brake rotor INFINITI QX56 2009 Factory Owner's Manual

BRC-102
< SYMPTOM DIAGNOSIS >[VDC/TCS/ABS]
VDC/TCS/ABS
SYMPTOM DIAGNOSIS
VDC/TCS/ABS
Symptom TableINFOID:0000000003772623
If ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn ON, perform self-diagnosis.
NOTE:
• 1: The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
• 2: Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly depressed. However, this
is normal.
- When shifting gears
- When driving on slippery road
- During cornering at high speed
- When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
- When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher] Symptom
Check itemReference
Excessive ABS function operation fre-
quency Brake force distribution
BRC-103, "
Diag-
nosis Procedure"Looseness of front and rear axle
Wheel sensor and rotor system
Unexpected pedal reaction Brake pedal stroke
BRC-104, "
Diag-
nosis Procedure"Make sure the braking force is sufficient when the ABS is not operating.
The braking distance is long Check stopping distance when the ABS is not operating. BRC-105, "
Diag-
nosis Procedure"
ABS function does not operate (Note 1) ABS actuator and electric
unit (control unit)BRC-106, "Diag-
nosis Procedure"
Pedal vibration or ABS operation sound
occurs (Note 2)Brake pedal
BRC-107, "Diag-
nosis Procedure"ABS actuator and electric unit (control unit)
Vehicle jerks during VDC/TCS/ABS con-
trol ABS actuator and electric unit (control unit)
BRC-108, "
Diag-
nosis Procedure"TCM
ECM
Revision: December 20092009 QX56

EXCESSIVE ABS FUNCTION OPERATION FREQUENCYBRC-103
< SYMPTOM DIAGNOSIS > [VDC/TCS/ABS]
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EXCESSIVE ABS FUNCTION OPERATION FREQUENCY
Diagnosis ProcedureINFOID:0000000003772624
1.CHECK START
Check front and rear brake force di stribution using a brake tester.
Is the inspection result normal?
YES >> GO TO 2
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-6, "
On-Vehicle
Inspection and Service", Rear: RAX-6, "On-Vehicle Inspection and Service".
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace malfunctioning components.
3.CHECK WHEEL SENSOR AND SENSOR ROTOR
Check the following.
• Wheel sensor installation for damage.
• Sensor rotor installation for damage.
• Wheel sensor connector connection.
• Wheel sensor harness inspection.
Is the inspection result normal?
YES >> GO TO 4
NO >> • Replace wheel sensor or sensor rotor. Refer to BRC-114, "
Removal and Installation".
• Repair harness.
4.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off af ter the ignition switch is turned ON or when driving.
Is the ABS warning lamp illuminated?
YES >> Perform self-diagnosis. Refer to BRC-24, "CONSULT-III Function (ABS)".
NO >> Normal
Revision: December 20092009 QX56

PRECAUTIONSBRC-111
< PRECAUTION > [VDC/TCS/ABS]
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Brake SystemINFOID:0000000003772632
CAUTION:
• Always use recommended brake fluid. Refer to MA-12, "
Fluids and Lubricants".
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• To clean or wash all parts of master cylin der and disc brake caliper, use clean brake fluid.
• Never use mineral oils such as gasoline or kerosen e. They will ruin rubber parts of the hydraulic sys-
tem.
• Use flare nut wrench when removing and installing brake
tube.
• If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
• Turn the ignition switch OFF and remove the connector of the ABS actuator and electric unit (con trol unit) or the battery ter-
minal before performing the work.
• Always torque brake lines when installing.
• Burnish the brake contact surf aces after refinishing or replac-
ing rotors, after replacing pads, or if a soft pedal occurs at
very low mileage.
Refer to BR-30, "
Brake Burnishing Procedure" (front disc brake) or BR-35, "Brake Burnishing Proce-
dure" (rear disc brake).
WARNING:
• Clean brake pads and shoes with a waste cl oth, then wipe with a dust collector.
Precaution for Brake ControlINFOID:0000000003772633
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine
compartment. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer (what symptoms are present under what conditions) and check for simple causes before starting diagnosis.
Besides electrical system inspection, check boos ter operation, brake fluid level, and fluid leaks.
• If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate.
• If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness pinches, open circuits or improper wiring.
• If the following components are replaced with non-genuine components or modified, the VDC OFF indicator lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs , bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, roto rs, calipers, etc.), components related to engine (muf-
fler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
• Driving with broken or excessively worn suspensi on components, tires or brake system components may
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
operate properly.
• When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The noise is a result of the normal operation of the TCS and VDC.
• When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as sharp curves on a freeway), the VDC may not operate no rmally, or the VDC warning lamp and the SLIP indi-
cator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine.
SBR686C
Revision: December 20092009 QX56

