
FENDER PROTECTOR ......................................... ... 23
Removal and Installation ..................................... ... 23
REMOVAL ........................................................ ... 23
INSTALLATION ................................................ ... 23
LICENSE LAMP FINISHER ................................... ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSTALLATION ................................................ ... 24
RUNNING BOARDS .............................................. ... 25
Removal and Installation ..................................... ... 25
REMOVAL ........................................................ ... 25
INSTALLATION ................................................ ... 25
REAR SPOILER ..................................................... ... 26
Removal and Installation ..................................... ... 26
REMOVAL ........................................................ ... 26
INSTALLATION ................................................ ... 26
ROOF RACK .......................................................... ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 27
DOOR OUTSIDE MOLDING .................................. ... 28
Removal and Installation ..................................... ... 28
......................................................................... ... 28
......................................................................... ... 29

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PRECAUTIONSEI-3
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PRECAUTIONSPFP:00001
Service NoticeEIS004W7
When removing or installing various parts, place a cloth or padding on the vehicle body to prevent
scratches.
Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
Apply sealing compound where necessary when installing parts.
When applying sealing compound, be careful that the sealing compound does not protrude from parts.
When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS004W8
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER ”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

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EI-4
PREPARATION
Revision: November 20092006 QX56
PREPARATIONPFP:00002
Special Service ToolsEIS004W9
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEIS004WA
Tool number
(Kent-Moore No.)
Tool nameDescription

(J-39570)
Chassis ear Locating the noise

(J-43980)
NISSAN Squeak and Rattle kit Repairing the cause of noise
SBT839
SBT840
Tool name
(Kent-Moore No.)
Description
Engine ear
(J-39565) Locating the noise
SIIA0995E

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SQUEAK AND RATTLE TROUBLE DIAGNOSESEI-5
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SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowEIS0062V
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to EI-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
Creak —(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle —(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick —(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump —(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
Buzz —(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

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EI-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: November 20092006 QX56
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be bro-
ken or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to EI-7, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN
Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100× 135 mm (3.94×5.31 in)/76884-71L01: 60 ×85 mm (2.36 ×3.35 in)/76884-71L02: 15 ×25
mm (0.59 ×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 ×50 mm (1.97 ×1.97 in)/73982-50Y00: 10 mm (0.39 in) thick,
50 ×50 mm (1.97 ×1.97 in)
INSULATOR (Light foam block)

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EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Drain Engine Coolant ................. ..... 3
Precautions for Disconnecting Fuel Piping ......... ..... 3
Precautions for Removal and Disassembly ........ ..... 3
Precautions for Inspection, Repair and Replace-
ment .................................................................... ..... 3
Precautions for Assembly and Installation .......... ..... 3
Parts Requiring Angular Tightening .................... ..... 4
Precautions for Liquid Gasket ............................. ..... 4
REMOVAL OF LIQUID GASKET SEALING ..... ..... 4
LIQUID GASKET APPLICATION PROCEDURE ..... 4
PREPARATION ...................................................... ..... 6
Special Service Tools .......................................... ..... 6
Commercial Service Tools ................................... ..... 8
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ... 10
NVH Troubleshooting —Engine Noise ................ ... 10
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. .... 11
ENGINE ROOM COVER ....................................... ... 12
Removal and Installation ..................................... ... 12
REMOVAL ........................................................ ... 12
INSTALLATION ................................................ ... 12
DRIVE BELTS ........................................................ ... 13
Checking Drive Belts ........................................... ... 13
DRIVE BELT TENSION ................................... ... 13
Removal and Installation ..................................... ... 13
REMOVAL ........................................................ ... 13
INSTALLATION ................................................ ... 14
Drive Belt Auto Tensioner and Idler Pulley .......... ... 14
REMOVAL ........................................................ ... 14
INSTALLATION ................................................ ... 14
AIR CLEANER AND AIR DUCT ............................ ... 15
Removal and Installation ..................................... ... 15
REMOVAL ........................................................ ... 15INSTALLATION ................................................
... 15
Removal and Installation (Viscous paper type) ... ... 16
REMOVAL ........................................................ ... 16
INSTALLATION ................................................ ... 16
INTAKE MANIFOLD .............................................. ... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 17
INSTALLATION ................................................ ... 19
INSPECTION AFTER INSTALLATION ............. ... 20
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... ... 21
Removal and Installation ..................................... ... 21
REMOVAL ........................................................ ... 21
INSPECTION AFTER REMOVAL .................... ... 22
INSTALLATION ................................................ ... 22
OIL PAN AND OIL STRAINER .............................. ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSPECTION AFTER REMOVAL .................... ... 25
INSTALLATION ................................................ ... 26
INSPECTION AFTER INSTALLATION ............. ... 27
IGNITION COIL ...................................................... ... 28
Removal and Installation ..................................... ... 28
REMOVAL ........................................................ ... 28
INSTALLATION ................................................ ... 28
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSPECTION AFTER REMOVAL .................... ... 29
INSTALLATION ................................................ ... 30
FUEL INJECTOR AND FUEL TUBE ..................... ... 31
Removal and Installation ..................................... ... 31
REMOVAL ........................................................ ... 31
INSTALLATION ................................................ ... 32
INSPECTION AFTER INSTALLATION ............. ... 34
ROCKER COVER .................................................. ... 35
Removal and Installation ..................................... ... 35
REMOVAL ........................................................ ... 35
INSTALLATION ................................................ ... 36

