lock ISUZU TF SERIES 2004 Workshop Manual

6E-298 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1508 (Flash Code 22) Idle Air
Control System Low/Closed
Diagnostic Trouble Code (DTC) P1509 (Flash Code 22) Idle Air
Control System High/Open
Step Action Value (s) Yes No
1
Was the "On-Board Diagnostic (OBD) System Check"
performed?
- Go to Step 2 Go to On Board
Diagnostic (OBD)
System Check
2
1. Connect the Tech 2.
2. Review and record the failure information.
3. Select "F0: Read DTC Infor By Priority" in "F0:
Diagnostic Trouble Code".
Is the DTC P1508 or P1509 stored as "Present
Failure"?
- Go to Step 3 Refer to
Diagnostic Aids
and Go to Step 3
3
1. Using the Tech2, ignition "On" and engine "Off".
2. Select "Clear DTC Information" with the Tech2 and
clear the DTC information.
3. Operate the vehicle and monitor the "F5: Failed
This Ignition" in "F2: DTC Information"
Was the DTC P1508 or P1509 stored in this ignition
cycle?
- Go to Step 4 Refer to
Diagnostic Aids
and Go to Step 4
4
Check for the following conditions.

Objects blocking the Idle Air Control (IAC) Valve.

Objects blocking the throttle valve.

Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found?
- Verify repair Go to Step 5
5
Check for poor/faulty connection at the IAC Valve or
ECM connector.
If a poor/faulty connection is found, repair the faulty
terminal.
Was the problem found?
E-61(B)







E-70






- Verify repair Go to Step 6

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-317
DIAGNOSTIC TROUBLE CODE (DTC) P1626 IMMOBILIZER NO SIGNAL



RTW46EMF000301

Condition For Setting The DTC and Action Taken When The DTC Sets
Flash
Code Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
67 P1626 - Immobilizer No Signal No response from immobilizer control unit. 1. Engine does not start.
2. Check engine lamp flash.

CIRCUIT DESCRIPTION
The Engine Control Module (ECM) decides whether that
is an abnomality in the immobilizer control system. DTC
P1626 is recorded by the ECM when no response from
immoblizer.

DIAGNOSTIC AIDS
Check for the following conditions:

Poor connection at Engine Control Module (ECM)
and immobilizer inspect harness connectors for
backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness-inspect the wiring harness for
damage, if the harness appears to be OK,
disconnect the ECM and immobilizer, turn the
ignition "ON" and observe a voltmeter connected to
the suspect driver circuit at the ECM and immobilizer
harness connector while moving connectors and
wiring harnesses relates to the Check Engine Lamp
(MIL). A change in voltage will indicate the location
of the fault.

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-323
DIAGNOSTIC TROUBLE CODE (DTC) P1631 IMMOBILIZER WRONG SIGNAL



RTW46EMF000301

Condition For Setting The DTC and Action Taken When The DTC Sets
Flash
Code Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
67 P1631 - Immobilizer Wrong
Signal Received response is not correct. 1. Engine does not start.
2. Check engine lamp flash.

CIRCUIT DESCRIPTION
The ECM decides whether that is an abnormality in the
immobilizer control system. DTC P1631 is recorded by
the ECM when received response was not correct.

DIAGNOSTIC AIDS
Check for the following conditions:

Poor connection at Engine Control Module (ECM)
and immobilizer inspect harness connectors for
backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness-inspect the wiring harness for
damage, if the harness appears to be OK,
disconnect the ECM and immobilizer, turn the
ignition "ON" and observe a voltmeter connected to
the suspect driver circuit at the ECM and immobilizer
harness connector while moving connectors and
wiring harnesses relates to the Check Engine Lamp
(MIL). A change in voltage will indicate the location
of the fault.

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-325
DIAGNOSTIC TROUBLE CODE (DTC) P1648 WRONG SECURITY CODE
ENTERED



RTW46EMF000301

Condition For Setting The DTC and Action Taken When The DTC Sets
Flash
Code Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
67 P1648 - Wrong Security Code
Entered Received incorrect security code. 1. Engine does not start.
2. Check engine lamp flash.

CIRCUIT DESCRIPTION
The ECM decides whether that is an abnormality in the
immobilizer control system. DTC P1648 is recorded by
the ECM when received security code was not correct.

DIAGNOSTIC AIDS
Check for the following conditions:

Poor connection at Engine Control Module (ECM)
and immobilizer inspect harness connectors for
backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness-inspect the wiring harness for
damage, if the harness appears to be OK,
disconnect the ECM and immobilizer, turn the
ignition "ON" and observe a voltmeter connected to
the suspect driver circuit at the ECM and immobilizer
harness connector while moving connectors and
wiring harnesses relates to the Check Engine Lamp
(MIL). A change in voltage will indicate the location
of the fault.