BRC-114
< REMOVAL AND INSTALLATION >[VDC/TCS/ABS]
WHEEL SENSORS
REMOVAL AND INSTALLATION
WHEEL SENSORS
Removal and InstallationINFOID:0000000003772637
REMOVAL
1. Remove wheel sensor bolt.
• When removing the front wheel sensor, first remove t he disc rotor to gain access to the front wheel sen-
sor bolt. Refer to BR-31, "
Removal and Installation of Brake Caliper and Rotor".
• When removing the rear wheel sensor, first remove the rear hub and bearing assembly to gain access to
the rear wheel sensor bolt. Refer to RAX-7, "
Removal and Installation".
2. Pull out the sensor, being careful to turn it as little as possible. CAUTION:
• Do not pull on the sensor harness.
3. Disconnect wheel sensor harness electrical connec tor, then remove harness from attaching points.
INSTALLATION
Installation is in the reverse order of removal. Tighten wheel sensor bolt to specification.
CAUTION:
• Inspect wheel sensor O-ring, replace sensor assembly if damaged.
• Before installing wheel sensor, make sure no foreign materials (such as iron fragments) are adhered
to the pick-up part of the sensor, to the inside of the sensor hole or on the rotor mating surface.
• Apply a coat of suitable grease to the wheel sensor O-ring and hole. Refer to MA-12, "
Fluids and
Lubricants".
WFIA0376E
Revision: December 20092009 QX56

WHEEL HUBFAX-7
< REMOVAL AND INSTALLATION >
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REMOVAL AND INSTALLATION
WHEEL HUB
Removal and InstallationINFOID:0000000005889823
REMOVAL
1. Remove wheel and tire using power tool.
2. Remove engine under cover using power tool.
3. Without disassembling the hydraulic lines, remove caliper torque member bolts using power tool. Then reposition brake caliper aside with wire. Refer to BR-31, "Removal and Installation of Brake Caliper and
Rotor".
NOTE:
Do not press brake pedal while brake caliper is removed.
4. Put alignment mark on disc rotor and wheel hub and bearing assembly, then remove disc rotor.
5. Remove wheel sensor. Refer to BRC-114, "Removal and Installation"
.
 Inspect the wheel sensor O-ring, replac e the wheel sensor assembly if damaged.
 Clean the wheel sensor hole and mounting surface with a suitable brake cleaner and clean lint-free shop rag. Be careful that dirt and debr is do not enter the axle bearing area.
 Apply a coat of suitable grease to t he wheel sensor O-ring and mounting hole.
CAUTION:
Do not pull on th e wheel sensor harness.
6. On 4WD models, remove drive shaft from steering knuckle. Refer to FAX-9, "Removal and Installation"
.
7. Remove wheel hub and bearing assembly bolts using power tool.
1. Disc rotor 2. Wheel hub and bearing assembly 3. Wheel stud
4. Splash guard 5. Steering knuckle Front
AWDIA0423GB
WDIA0044E
Revision: December 20092009 QX56

DRIVE SHAFTFAX-9
< REMOVAL AND INSTALLATION >
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DRIVE SHAFT
Removal and InstallationINFOID:0000000003772250
REMOVAL
1. Remove wheel and tire using power tool.
2. Remove engine under cover using power tool.
3. Remove wheel sensor harness from mount on knuckle. CAUTION:
Do not pull on wheel sensor harness.
4. Without disassembling the hydraulic lines, remove brake caliper using power tool. Reposition it aside with wire. Refer to BR-31, "Removal and Installation of Brake Caliper and Rotor"
.
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
5. Remove coil spring and shock absorber assembly using power tool. Refer to FSU-14, "Removal and
Installation" .
6. Separate upper link ball joint stud from steering knuckle using Tool.
 Support lower link with jack.
7. Remove cotter pin, then remove drive shaft nut.
8. Remove drive shaft bolts from front final drive.
9. Remove drive shaft from wheel hub and bearing assembly. CAUTION:
 When removing drive shaft, do not apply an excessiveangle to drive shaft joint. Also be careful not to exces-
sively extend slide joint.
INSPECTION AFTER REMOVAL
 Move joint up, down, left, right, and in axial directi on. Check for any rough movement or significant loose-
ness.
 Check boot for cracks or other damage, and for grease leakage.
 If damaged, disassemble drive shaft to verify damage, and repair or replace as necessary.
1. Cotter pin 2. Drive shaft nut 3. Drive shaft
WDIA0329E
Tool number : ST29020001 (J-24319-01)
LEIA0095E
RAA0030D
Revision: December 20092009 QX56

