brake sensor ISUZU TF SERIES 2004 Repair Manual

5A-82 BRAKE CONTROL SYSTEM

DTC C0276 (Flash Code 76) G-Sensor Malfunction


RTW35AMF000301

Step Action
Value(s) Yes No
1 Was the “Basic Diagnostic Flow Chart” performed?
- Go to Step 2 Go to Basic
Diagnostic
Flow Chart
2 1. Check for a poor connection at the G-sensor
harness connector.
2. If a problem is found, repair as necessary.
Was a problem found?
- Verify repair Go to Step 3
3 1. Ignition “OFF”, disconnect the G-sensor and
EHCU.
2. Ignition “ON”, engine “OFF”.
3. Check the supply voltage to G-sensor.
Was the value normal? Battery
Voltage Go to Step 5 Go to Step 4
4 Repair or replace the power supply circuit.
Was the action complete? - Verify repair -
5 1. Check the circuit between EHCU and G-sensor.
(Circuit for an open, short to ground, or short to
voltage.)
2. If a problem is found, repair as necessary.
Was a problem found?
- Verify repair Go to Step 6

BRAKE CONTROL SYSTEM 5A-83

Step Action
Value(s) Yes No
6 1. Remove the G-sensor.
2. Reconnect G-sensor and EHCU
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Observe the G-sensor reading on Tech 2.
If G-sensor inclines, reading voltage will change.
Is the reading voltage between specified value? 1.0 - 4.0V Go to Step 7 Go to Step 8
7 1. Ignition "OFF".
2. Install the G-sensor.
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Select "Display DTCs" with the Tech 2.
Are any DTCs stored? - Go to Step 8 Verify repair
8 1. Replace G-sensor.
2. Select "Display DTCs" with the Tech 2.
Note: Perform the various tests (actuator test, test
run, brake test, etc.) then observe the DTC with a
Tech2.
Are any DTCs stored? - Go to Step 9 Verify repair
9 Replace EHCU.
Note : Check the EHCU type for specification, when
the EHCU is replaced.
(Specification ; 2WD model or 4WD model)
Was the action complete? - Verify repair -

5A-88 BRAKE CONTROL SYSTEM

DTC C0285 (Flash Code 85) Assembly error (G-sensor)


RTW35AMF000301

Step Action Value(s) Yes No
1 Was the “Basic Diagnostic Flow Chart” performed?
- Go to Step 2 Go to Basic
Diagnostic
Flow Chart
2 1. Ignition “OFF”.
2. Check for vehicle type and EHCU type.
(Vehicle type : 2WD or 4WD)
3. Checks the EHCU type is the same as a vehicles
type.
If the EHCU type differs from the vehicles type,
EHCU is replaced.
Note: Check the EHCU type for specification, when the
EHCU is replaced.
(Specification ; 2WD model or 4WD model)
Was the action complete? - Go to Step 3 -
3 1. Check for vehicle type. (Vehicle type : 2WD or
4WD)
Was vehicle type 2WD? - Go to Step 4 Go to Step 6

BRAKE CONTROL SYSTEM 5A-89

Step Action Value(s) Yes No
4 1. Ignition "OFF".
2. Check for a poor condition at the EHCU harness
connector.
3. Check the EHCU circuit for an open, short to
ground, or short to voltage. Also, check the EHCU
ignition feed circuit for an open or short to ground
and the EHCU ground circuit for an open or short
to voltage.
4. If a problem is found, repair as necessary.
Was a problem found? - Verify repair Go to Step 9
5 1. Ignition "OFF," disconnect the EHCU and G-
sensor.
2. Check the circuit between EHCU and G-sensor.
(short to ground, or short to voltage.)
3. If a problem is found, repair as necessary.
Was a problem found? - Verify repair
Go to Step 6 Go to Step 6
6 1. Remove the G-sensor.
2. Reconnect G-sensor and EHCU
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Observe the G-sensor reading on Tech 2.
If G-sensor inclines, reading voltage will change.
Is the reading voltage between specified value? 1.0 – 4.0 V Go to Step 7 Go to Step 8
7 1. Ignition "OFF".
2. Install the G-sensor.
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Select "Display DTCs" with the Tech 2.
Are any DTCs stored? - Go to Step 8 Verify repair
8 1. Replace G-sensor.
2. Select "Display DTCs" with the Tech 2.
Note: Perform the various tests (actuator test, test
run, brake test, etc.) then observe the DTC with a
Tech2.
Are any DTCs stored? - Go to Step 9 Verify repair
9 Replace EHCU.
Note : Check the EHCU type for specification, when
the EHCU is replaced.
(Specification ; 2WD model or 4WD model)
Was the action complete? - Verify repair -

