ISUZU TF SERIES 2004 Workshop Manual

FRAME AND BUMPER 2A-39

HI / RIDE, LWB, EXTEND CAB MODEL
This illustration on the RHD model.


RTW42AXF000801

2A-40 FRAME AND BUMPER MEMO

SHEET METAL 2B-1

SECTION 2B
SHEET METAL

This section includes items of front end sheet metal that are attached by bolts, screws or clips and related
accessory components.
Anticorrosion materials have been applied to the interior surfaces of some metal panels to provide rust resistance.
When servicing these panes, areas on which this material has been disturbed, should be properly recoated with
service-type anticorrosion material.
TABLE OF CONTENTS
PAGE
Engine Hood Assembly ..................................................................................................... 2B- 2
Engine Hood Lock ............................................................................................................. 2B- 5
Front Fender Panel ............................................................................................................ 2B- 7
Radiator Grille .................................................................................................................... 2B- 10
Rear Body ........................................................................................................................... 2B- 11
Body Mounting ................................................................................................................... 2B- 13
Body Dimension.................................................................................................................2B- 19

2B-2 SHEET METAL
ENGINE HOOD ASSEMBLY
REMOVAL AND INSTALLATION




RTW42BLF000101

Removal Steps
Installation Steps


1. Washer nozzle tube
6. Hood seal


2. Hood hinge bolts
5. Hood insulator (Die. Eng. Only)
3. Engine hood
4. Washer nozzle
4. Washer nozzle


3. Engine hood
5. Hood insulator (Die. Eng. Only)


2. Hood hinge bolts
6. Hood seal
1. Washer nozzle tube

SHEET METAL 2B-3



Important Operations - Removal
1. Washer Nozzle Tube

1) Open the hood.
2) Support the hood.
3) Remove the windshield washer nozzle tube.




2. Hood Hinge Bolts



Before removing
the hinges from the engine hood, scribe a
mark showing location of
the hinges to facilitate installation in
the original position.

RTW32BSH000101

Important Operations - Installation
3. Engine Hood


Check the engine hood and fender. (1)




Clearance : 4.0 mm (0.16 in)


Height (step) : Flushness


Adjust clearance with the hinges on the engine hood.











Adjust height (step) with the hood rests (1).






Engine Hood Striker


Apply a light coat of grease to the striker.

2B-4 SHEET METAL


2. Hood Hinge Bolts


Tighten the engine hood hinge fixing bolts to the specified
torque.

Torque N
m(kgf
m/lb
in)
10 (1.0
/ 87)

SHEET METAL 2B-5
ENGINE HOOD LOCK
REMOVAL AND INSTALLATION



This illustration is based on the RHD model.
RTW42BMF000101

Removal Steps
Installation Steps


1. Radiator grille


4. Control cable


2. Engine food lock assembly
3. Hood lock control lever
3. Hood lock control lever


2. Engine food lock assembly


4. Control cable
1. Radiator grille



Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.


2. Engine Hood Lock Assembly

Apply setting marks (1) to the hood lock assembly and the
body prior to removal.

4. Control Cable
Pull out the control cable toward the passenger compartment.

2B-6 SHEET METAL


Important Operations - Installation
4. Control Cable

Reroute the control cable to its original position, and check and
see if the lock assembly and control lever work normally.


2. Engine Hood Lock Assembly

Adjustment
1) Install the engine hood lock assembly (4) and temporaril
y
tighten the bolts securing it.
2) Close the hood.
3) Position the hood so that the stepped portion between the
hood (1) and the fender (2) is precisely 1.5 mm (0.06 in)
high.
4) Final tighten the bolts securing the engine hood lock
assembly.



5) Turn the buffers (3) counterclockwise until the stepped
portion between the hood and the fender disappears.
6) Tighten the hood lock assembly fixing bolts to the specified
torque.

Torque N
m(kgf
m/lb
in)
10 (1.0
/ 87)

SHEET METAL 2B-7
FRONT FENDER PANEL
REMOVAL AND INSTALLATION


RTW42BLF000201

Removal Steps
Installation Steps


1. Radiator grille


7. Front fender panel
2. Mud guard (W/O Front wheel extention)
6. Side turn signal light
3. Front wheel extention (W/ Front wheel
extention)
5. Front bumper facia


4. Inner liner
4. Inner liner

5. Front bumper facia
3. Front wheel extention (W/ Front wheel
extention)
6. Side turn signal light
2. Mud guard (W/O Front wheel extention)


7. Front fender panel
1. Radiator grille

2B-8 SHEET METAL


Important Operations - Removal
1. Radiator Grille

Refer to the Radiator Grille in this section.





4. Inner liner

Remove the inner liner fixing screws.





5. Front bumper facia

Refer to the Front Bumper in this section.




7. Front fender panel

Remove the eight fixing bolts.









Important Operation - Installation
7. Front Fender Panel


1) Tighten the front fender panel fixing bolts to the
specified torque.

Torque Nm(kgfm/lbin)
10 (1.0
/ 87)