charging JAGUAR XFR 2010 1.G Owner's Guide
Page 1189 of 3039
Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Fuel Injection Component Cleaning
General Procedures
General Equipment
WARNINGS: Cleaning
Do not carry out any repairs to the fuel system with the engine running. Failure to follow this instruction may result in
personal injury.
Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components.
Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
If fuel contacts the eyes, flush the eyes with cold water or eyewash solution and seek immediate medical attention.
Place the vehicle in a well ventilated, quarantined area and arrange ' No Smoking/Petrol Fumes' signs about the vehicle.
Wash hands thoroughly after fuel handling, as prolonged contact may cause irritation. Should irritation develop, seek
medical attention.
Do not carry or operate cellular phones when working on or near any fuel related components. Highly flammable vapors
are always present and may ignite. Failure to follow these instructions may result in personal injury.
CAUTIONS:
Before using the cleaning fluid, protect all electrical components and connectors with lint-free non-flocking material.
Make sure that all parts removed from the vehicle are placed on the lint-free non-flocking material.
Make sure that any protective clothing worn is clean and made from lint-free non-flocking material.
Make sure that clean non-plated tools are used. Clean tools using a new brush that will not lose its bristles, prior to
starting work on the vehicle.
Use a steel topped workbench and cover it with clean, lint-free non-flocking material.
Make sure the workshop area in which the vehicle is being worked on is as clean and as dust free as possible. Foreign
matter from work on clutches, brakes or from machining or welding operations can contaminate the fuel system and may result
in later malfunction.
1. Using a new brush that will not lose its bristles, brush the components
being removed and the surrounding area.
2. Using a pneumatic vacuum gun, remove all traces of foreign material.
General Equipment: Pneumatic vacuum gun Pneumatic vacuum gun
Page 1190 of 3039
Petrol, Removal and Installation).
Installation
1. Refer to: Fuel Rail RH (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Removal and Installation).
Page 1191 of 3039
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Fuel Rail LH
Removal and Installation
Special Tool(s)
303-1450
Spark Plug Remover/Installer
310-197
Remover, Fuel Injector
310-198
Installer, Teflon Seal
310-199
Re-shape Tool, Teflon Seal
310-200-01
Fuel Rail Installation Guide Pins - Threaded
310-200-02
Fuel Rail Installation Guide Pins - Unthreaded Removal
CAUTION: Make sure that tools and equipment are clean, free of foreign material and lubricant.
NOTES: Published: 21-Nov-2013
Page 1192 of 3039
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
3. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
4. Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation).
5. Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - V8 5.0L Petrol, General Procedures).
6. CAUTION: Be prepared to collect escaping fluids.
7.
8. CAUTION: Be prepared to collect escaping fluids. www.JagDocs.com
Page 1203 of 3039
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
3. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
4. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation).
5. Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - V8 5.0L Petrol, General Procedures).
6. CAUTION: Be prepared to collect escaping fluids.
7.
8. CAUTION: Be prepared to collect escaping fluids.
9. Refer to: Air Cleaner Outlet Pipe RH (303-12C Intake Air Distribution and Filtering - V8
Page 1217 of 3039
Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Left-Hand Fuel Rail High-Pressure
Fuel Pump Removal and Installation
Removal
CAUTION: Make sure that tools and equipment are clean, free of foreign material and lubricant.
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
3. Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 4. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 5. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
6. Refer to: Fuel Injection Component Cleaning (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, General Procedures).
7. CAUTION: Be prepared to collect escaping fluids.
8. www.JagDocs.com
Page 1229 of 3039
Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Right-Hand Fuel Rail High-Pressure
Fuel Pump Removal and Installation
Removal
CAUTION: Make sure that tools and equipment are clean, free of foreign material and lubricant.
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
All vehicles
1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
3. Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 4. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 5. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
6. Refer to: Fuel Injection Component Cleaning (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, General Procedures).
7. CAUTION: Be prepared to collect escaping fluids.
Page 1243 of 3039
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Throttle Body
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details. Published: 08-Nov-2013
1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
3. Refer to: Cooling System Partial Draining, Filling and Bleeding (303-03E,
General Procedures).
4. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
5. Refer to: Air Cleaner Outlet Pipe (303-12E, Removal and Installation).
6.
Page 1312 of 3039
Published: 08-Nov-2013
Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol - Charge Air Cooler
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
3. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
4. Refer to: Secondary Bulkhead Center Panel (501-02 Front End Body Panels, Removal and Installation).
5. Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - V8 5.0L Petrol, General Procedures).
6. Refer to: Cooling System Partial Draining, Filling and Bleeding - V8 S/C 5.0L Petrol (303-03C Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).
7. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
8. NOTE: Some variation in the illustrations may occur, but the essential
information is always correct.
Torque: 25 Nm
9.
Page 1319 of 3039
Published: 30-Jan-2014
Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol - Supercharger
Removal and Installation
Special Tool(s)
303-1449-01
Supercharger Installation Guide Pins - Threaded
303-1449-02
Supercharger Installation Guide Pins - Unthreaded Removal
CAUTION: If a new cylinder head has been installed, then new taptite bolts must be used to install the supercharger.
NOTES:
New taptite bolts when used cut their own threads on the first application.
Removal steps in this procedure may contain installation details.
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
2. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
3. Refer to: Charge Air Cooler (303-12D Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol, Removal and Installation).
4. Refer to: Throttle Body (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Removal and Installation).
5. Refer to: Supercharger Belt (303-05 Accessory Drive - 5.0L, Removal and
Installation).
6. Refer to: Manifold Absolute Pressure (MAP) Sensor (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Removal and Installation).