charging JAGUAR XFR 2010 1.G Owner's Manual

Published: 06-Jun-2013
Front Suspension - Front Stabilizer Bar V8 5.0L Petrol/V8 S/C 5.0L Petrol
Removal and Installation


Removal


NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

3. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).

4. Refer to: Radiator Splash Shield (501-02 Front End Body Panels, Removal and Installation).

5. Refer to: Air Deflector (501-02 Front End Body Panels, Removal and Installation).

6. Refer to: Front Wheel Bearing and Wheel Hub - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (204-01 Front Suspension, Removal and Installation).

7. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).

8.
Secure the radiator assembly. 303-021
Engine support bracket Special Tool(s) www.JagDocs.com

9. WEAK VALVE SPRINGS: When the needle oscillation becomes more violent as engine RPM is increased, weak valve
springs are indicated. The reading at idle could be relatively steady.
10. LATE VALVE TIMING: A steady but low reading could be caused by late valve timing.

11.
IGNITION TIMING RETARDED: Retarded ignition timing will produce a steady but somewhat low reading.
12.
INSUFFICIENT SPARK PLUG GAP: When spark plugs are gapped too close, a regular, small pulsation of the needle can
occur.
13. INTAKE LEAK: A low, steady reading can be caused by an intake manifold or throttle body gasket leak.

14.
BLOWN HEAD GASKET: A regular drop of fair magnitude can be caused by a blown head gasket or warped cylinder head
to cylinder block surface.
15.
RESTRICTED EXHAUST SYSTEM: When the engine is first started and is idled, the reading may be normal, but as the
engine RPM is increased, the back pressure caused by a clogged muffler, kinked tail pipe or other concerns will cause
the needle to slowly drop to 0 kPa (0 in-Hg). The needle then may slowly rise. Excessive exhaust clogging will cause
the needle to drop to a low point even if the engine is only idling.

When vacuum leaks are indicated, search out and correct the cause. Excess air leaking into the system will upset the fuel
mixture and cause concerns such as rough idle, missing on acceleration or burned valves. If the leak exists in an accessory
such as the power brake booster, the unit will not function correctly. Always repair vacuum leaks.

Engine Oil Pressure Check


NOTE: Prior to checking the engine oil pressure, a road test of 6 miles (10 kilometres), must be carried out. Do not
attempt to attain engine normal operating temperature by allowing the engine to idle.

1. Disconnect the battery ground cable. Refer to section 414-00 - Charging System - General Information of the workshop
manual
2. WARNINGS:
The spilling of hot engine oil is unavoidable during this procedure, care must be taken to prevent scalding.
Wear protective gloves.

Remove the engine oil filter element
REFER to: Oil Filter Element (303-01C Engine - V8 5.0L Petrol, Removal and Installation).
NOTE: Ensure the oil filter element is not contaminated during this procedure
3. Install the oil filter element into special tool (Oil filter adapter number 303-1451)

4. Install the special tool (Oil filter adapter number 303-1451) to the engine. Torque: 25 Nm

5. Install the special tool (Oil pressure testing gauge, 303-871) and tighten the union
6. Connect the battery ground cable

7. Refer to owner hand book, check and top-up the engine oil if required

8. Start and run the engine
9. Note the oil pressure readings with the engine running at idle and 3500 RPM

10.
Turn off the engine

11.
Disconnect the battery ground cable
12. Remove the special tools
1. Clean the components

13.
Install the engine oil filter element
REFER to: Oil Filter Element (303-01C Engine - V8 5.0L Petrol, Removal and Installation).
NOTE: Ensure the oil filter element is not contaminated during this procedure

14.
Connect the battery ground cable
15. Refer to owner hand book, check and top-up the engine oil if required
www.JagDocs.com

Engine - V8 S/C 5.0L Petrol - Valve Cover LH
Removal and Installation Published: 11-May-2011


Removal


NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

2. Refer to: Supercharger (303-12D Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol, Removal and Installation).

3. Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation).

4. Refer to: Air Cleaner Outlet Pipe LH (303-12D Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol, Removal and Installation).

5. Refer to: Fuel Rail LH (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Removal and Installation).

6. Torque: 10 Nm 303-1446
Valve Cover Alignment Tool Special Tool(s)

Engine - V8 S/C 5.0L Petrol - Valve Cover RH
Removal and Installation Published: 11-May-2011


Removal


NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

2. Refer to: Supercharger (303-12D Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol, Removal and Installation).

3. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation).