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-327
DIAGNOSTIC TROUBLE CODE (DTC) P1649 IMMOBILIZER FUNCTION
NOT PROGRAMMED



RTW46EMF000301

Condition For Setting The DTC and Action Taken When The DTC Sets
Flash
Code Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
67 P1649 - Immobilizer Function
Not Programmed Immobilizer function is not programmed in the ECM. 1. Engine does not start.
2. Check engine lamp flash.

CIRCUIT DESCRIPTION
The ECM decides whether that is an abnormality in the
immobilizer control system. DTC P1649 is recorded by
the ECM when immobilizer function was no
t
programmed in the ECM.

DIAGNOSTIC AIDS
Check for the following conditions:

Poor connection at Engine Control Module (ECM)
and immobilizer inspect harness connectors for
backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness-inspect the wiring harness for
damage, if the harness appears to be OK,
disconnect the ECM and immobilizer, turn the
ignition "ON" and observe a voltmeter connected to
the suspect driver circuit at the ECM and immobilizer
harness connector while moving connectors and
wiring harnesses relates to the Check Engine Lamp
(MIL). A change in voltage will indicate the location
of the fault.

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-331
ENGINE CRANKS BUT WILL NOT RUN
DEFINITIONS: Engine cranks, but will not run. (The
engine never start.)
NOTE: The replacement ECM must be programmed.
Refer to section of the Service Programming
System (SPS) in this manual. Following ECM
programming, the immobilizer system (if equipped)
must be linked to the ECM. Refer to section 11
"Immobilizer System-ECM replacement" for the
ECM/Immobilizer linking procedure.
Should Tech2 display "SPS Procedure was not
successful", engine will not start, but no DTCs are
present, low battery voltage or poor electrical
connections should be the primary
suspects.Perform the SPS procedure again after
rectifying the fault/s.
NOTE: The vehicle with immobilizer system, this
system may be activated. Check the immobilizer
system diagnosis.


Step Action Value (s) Yes No
1
Was the "On-Board Diagnostic (OBD) System Check"
performed?
- Go to Step 2 Go to On Board
Diagnostic (OBD)
System Check
2
1. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
- Verify repair Go to Step 3
3
Was a visually/physical check performed?
- Go to Step 4 Go to Visual /
physical Check
4
Check the "Meter" fuse (15A), "Engine" fuse (15A),
"IGN Coil" fuse (15A) and "Fuel Pump" fuse (20A). If
the fuse is burnt out, repair as necessary.
Was the problem found?
- Verify repair Go to Step 5
5
Check the ECM grounds to verify that they are clean
and tight. Refer to the ECM wiring diagrams.
Was a problem found?
- Verify repair Go to Step 6
6
Check the fuel quality.
Is the customer using proper fuel?
- Go to Step 7
Replace fuel
7
Visually/physically inspect for the following conditions:

Restrict air intake system. Check for a restricted air
filter element, or foreign objects blocking the air
intake system.

Check for objects blocking the IAC passage or
throttle bore, excessive deposits in the throttle bore
and on the throttle plate.

Check for a condition that causes a large vacuum
leak, such as an incorrectly installed or faulty
crankcase ventilation hose/brake booster hose.
Was a problem found?
- Verify repair Go to Step 8

6E-334 3.5L ENGINE DRIVEABILITY AND EMISSIONS
HARD START SYMPTOM
DEFINITIONS: Engine cranks, but does not start for a
long time. Does eventually start, or may start and then
immediately stall.



Step Action Value (s) Yes No
1
Was the "On-Board Diagnostic (OBD) System Check"
performed?
- Go to Step 2 Go to On Board
Diagnostic (OBD)
System Check
2
1. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
- Verify repair Go to Step 3
3
Was a visually/physical check performed?
- Go to Step 4 Go to Visual /
physical Check
4
1. Using a Tech 2, display the ECT sensor and IAT
sensor value.
2. Check the specified value or wire.
Was the problem found?
- Verify repair Go to Step 5
5
Check the ECM grounds to verify that they are clean
and tight. Refer to the ECM wiring diagrams.
Was a problem found?
- Verify repair Go to Step 6
6
Visually/physically inspect for the following conditions:

Restrict air intake system. Check for a restricted air
filter element, or foreign objects blocking the air
intake system.

Check for objects blocking the IAC passage or
throttle bore, excessive deposits in the throttle bore
and on the throttle plate.

Check for a condition that causes a large vacuum
leak, such as an incorrectly installed or faulty
crankcase ventilation hose/brake booster hose.
Was a problem found?
- Verify repair Go to Step 7
7
1. Using a Tech 2, display the IAC value.
2. Check for a faulty, plugged, or sticking IAC
operation.
Was the problem found?
- Verify repair Go to Step 8
8
Check the CKP sensor signal or installation condition.
Refer to DTC P0336 "Crankshaft Position Sensor
Circuit Range/Performance" and DTC P0337
"Crankshaft Position Sensor Circuit No Signal".
Was a problem found?
- Verify repair Go to Step 9
9
Check for proper ignition voltage output with a spark
tester.
Was the problem found?
- Verify repair Go to Step 10

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-337
ROUGH, UNSTABLE, OR INCORRECT IDLE, STALLING SYMPTOM
DEFINITIONS: Engine runs unevenly at idle. If severe,
the engine or vehicle may shake. Engine idle speed
may vary in RPM. Either condition may be severe
enough to stall the engine.





