brake light ISUZU TF SERIES 2004 User Guide

Page 678 of 4264

8A-20 ELECTRICAL-BODY AND CHASSIS

Caution:
Never push or tow the vehicle in an attempt to start it.
Extensive damage to the emission system and other
vehicle parts will result.
(Only catalytic converter vehicle)
Treat both the discharged battery and the booster battery
with great care when using jumper cables.
Carefully follow the procedure outlined below.
Always be aware of the dangers of sparking.
Failure to follow the following procedure can result in:
a. Serious personal injury, specially to your eyes.
b. Extensive property damage from a battery explosion,
battery acid discharge, or electrical file.
c. Extensive damage to the electronic components o
f
both vehicles.
Do not use a 24 volt booster battery.
Serious damage to the vehicle's electrical system and
electronic components will result.

Jump Starting Procedure
1. Set the parking brake on both vehicles.
2. If one or both vehicles is equipped with a manual
transmission, place the gear shift in the "NEUTRAL"
position.
3. Turn off the ignition on both vehicles.
4. Turn off all vehicle lights and accessories.
5 Be sure that the two vehicles are not touching.

Attach the end of one jumper cable to the booster battery
positive terminal.
6
Attach the other end of the same cable to the discharged
battery positive terminal.
7. Once again, check that the booster battery has a 12 vol
t
rating.
8.
Attach one end of the remaining booster cable to the
booster battery negative terminal.
9.
Attach the other end of the booster cable to a solid ground
(such as the air conditioner compressor mounting bracke
t
or the alternator mounting bracket) in the engine room o
f
the vehicle with the discharged battery.
Be sure that the ground connection is at least 500 mm (20
in) from the discharged battery.

Page 683 of 4264

ELECTRICAL-BODY AND CHASSIS 8A-25
Light Name Rated Power
V-W Number of
Bulbs Lens
Color Remarks
W/O Tacho 5Illumination light 14-2
W/ Tacho 7White
Turn Signal 14-1.12 2 Green
High Beam 14-1.12 1 Blue
Low Fuel 14-1.12 1 Amber
A/T Oil Temp 14-1.12 1 Red
Brake system 14-1.12 1 Red
4WD 14-1.12 1 Green
Seat belt 14-1.12 1 Red
Oil pressure 14-1.12 1 Red
ABS 14-1.12 1 Amber
SEDIMENTER 14-1.12 1 Red
AIR BAG 14-1.12 1 Red
Brake 14-1.12 1 Red
Charge 14-1.12 1 Red
Check Trans 14-1.12 1 Red
Check 4WD 14-1.12 1 Red
Power drive 14-1.12 1 Amber
3rd start 14-1.12 1 Green
4L 14-1.12 1 Green
Cruise Set 14-1.12 1 Green
Check Engine 14-1.12 1 Amber
Front Fog 14-1.12 1 Green
Rear foglight 14-1. 12 1 Amber
Glow 14-1.12 1 Amber
P LED 1 Green
R LED 1 Green
N LED 1 Green
D LED 1 Green
3 LED 1 Green
2 LED 1 Green












Indicator/
Warning
light
A/T shift
indicator
L LED 1 Green

Page 824 of 4264

8A-166 ELECTRICAL-BODY AND CHASSIS
TROUBLESHOOTING
STOPLIGHT AND HIGH MOUNTED STOPLIGHT
1. One side of stoplight does not light

Checkpoint Trouble Cause Countermeasure


Replace the bulb or repair
connector contact

Burned out bulb or poor
connector contact
NG

Repair open circuit or
connector contact


Repair open circuit or
connector contact


Open circuit or poor connector
contact


Continuity between
9
H-9 - 2 F-6 (LH) (or
2
F-5 (RH))


Open circuit or poor connector
contact

Continuity between

C-109 - 4 F-6 (LH) (or
4
F-5 (RH)) NG NG OK
OK

Stoplight bulb continuity




2. Both sides of stoplight do not light



Adjust the switch installation
position

Stop light switch (or brake
switch) function

Incorrect the switch installation
or adjustment
NG

Repair open circuit or
connector contact
Voltage between 2 F-6
ground or 2
F-5 - ground
with brake pedal depressed
(Should be battery voltage
present)
Open circuit or poor connector
contact between stoplight
switch (or brake switch) and
stoplight NG OK