MA-8
< ON-VEHICLE MAINTENANCE >
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE
Introduction of Periodic MaintenanceINFOID:0000000003776980
Two different maintenance schedules are provided, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic
maintenance at the same mileage or ti me intervals, whichever comes first.
Maintenance for Off-road Driving (4WD only)INFOID:0000000003776981
After driving the vehicle off-road through sand, mud, or water; more frequent maintenance may be required for
the following items:
Brake pads and rotors
Brake lines and hoses
Rear final drive oil, transmission fluid, and transfer fluid
Steering linkage
Drive shafts
Engine air cleaner filter
In-cabin microfilters
Schedule 1INFOID:0000000003776982
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or r eplace if necessary. [ ]: At the mileage intervals only
Schedule 1Follow Periodic Maintenance Schedule 1 if your driving habits frequently includes
one or more of the following driving conditions:
• Repeated short trips of less than 5 miles (8 km).
• Repeated short trips of less than 10 miles (16 km) with outside temperatures re-
maining below freezing.
• Operating in hot weather in stop-and-go “rush hour” traffic.
• Extensive idling and/or low speed driving for long distances, such as police, taxi
or door-to-door delivery use.
• Driving in dusty conditions.
• Driving on rough, muddy, or salt spread roads.
• Towing a trailer or using a car-top carrier. Emission Control Sys-
tem Maintenance
MA-8
Chassis and Body
Maintenance
MA-8
Schedule 2Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown
in Schedule 1 apply to the driving habits.
Emission Control Sys-
tem MaintenanceMA-10Chassis and Body
Maintenance
MA-10
MAINTENANCE OPERATION
MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 3.75
(6)3 7.50
(12) 6 11 . 2 5
(18) 9 15
(24) 12 18.75
(30)15 22.5
(36) 18 26.25
(42)21 30
(48) 24
Drive belts NOTE (1) MA-14
Air cleaner filterNOTE (2) [R]MA-17
EVAP vapor lines I*MA-20
Fuel lines I*MA-17
Fuel filter NOTE (3) —
Engine coolant NOTE (4) MA-14
Engine oilR R R R R R R R MA-18
Engine oil filterR R R R R R R R MA-18
Spark plugs (Iridium-tipped type)Replace every 105,000 miles (169,000 km).MA-19
Intake and exhaust valve clear-
ance*NOTE (5)
EM-18
Revision: December 20092009 QX56

PERIODIC MAINTENANCEMA-9
< ON-VEHICLE MAINTENANCE >
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(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts i
f found
damaged or if the auto belt tensioner reading reaches the maximum limit.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, go to the FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) Periodic maintenance is not required. However, if valve noise increases, inspect valve clearance.
* Maintenance items and inte rvals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 33.75
(54)27 37.5
(60) 30 41.25
(66)33 45
(72) 36 48.75
(78)39 52.5
(84) 42 56.25
(90)45 60
(96) 48
Drive belts NOTE (1) I*MA-14
Air cleaner filter NOTE (2) [R]MA-17
EVAP vapor lines I*MA-20
Fuel lines I*MA-17
Fuel filter NOTE (3) —
Engine coolant NOTE (4) R*MA-14
Engine oil R R R R R R R R MA-18
Engine oil filterR R R R R R R R MA-18
Spark plugs (Iridium-tipped type)Replace every 105,000 miles (169,000 km).MA-19
Intake and exhaust valve clear-
ance*NOTE (5)
EM-18
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section
- Page or
- Content
Title
Perform at number of miles, kilometers or
months, whichever comes first. Miles x
1,000(km x
1,000)
Months 3.75
(6)
3 7.5
(12)
6 11 . 2 5
(18)
9 15
(24)
12 18.75
(30)
15 22.5
(36)
18 26.25
(42)
21 30
(48)
24
Brake lines and cables IIMA-30
Brake pads and rotors II I IMA-30
Automatic transmission fluid, transfer fluid and
differential gear oil NOTE (1)
IIMA-23
,
MA-25
,
MA-27
,
MA-26
Steering gear and linkage, axle and suspension
parts II I I
MA-31,
MA-32
Tire Rotation NOTE (2) MA-29
Drive shaft boots and propeller shaft (4WD)II I IMA-26
Exhaust system II I IMA-22
In-cabin microfilter RRMA-22
Revision: December 20092009 QX56

