lock ISUZU TF SERIES 2004 Workshop Manual

5D-10 PARKING BRAKE SYSTEM

Removal
1. Remove wheel and tire.
2. Remove brake drum.
3. Remove tension pin (1) and shoe clamp spring (2).
4. Remove return spring (3).
5. Remove shoe assemblly with parking brake leve
r
(4).
6. Remove shoe assembly with adjuster lever (5) and
spring (6).
7. Remove parking brake inner cable from parking
brake lever (4).
8. Use offset box wrench (12mm hex.) to compress
locking lugs on the cable, then remove parking
brake outer cable from back plate.
NOTE: Do not twist or bend the cable too much.
A damaged cable will cause poor operation or a cable
break down.





311RS012

Legend
(1) Offset Box Wrench (12mm hex)
9. Remove nut (8) to fix the cable (7) on the leaf
spring.
10. Take out parking brake rear cable (7) from the
back plate.
11. Remove bolt (9) and nut (10).
12. Disconnect T-end (11) from the equalizer of front
cable.

Installation
NOTE: Be sure to use the new shoe clamp spring (2)
and the new adjuster lever clip (14).
1. Apply grease (multipurpose type grease) to the
connecting portion of the rear cable (11) and
equalizer (13). (aroow mark).
2. Install parking brake outer cable in back plate and
inner cable in parking brake lever (4).
3. Install return spring (3).
4. Install shoe clamp spring (2) and tension pin (1)
5. Install shoe assembly with adjuster lever, shoe
assembly with parking brake lever (4) and spring
(6). ---- snap action
6. Install nut (8) and tighten it to the specified torque.
Torque: 7N




m (0.7 kg




m/61 lb in)
7. Connect T-end (11) with equalizer (13) through
outer cable retainer (12).
8. Install nut (10) and tighten it to the specifed
torque.
Torque: 15 N





m (1.5 kg





m/11 lb ft)
9. Install bolt (9) and tighten it to the specified
torque.
Torque: 7 N




m (0.7 kg




m/61 lb in)
10. Install brake drum.
11. Install wheel and tire.
12. Pull parking brake lever with a force equivalent to
poerating force: 490 N (50 kg/110 lb), 10 times fo
r
conditioning.
13. Adjust parking brake lever adjusting nut so that
parking brake lever goes through 8

14 (bench
seat) or 6

8 (bucket seat) notches, when pulled
with a operation force of 294N (30 kg/66 lb).
14. Check brake for no drag.

CAB 10-11


2. Check Arm Screw




3. Lower Hinge Bolt
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.





Important Operations – Installation
3. Lower Hinge Bolt; Hinge to Door
Torque N

m (kgf

m/lb

ft)
34 (3.5/25)

2. Check Arm Screw; Check Arm to Body
Torque N
m (kgf
m/lb
ft)
24 (2.4/17)

10-12 CAB
DISASSEMBLY



This illustration is based on RHD model
RTW4A0LF000701

Disassembly Steps

1. Switch bezel/Window regulator handle

2. Power window switch

3. Bezel

4. Door mirror cover

5. Door trim panel

6. Tweeter (Required Option)

7. Door mirror assembly

8. Outer waste seal

9. Bracket

10. Speaker assembly

11. Waterproof sheet

12. Inside lever

13. Window glass




14. Window regulator/Power window
regulator

15. Glass run

16. Glass run rear channel / Glass ran rear
channel with Door lock control or Anti
theft (EC)

17. Door lock assembly/Door lock assembly
with super lock

18. Outside handle protector (EUROPE)

19. Outside handle

20. Door lock cylinder protector (EUROPE)

21. Door lock cylinder / Door lock cylinder
with door lock switch (EC)
22. Door harness assembly
23. Anti rattler

10-14 CAB



 Remove the 2 screws and pull out the trim panel at the 8
clip positions (Window regulator handle type).
RTW3A0SH000701

6. Tweeter (Required option)

Disconnect the tweeter harness connector and remove
the 3 screws.



7. Door Mirror Assembly

Remove 3 fixing bolts and then remove the connector.
8. Outer Waste Seal



9. Bracket
10. Speaker Assembly

Remove the fixing screw and then remove the
connector.
11. Waterproof Sheet

Take care not to damage the sheet when peeling it off.
12. Inside Lever

Disconnect the door lock cables.