Reinstall or replace fuse No.
SBF-9 (50A)
or 1
C-108 - 4
C-107
Fuse No. C-18 (15A)


Fuse No. SBF-9 (50A, Fuse
and Relay box)
or 1
C-108 - 4
C-107
Fuse No. C-18 (15A)


Poor fuse contact or blown
NG
OK

Page 825 of 4264

ELECTRICAL-BODY AND CHASSIS 8A-167

3. High mounted stoplight does not light

Checkpoint Trouble Cause Countermeasure



Repair or replace the high
mounted stoplight

Continuity between 3
L-5 -
1
L-5


High mounted stoplight
malfunction
NG
Repair an open circuit or
connector contact between
3
L-5 - 8 H-6
Voltage between 1 L-5 -
ground with brake pedal
depressed
(Should be battery voltage
present)
Open circuit or poor connector
contact
NG OK

Repair grounding point contact

C-2


Grounding point
C-2


Poor grounding point contact
NG
OK


Page 918 of 4264

8A-260 ELECTRICAL-BODY AND CHASSIS
WARNING AND INCIDATOR LIGHT
1. When the parking brake lever is pulled, the indicator light does not light up

Checkpoint Trouble Cause Countermeasure


Replace or reinstall the bulb

Bulb burned out or loose
contact
NG

Adjust or replace the parking
brake SW.

Parking brake SW. installation
position and function

Incorrect SW. adjustment or
poor SW. point contact


Repair open circuit or
connector contact
Continuity between the
parking brake SW. connector
1
C-39 (Lever: 1 R-4) and
9
B-23

Open circuit or poor connector
contact
NG NG OK
OK

Brake indicator light bulb
continuity


Replace the parking brake
SW.
Continuity between the
parking brake SW. connector
1
C-39 (Lever: 1 R-4) and
the ground when the parking
brake is operated

Parking brake SW.
malfunction
NG OK


Page 919 of 4264

ELECTRICAL-BODY AND CHASSIS 8A-261
2. Even when the parking brake lever is pulled, the indicator light does not go off

Checkpoint Trouble Cause Countermeasure

Adjust the SW. installation
position or replace the parking
brake SW. Incorrect the parking brake
SW. adjustment or brake SW.
faulty
NG Thermo unit malfunction
Replace the brake fluid level
SW., or vacuum SW., or
repair a short circuit between
the parking brake SW.
connector 1
C-39
(Lever: 1
R-4) and 9 B-23
or the brake fluid level SW.
connector 2
C-37 and 9
B-23, (or the vacuum SW.
connector 1
C-38 and 9
B-23 : 4JH1-TC ONLY)
Check to see if the indicator
light goes off when the parking
brake SW. connector 1
C-39
(Lever: 1
R-4) is
di t d
Brake fluid level SW. or
vacuum SW. faulty or short
circuit
NG OK

Parking brake SW. installation
position and function




3. Oil pressure warning light does not go off while engine is running


Refer to ENGINE Section

Refer to ENGINE Section
NG Thermo unit malfunction

Repair a short circuit between
1
E-1 and 3 B-24

Check to see the warning light
goes off when the oil pressure
SW. connector
1
E-1 is disconnected


Short circuit


Replace the oil pressure unit
(or the oil pressure SW.)
Continuity between the oil
pressure SW. connector
1
E-1 and the body ground
when the engine is operating


Oil pressure unit (or oil
pressure SW) faulty
NG NG OK
OK

Engine oil pressure



Page 936 of 4264

8A-278 ELECTRICAL-BODY AND CHASSIS
Low Fuel Indicator Light Inspection
1. Disconnect the fuel tank unit wire connector.
2. Turn the key switch on. Check that the bulb lights.
If operation is not correct, remove and check the bulb or circuit.
or If check whether low fuel turns on fuel input (B-24) at the
time of open and key on.
 meter is check at low fuel
140R300006





Check level sensor operation
1. Remove the fuel tank unit.
2.
Apply battery voltage between terminal (B) and (C) through
a 1.12 watt bulb. Check that the bulb lights.
Note:
It will take a short time for the bulb light.
3. Submerge the sensor in fuel. Check that the bulb goes out.
If operation is not correct, replace the fuel tank unit.