MA-10
< ON-VEHICLE MAINTENANCE >
PERIODIC MAINTENANCE
(1) If towing a trailer, or using a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles
(48,000 km) or 24 months. Using automatic transmission fluid other than Genui ne NISSAN Matic S ATF or Matic J ATF will cause
deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not
covered by the INFINITI new vehicle limited warranty.
(2) Refer to “Tire rotation” unde r the “General maintenance” heading earlier in this section.
Schedule 2INFOID:0000000003776983
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or r eplace if necessary. [ ]: At the mileage intervals only
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if the auto belt tensioner reading reaches the maximum limit.
(2) Maintenance-free item. For service procedures, go to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) Periodic maintenance is not required. However, if valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required.
CHASSIS AND BODY MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section
- Page or
- Content
Title
Perform at number of miles, kilometers or
months, whichever comes first. Miles x
1,000(km x
1,000)
Months 33.75
(54)
27 37.5
(60)
30 41.25
(66)
33 45
(72)
36 48.75
(78)
39 52.5
(84)
42 56.25
(90)
45 60
(96)
48
Brake lines and cables IIMA-30
Brake pads and rotors IIIIMA-30
Automatic transmission fluid, transfer fluid and
differential gear oil NOTE (1)
IIMA-23
,
MA-25
,
MA-27
,
MA-26
Steering gear and linkage, axle and suspen-
sion parts IIIIMA-31,
MA-32
Tire Rotation NOTE (2) MA-29
Drive shaft boots and propeller shaft (4WD)IIIIMA-26
Exhaust system IIIIMA-22
In-cabin microfilter RRMA-22
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section - Page
or - Content Ti- tle
Perform at number of miles, kilometers
or months, whichever comes first. Miles x 1,000
(km x 1,000)
Months 7.5
(12)
6 15
(24)
12 22.5
(36)
18 30
(48)
24 37.5
(60)
30 45
(72)
36 52.5
(84)
42 60
(96)
48
Drive belts NOTE (1) I*MA-14
Air cleaner filter [R][R]MA-17
EVAP vapor lines I*I*MA-20
Fuel lines I*I*MA-17
Fuel filter NOTE (2) —
Engine coolant NOTE (3) R*MA-14
Engine oil R R R R R R R R MA-18
Engine oil filterR R R R R R R R MA-18
Spark plug (Iridium - tipped type) Replace every 105,000 miles (169,000 km).MA-19
Intake and exhaust valve clearance* NOTE (4) EM-18
Revision: December 20092009 QX56

PERIODIC MAINTENANCEMA-11
< ON-VEHICLE MAINTENANCE >
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Abbreviations: R = Replace. I = Inspec
t. Correct or replace if necessary.
(1) Using automatic transmission fluid other th an Genuine NISSAN Matic S ATF or Matic J ATF will cause deterioration in drive-
ability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the
INFINITI new vehicle limited warranty.
(2) Refer to “Tire rotation” under the “General maintenance” heading earlier in this section.
MAINTENANCE OPERATION
MAINTENANCE INTERVALReference
Section
- Page or
- Content
Title
Perform at number of miles, kilometers or
months, whichever comes first.
Miles x 1,000
(km x 1,000)
Months 7.5
(12)
6 15
(24)
12 22.5
(36)
18 30
(48)
24 37.5
(60)
30 45
(72)
36 52.
5
(84) 42 60
(96)
48
Brake lines and cables IIIIMA-30
Brake pads and rotors IIIIMA-30
Automatic transmission fluid, transfer fluid
and differential gear oil N
O TE (1)IIII MA-23
,
MA-25
,
MA-26
,
MA-27
Steering gear and linkage, axle and suspen-
sion parts II
MA-31,
MA-32
Tire rotation NOTE (2) MA-29
Drive shaft boots and propeller shaft
(4WD)IIII
MA-26
Exhaust system IIMA-22
In-cabin microfilter RRRRMA-22
Revision: December 20092009 QX56