X

time rpm
Rough Idle
Stall



Step Action Value (s) Yes No
1
Was the "On-Board Diagnostic (OBD) System Check"
performed?
- Go to Step 2 Go to On Board
Diagnostic (OBD)
System Check
2
1. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
- Verify repair Go to Step 3
3
Was a visually/physical check performed?
- Go to Step 4 Go to Visual /
physical Check
4
1. Check for incorrect idle speed. Ensure that the
following conditions are present.

Engine fully warm.

Accessories are OFF. 2. Using a Tech 2, monitor
IAC position.
Is the IAC position within the specified values?
10 - 20 StepsGo to Step 6 Go to Step 5
5
Visually/physically inspect for the following conditions:

Restrict air intake system. Check for a restricted air
filter element, or foreign objects blocking the air
intake system.

Check for objects blocking the IAC passage or
throttle bore, excessive deposits in the throttle bore
and on the throttle plate.

Check for a condition that causes a large vacuum
leak, such as an incorrectly installed or faulty
crankcase ventilation hose/brake booster hose.
Was a problem found?
- Verify repair Go to Step 6
6
1. Using a Tech 2, display the ECT sensor and IAT
sensor value.
2. Check the specified value or wire.
Was the problem found?
- Verify repair Go to Step 7

6E-338 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Step Action Value (s) Yes No
7
1. Using the Tech 2, ignition "On" and engine "On".
2. Monitor the "Mass Air Flow" in the data display.
Does the Tech 2 indicate correct "Mass Air Flow" as
shown in the following graph, when engine speed is
increasing little by little?

Characteris tic of MAF Sens or -Ref erence (No Engine Load)-
0 5 10 15 20 25 30 35 40 45 50
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Eng i ne Speed ( r pm) ( T ech2 R eadi ng )
Mass Air Flow (g/s)
( T ec h2 R eadi ng)
- Go to Step 9 Go to Step 8
8
Remove the MAF & IAT sensor assembly and check
for the following conditions.

Objects blocking the air cleaner.

Objects blocking the MAF sensor.

Objects blocking the throttle valve.

Vacuum leaking at intake duct.

Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found? - Verify repair Refer to DTC
P0101 and Go to
Step 9
9
1. Using the Tech 2, ignition "On" and engine "Off".
2. Monitor the "Throttle Position" in the data display.
Does the Tech 2 indicate correct "Throttle Position"
from 0% to 100% depending on accelerator pedal
operation?

- Go to Step 11 Go to Step 10
10
1. Using the Tech 2, ignition "On" and engine "Off".
2. Monitor the "Throttle Position" in the data display.
3. Adjust the accelerator cable or TPS within 0% to
100%.
Is the action complete?
- Verify repair -
11
Check for the following conditions.

Objects blocking the throttle valve.

Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found?
- Verify repair Go to Step 12

6E-342 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Step Action Value (s) Yes No
6
Remove the MAF & IAT sensor assembly and check
for the following conditions.

Objects blocking the air cleaner.

Objects blocking the MAF sensor.

Objects blocking the throttle valve.

Vacuum leaking at intake duct.

Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found?
- Verify repair Refer to DTC
P0101 and Go to
Step 7
7
1. Using the Tech 2, ignition "On" and engine "Off".
2. Monitor the "Throttle Position" in the data display.
Does the Tech 2 indicate correct "Throttle Position"
from 0% to 100% depending on accelerator pedal
operation?




- Go to Step 9 Go to Step 8
8
1. Using the Tech 2, ignition "On" and engine "Off".
2. Monitor the "Throttle Position" in the data display.
3. Adjust the accelerator cable or TPS within 0% to
100%.
Is the action complete?
- Verify repair -
9
Check for the following conditions.

Objects blocking the throttle valve.

Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found?
- Verify repair Go to Step 10
10
Check the fuel control Heated Oxygen Sensor
(HO2S). When monitored on the Tech 2, the HO2S
should respond quickly to different throttle positions. If
it doesn't check for silicon or other contaminates from
fuel or use of improper sealant. The sensors may have
a white powdery coating. Silicon contamination sends
a rich exhaust signal which causes the ECM to
command and excessively lean air/fuel mixture.
Was a problem found?
- Verify repair Go to Step 11
11
Check the fuel pressure. Refer to 6E-116 Fuel System
Diagnosis.
Was a problem found?
- Verify repair Go to Step 12
12
Monitor "B1S1 (Bank 1 Sensor 1) Status" and "B2S1
(Bank 2 Sensor 1) Status" on the Tech 2.
Is the "B1S1 (Bank 1 Sensor 1) Status" or "B2S1
(Bank 2 Sensor 1) Status" in the rich condition?
- Go to Step 13 Go to Step 14