BRAKE SYSTEM WARNING LIGHT
The brake system warning light comes on while the parking
brake is set and the engine run position.
Note:
The parking brake indicator light circuit is designed to
prevent driving of the vehicle with the parking brake on.
It does not indicate the condition of the parking brake
system.



The parking brake switch is in parallel with the brake fluid
switch.



The brake system warning light also comes on when reservoir
brake fluid level falls below the specified limit with the parking
brake released and the engine run position.

Page 1461 of 4264

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–89
18 Brake Switch 2 Active/
InactiveInactive Inactive Inactive This displays operating status of the brake switch. This
should display "Active" when the brake pedal is stepped
on.
19 Clutch Sw itch Activ e /
InactiveInactive Inactive Inactive This displays operating status of the clutch switch. This
should display "Active" when the clutch pedal is stepped
on.
20 Neutra l Switch On/Off On On On This displa ys o pe rating status of the neutra l switch. This
should display "On" when the gear position is neutral.
21 A/C Informa tion
SwitchActive 12V/
Inactive 0VInactive 0V Inactive 0V Inactive 0V This displays the air conditioner request signal. This
should display "Active 12V" when the air conditioner switch
is switched on.
22 Dia gnostic Re quest Activ e 0V/
Inactive 12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis display s the dia gnostic reque st signal. This sho uld
display "Inactive 12V" when the Tech 2 is connected.
23 System Voltage V 10 - 14 10 - 14 10 - 14 This displays the system voltage measured by the ECM at
ignition feed.
24 Ma in Re la y Activ e /
InactiveActive Active Active This displays operating status for the ECM main relay. This
should display "Active" when the key switch is turned on
and while engine is running.
25 Glow Time Relay Activ e 0V/
Inactive12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays operating status for the glow relay. This
should display "Inactive 12V" when the engine is warm
uppe d.
26 Check Engine Light On/Off Off Off Off This displays operating status for the Check Engine Lamp.
This should display "On" when the Check Engine Lamp is
turned on.
27 Glow Time Telltale On/Off Off Off Off This displays operating status for the glow indicator lamp.
This sho uld display "On" whe n the glo w la mp is turne d o n.
28 Desired Engine Idle
Speedrpm 730 730 730 The desired engine idle speed that the ECM commanding.
The ECM compensates for various engine loads based on
engine coolant temperature.
29 A/C Re que st Activ e 0V/
Inactive 12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays operating status of the A/C compressor. This
should display "Active 0V" when the compressor relay is
operated.
30 Immo bilize r Activ e /
InactiveInactive Inactive Inactive This should display "Inactive" when the immobilizer is
correctly operated.
31 Immo bilize r Signal Rece iv ed/
Not
Rece iv edNo t
Receive dNo t
Re ceive dNot
Re ce iv e dThis sho uld displa y "No t Receive d" whe n the immo bilize r is
not activated.
32 Immo bilize r Function
ProgrammedYes/ No Yes Yes Yes This should display "Yes" when the immobilizer is correctly
programmed.
33 EGR Pulse Ratio
(Ex ha ust Ga s
Recirculatio n)% 70 70 70 This displays the duty signal from the ECM to control the
EGR flow amount. Tech 2 Parameter Units Idle 1500rpm 2000rpm Description