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EM-2Revision: November 20092006 QX56
TIMING CHAIN .......................................................
... 37
Removal and Installation ..................................... ... 37
REMOVAL ........................................................ ... 38
INSPECTION AFTER REMOVAL ..................... ... 40
INSTALLATION ................................................. ... 41
CAMSHAFT ............................................................ ... 46
Removal and Installation ..................................... ... 46
REMOVAL ........................................................ ... 46
INSPECTION AFTER REMOVAL ..................... ... 50
INSTALLATION ................................................. ... 52
Valve Clearance ................................................... ... 55
INSPECTION .................................................... ... 55
ADJUSTMENT ................................................. ... 58
OIL SEAL ............................................................... ... 60
Removal and Installation of Valve Oil Seal .......... ... 60
REMOVAL ........................................................ ... 60
INSTALLATION ................................................. ... 60
Removal and Installation of Front Oil Seal .......... ... 61
REMOVAL ........................................................ ... 61
INSTALLATION ................................................. ... 61
Removal and Installation of Rear Oil Seal ........... ... 61
REMOVAL ........................................................ ... 61
INSTALLATION ................................................. ... 62
CYLINDER HEAD .................................................. ... 63
On-Vehicle Service .............................................. ... 63
CHECKING COMPRESSION PRESSURE ......... 63
Removal and Installation ..................................... ... 64
REMOVAL ........................................................ ... 64
INSPECTION AFTER REMOVAL ..................... ... 65
INSTALLATION ................................................. ... 65
Disassembly and Assembly ................................. ... 66
DISASSEMBLY ................................................ ... 66
ASSEMBLY ...................................................... ... 67
Inspection After Disassembly .............................. ... 68
CYLINDER HEAD DISTORTION ..................... ... 68
VALVE DIMENSIONS ....................................... ... 69
VALVE GUIDE CLEARANCE ........................... ... 69
VALVE GUIDE REPLACEMENT ...................... ... 70
VALVE SEAT CONTACT .................................. ... 71
VALVE SEAT REPLACEMENT ........................ ... 71
VALVE SPRING SQUARENESS ...................... ... 73
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................ ... 73
ENGINE ASSEMBLY ................................................ 74 Removal and Installation ..................................... ... 74
REMOVAL ........................................................ ... 74
INSTALLATION ................................................. ... 76
INSPECTION AFTER INSTALLATION ............. ... 76CYLINDER BLOCK ................................................
... 78
Disassembly and Assembly ................................. ... 78
DISASSEMBLY ................................................. ... 79
ASSEMBLY ....................................................... ... 82
How to Select Piston and Bearing ....................... ... 87
DESCRIPTION ................................................. ... 87
HOW TO SELECT PISTON .............................. ... 87
HOW TO SELECT CONNECTING ROD BEAR-
ING .................................................................... ... 88
HOW TO SELECT MAIN BEARING ................. ... 90
Inspection After Disassembly ............................... ... 94
CRANKSHAFT END PLAY ............................... ... 94
CONNECTING ROD SIDE CLEARANCE ........ ... 94
PISTON AND PISTON PIN CLEARANCE ........ ... 94
PISTON RING SIDE CLEARANCE .................. ... 95
PISTON RING END GAP ................................. ... 95
CONNECTING ROD BEND AND TORSION .... ... 96
CONNECTING ROD BEARING (BIG END) ..... ... 96
CONNECTING ROD BUSHING OIL CLEAR-
ANCE (SMALL END) ........................................ ... 96
CYLINDER BLOCK DISTORTION ................... ... 97
MAIN BEARING HOUSING INSIDE DIAMETER ... 98
PISTON TO CYLINDER BORE CLEARANCE . ... 98
CRANKSHAFT JOURNAL DIAMETER ............ ... 99
CRANKSHAFT PIN DIAMETER ....................... .100
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT .............................................................. .100
CRANKSHAFT RUNOUT ................................. .100
CONNECTING ROD BEARING OIL CLEAR-
ANCE ................................................................ .100
MAIN BEARING OIL CLEARANCE .................. .101
CRUSH HEIGHT OF MAIN BEARING ............. .102
CRUSH HEIGHT OF CONNECTING ROD
BEARING .......................................................... .102
MAIN BEARING CAP BOLT DIAMETER .......... .102
CONNECTING ROD BOLT DIAMETER ........... .103
SERVICE DATA AND SPECIFICATIONS (SDS) ... .104
Standard and Limit ............................................... .104
GENERAL SPECIFICATIONS .......................... .104
DRIVE BELTS ................................................... .104
EXHAUST MANIFOLD ..................................... .104
CAMSHAFT AND CAMSHAFT BEARING ........ .105
CYLINDER HEAD ............................................. .107
CYLINDER BLOCK ........................................... .109
PISTON, PISTON RING AND PISTON PIN ..... .110
CONNECTING ROD ......................................... .110
CRANKSHAFT .................................................. . 111
MAIN BEARING ................................................ .112

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