ANTI-LOCK BRAKE SYSTEM 5B-1

SECTION 5B
BRAKES
ANTI-LOCK BRAKE SYSTEM
TABLE OF CONTENTS
PAGE
Service Precaution ...................................................................................................................... 5B – 2
Torque Specifications ................................................................................................................ 5B – 3
Electronic Hydraulic Control Unit ........................................................................................... 5B – 7
Electronic Hydraulic Control Unit and Associated Parts ............................................ 5B – 7
Removal .................................................................................................................................... 5B – 7
Installation ................................................................................................................................ 5B – 7
Front Wheel Speed Sensor ....................................................................................................... 5B – 8
Front Wheel Speed Sensor and Associated Parts ........................................................ 5B – 8
Removal .................................................................................................................................... 5B – 9
Inspection and Repair ........................................................................................................... 5B – 9
Installation ................................................................................................................................ 5B – 10
Rear Wheel Speed Sensor ........................................................................................................ 5B – 11
Rear Wheel Sensor and Associated Parts ....................................................................... 5B – 11
Removal .................................................................................................................................... 5B – 11
Inspection and Repair ........................................................................................................... 5B – 11
Installation ................................................................................................................................ 5B – 12
Front Speed Sensor Rotor ........................................................................................................ 5B – 13
Front Sensor Rotor and Associated Parts ....................................................................... 5B – 13
Removal .................................................................................................................................... 5B – 13
Inspection and Repair ........................................................................................................... 5B – 14
Installation ................................................................................................................................ 5B – 14
Rear Speed Sensor Rotor .......................................................................................................... 5B – 16
Rear Sensor Rotor and Associated Parts ........................................................................ 5B – 16
Removal .................................................................................................................................... 5B – 16
Inspection and Repair ........................................................................................................... 5B – 17
Installation ................................................................................................................................ 5B – 17
G-Sensor ........................................................................................................................................ 5B – 19
G-Sensor and Associated Parts ......................................................................................... 5B – 19

5B -4 ANTI-LOCK BRAKE SYSTEM

4




2 Front Speed Sensor

E05R300002

ANTI-LOCK BRAKE SYSTEM 5B-5

Front Speed Sensor (4




4, 4




2 High Ride)

E05R300003

5B -6 ANTI-LOCK BRAKE SYSTEM

Rear Speed Sensor

E05R300008

5B -8 ANTI-LOCK BRAKE SYSTEM

Front Wheel Speed Sensor
Front Wheel Speed Sensor and Associated Parts
4




2

350R300005

ANTI-LOCK BRAKE SYSTEM 5B-9

4




4, 4




2 High Ride

350R300006
Legend


1.
Connector Portion

2.
Front Speed Sensor Assembly

3. Bolt : cable to knuckle


4.
Bolt : sensor to knuckle

5.
Nut: cable to upper link (4
2)

Bolt: cable to upper link (4
4)

Removal
1. Remove speed sensor connector at connector
portion.
2. Remove sensor fixing bolt (4).
3. Remove cable fixing bolts and nut (4
2).
4. Disconnect the arrow mark locks of the cable clips.
5. Remove the speed sensor assembly.

Inspection and Repair
1. Check the speed sensor head for presence of
foreign
materials; remove any dirt, etc.
2. Check the head for damage; replace speed sensor i
f
necessary.
3. Check the speed sensor cable for short or open
circuit, and replace with a new one if necessary.

To check for cable short or open, bend or stretch the
cable while checking for continuity.