Page 1463 of 4264

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–91
18 Brake Switch 2 Active/
InactiveInactive Inactive Inactive This displays operating status of the brake switch. This
should display "Active" when the brake pedal is stepped
on.
19 Clutch Switch (M/T
On ly )Active/
InactiveInactive Inactive Inactive This displays operating status of the clutch switch. This
should display "Active" when the clutch pedal is stepped
on.
20 Neutra l Switch On/Off On On On This displa ys o pe rating status of the neutra l switch. This
should display "On" when the gear position is neutral (M/T)
or P, N positio n (A/T).
21 A/C Informa tion
SwitchActive 12V/
Inactive 0VInactive 0V Inactive 0V Inactive 0V This displays the air conditioner request signal. This
should display "Active 12V" when the air conditioner switch
is switched on.
22 Dia gnostic Re quest Activ e 0V/
Inactive 12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays the diagnostic request signal. This should
display "Inactive 12V" when the Tech 2 is connected.
23 System Voltage V 10 - 15 10 - 15 10 - 15 This displays the system voltage measured by the ECM at
ignition feed.
24 Ma in Re la y Activ e /
InactiveActive Active Active This displays operating status for the ECM main relay. This
should display "Active" when the key switch is turned on
and while engine is running.
25 Glow Time Relay Activ e 0V/
Inactive12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays operating status for the glow relay. This
should display "Inactive 12V" when the engine is warm
uppe d.
26 Check Engine Light On/Off Off Off Off This displays operating status for the Check Engine Lamp.
This should display "On" when the Check Engine Lamp is
turned on.
27 Glow Time Telltale On/Off Off Off Off This displays operating status for the glow indicator lamp.
This sho uld display "On" whe n the glo w la mp is turne d o n.
28 Desired Engine Idle
Speedrpm 700 700 700 The desired engine idle speed that the ECM commanding.
The ECM compensates for various engine loads based on
engine coolant temperature.
29 A/C Re que st Activ e 0V/
Inactive 12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays operating status of the A/C compressor. This
should display "Active 0V" when the compressor relay is
operated.
30 Immo bilize r Activ e /
InactiveInactive Inactive Inactive This should display "Inactive" when the immobilizer is
correctly operated.
31 Immo bilize r Signal Rece iv ed/
Not
Rece iv edNo t
Receive dNot
Re ceive dNot
Re ce iv e dThis sho uld displa y "No t Receive d" whe n the immo bilize r is
not activated.
32 Immo bilize r Function
ProgrammedYes/ No Yes Yes Yes This should display "Yes" when the immobilizer is correctly
programmed.
33 EGR Pulse Ratio
(Ex ha ust Ga s
Recirculatio n)% 85 - 90 85 - 90 85 - 90 This displays the duty signal from the ECM to control the
EGR flow amount. Tech 2 Parameter Units Idle 1500rpm 2000rpm Definition

Page 1962 of 4264

6D1-4 ENGINE ELECTRICAL (6VE1 3.5L)
Jump Starting Procedure
1. Set the vehicle parking brake.
If the vehicle is equipped with an automatic
transmission, place the selector level in the “PARK"
position.
If the vehicle is equipped with a manual
transmission, place the shift lever in the
“ NEUTRAL" position.
Turn “OFF" the ignition.
Turn “OFF" all lights and any other accessory
requiring electrical power.
2. Look at the built –in hydrometer.
If the indication area of the built –in hydrometer is
completely clear, do not try to jump start.
3.
Attach the end of one jumper cable to the positive
terminal of the booster battery.
Attach the other end of the same cable to the
positive terminal of the discharged battery.
Do not allow the vehicles to touch each other. This
will cause a ground connection, effectively
neutralizing the charging procedure.
Be sure that the booster battery has a 12 volt rating.
4. Attach one end of the remaining cable to the
negative terminal of the booster battery.
Attach the other end of the same cable to a solid
engine ground (such as the air conditioning
compressor bracket or the generator mounting
bracket) of the vehicle with the discharged battery.
The ground connection must be at least 450 mm
(18 in.) from the battery of the vehicle whose battery
is being charged.
WARNING: NEVER ATTACH THE END OF THE
JUMPER CABLE DIRECTLY TO THE NEGATIVE
TERMINAL OF THE DEAD BATTERY.
5. Start the engine of the vehicle with the good battery.
Make sure that all unnecessary electrical
accessories have been turned “OFF".
6. Start the engine of the vehicle with the dead battery.
7. To remove the jumper cables, follow the above directions in reverse order.
Be sure to first disconnect the negative cable from
the vehicle with the discharged battery.


Battery Removal

P1010001

1. Remove negative cable.
2. Remove positive cable (2).
3. Remove retainer screw and rods.
4. Remove retainer.
5. Remove battery.
Battery Installation
1. Install battery.
2. Install retainer.
3. Install retainer screw and rods.
NOTE: Make sure that the rod is hooked on the body
side.
4. Install positive cable.
5. Install negative cable.

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