CAB 10-15




13. Window Glass
 Remove 2 bolts through the access hole and pull out the
window glass upward.
14. Window Regulator/Power Window Regulator

Remove the 4 fixing bolts and the 2 fixing nuts.

Disconnect the power window motor connector.
15. Glass Run

Pull it out from the door frame of the channel.
16. Glass Run Rear Channel

Remove the bolt.

Bolt is removed after removing door lock cylinder switch
harness. (Expect EC)



17. Door Lock Assembly

Disconnect the lock cable from the anti rattler.
 Remove the 3 fixing screws and the bolt.

Disconnect the linkage at the outside handle and the
lock cylinder.

Disconnect the harness connector.




18.Outside Handle Protector (EUROPE)
 Remove the fixing bolt from the outside handle.
19. Outside Handle
20.Door Lock Cylinder Protector (EUROPE)

Remove the fixing bolt from the outside handle.
21. Door Lock Cylinder

Remove the 2 fixing bolts from the outside handle.

10-16 CAB
REASSEMBLY



This illustration is based on RHD model
RTW4A0LF000801

Reassembly Steps
1. Anti rattler
2. Door harness assembly

3. Door lock cylinder / Door lock cylinder
with door lock switch (EC)

4. Door lock cylinder protector (EUROPE)

5. Outside handle

6. Outside handle protector (EUROPE)
7. Door lock assembly / Door lock
assembly with super lock
8. Glass run rear channel / Glass ran rear channel with Door lock control or Anti
theft (EC)
9. Glass run
10. Window regulator / Power window
regulator



11. Window glass
12. Inside lever
13. Waterproof sheet
14. Speaker assembly
15. Bracket
16. Outer waste seal
17. Door mirror assembly
18. Tweeter (Required option)
19. Door trim panel
20. Door mirror cover
21. Bezel
22. Power window switch

23. Switch bezel / Window regulator handle

CAB 10-17


Important Operations
3. Door Lock Cylinder


Tighten the door lock cylinder fixing bolts to the specified
torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)


4. Door Lock Cylinder Protector (EUROPE)


Tighten the door lock cylinder protector fixing bolt to the
specified torque.
Torque Nm (kgfm/lbin)
9 (0.9/78)


5. Outside Handle


Tighten the outside handle fixing bolts to the specified
torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)


6. Outside Handle Protector (EUROPE)

Tighten the outside handle protector fixing bolt to the
specified torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)




11. Window Glass


Insert the window glass into position by tilting it as
necessary, then set it against the channel of the windo
w
regulator.






Attach the window glass to the window regulator with the
2 bolts.

CAB 10-21


3. Lower Hinge Bolt
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.





Important Operations – Installation
3. Lower Hinge Bolt; Hinge to Door
Torque N
m (kgf
m/lb
ft)
34 (3.5/25)

2. Check Arm Screw; Check Arm to Body
Torque N
m (kgf
m/lb
ft)
24 (2.4/17)

10-22 CAB
DISASSEMBLY


RTW3A0LF000601

Disassembly Steps

1. Switch bezel/Window regulator handle

2. Power window switch

3. Bezel

4. Door trim panel

5. Bracket

6. Speaker assembly

7. Waterproof sheet

8. Inside lever

9. Outer waste seal




10. Window regulator/Power window
regulator

11. Glass run rear channel

12. Door lock assembly

13. Glass run

14. Window glass

15. Outside handle
16. Door harness assembly
17. Anti rattler

10-24 CAB

5. Bracket
6. Speaker assembly


Remove the fixing bolt and then remove the connector.
7. Waterproof Sheet


Take care not to damage the sheet when peeling it off.
8. Inside Lever


Disconnect the door lock cables.
9. Outer Waste Seal


10. Window Regulator/Power Window Regulator


Remove the 2 bolts fixing the window glass through the
access hole.

Move the window glass upward and hold it with adhesive
tape.


Remove the 5 bolts fixing the window regulator.


Disconnect the power window motor connector.
11. Glass Run Rear Channel

Remove the bolt.
12. Door Lock Assembly


Disconnect the lock cable from the anti rattler.


Remove the 3 fixing screws and the bolt.


Disconnect the linkage and harness connector.
13. Glass Run


Remove the adhesive tape and move the window glass
downward.


Pull it out from the door frame of the channel.
14. Window Glass

Pull out the window glass upward.
15. Outside Handle


Remove the 2 fixing bolts.