4. Refer to: Air Cleaner Outlet Pipe RH (303-12D Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol, Removal and Installation).

5. Refer to: Fuel Rail RH (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Removal and Installation).


6. NOTE: Some variation in the illustrations may occur, but
the essential information is always correct. 303-1446
Valve Cover Alignment Tool Special Tool(s) www.JagDocs.com

Engine - V8 S/C 5.0L Petrol - Engine
Removal Published: 19-Nov-2013


NOTES:


Some variation in the illustrations may occur, but the essential information is always correct.


If a new engine is to be installed, remove the intake manifold to access the top transmission retaining bolts.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.

3. Refer to: Cowl Vent Screen (501-02 Front End Body Panels, Removal and Installation).

4. Refer to: Air Cleaner LH (303-12C Intake Air Distribution and Filtering - V8 5.0L Petrol, Removal and Installation).

5. Refer to: Air Cleaner RH (303-12C Intake Air Distribution and Filtering - V8 5.0L Petrol, Removal and Installation).

6. Refer to: Cooling System Partial Draining, Filling and Bleeding - V8 S/C 5.0L Petrol (303-03C Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).

7. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).

8. Refer to: Hood (501-02 Front End Body Panels, Removal and Installation).

9. Refer to: Cooling Fan Motor and Shroud - Vehicles With: Supercharger (303-03C Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal
and Installation).

10. Refer to: Transmission - V8 5.0L Petrol/V8 S/C 5.0L Petrol (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8
S/C 5.0L Petrol, Installation). 303-1435
Engine Lifting Brackets Rear Special Tool(s)

Published: 19-Nov-2013
Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Cooling Module Vehicles
With: Supercharger
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

2. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).


3. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.


4. NOTE: Some variation in the illustrations may occur, but
the essential information is always correct.


























5. WARNINGS:


Since injury such as scalding could be caused by escaping steam or
coolant, do not remove the filler cap from the coolant expansion tank
while the system is hot.


Be prepared to catch escaping fluid.

Fuel Charging and Controls - V8 S/C 5.0L Petrol -
WARNINGS: Published: 11-May-2011

Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components.
Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.


Before any work is carried out on the fuel system, ground the vehicle to earth and maintain the ground connection until
the work is complete.


CAUTION: Before disconnecting or removing components, make sure the area around the joint faces and connections are
clean. Plug open connections to prevent contamination.


NOTE: Tighten the fuel rail high pressure fuel pump fuel line unions and fuel rail crossover pipe unions as it is instructed
in service manual.

Description Nm lb-ft lb-in Ignition coil-on-plugs retaining bolts 7 - 62 Spark plugs 20 15 - Fuel rail retaining bolt Stage 1 - 20 Stage 2 - 30 Stage 1 - 15 Stage 2 - 22 - Fuel rail crossover pipe unions 21 15 - Fuel rail crossover pipe retaining bolts 12 9 - Fuel pressure regulator 33 24 - Fuel rail high pressure fuel pump fuel line unions 21 15 - Fuel rail high pressure fuel pump fuel line M8 bolt 25 18 - Fuel rail high pressure fuel pump fuel line M6 bolt 11 8 - Fuel rail high pressure fuel pump fuel line M5 nut 6 - 53 Fuel rail high pressure fuel pump fuel line shield M10 bolt 29 21 - Fuel rail high-pressure fuel pump fuel line shield M6 bolt 11 8 - Fuel rail high pressure fuel pump torx bolts 12 9 - Throttle body retaining bolts 10 7 - Accessory drive belt idler pulley retaining bolts 25 18 - Steering gear retaining bolts 100 74 - Steering column lower universal joint assembly bolts 35 26 - Coolant expansion tank retaining bolt 10 7 - Engine compartment brace retaining bolts 45 33 - www.JagDocs.com

Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Fuel Charging and Controls
- Component Location
Description and Operation
COMPONENT LOCATION










































Item Description 1 Crossover tube 2 LH (left hand) fuel rail 3 Fuel injector (8 off) 4 HP (high pressure) fuel lines 5 HP fuel pumps and covers 6 RH (right hand) fuel rail 7 FRP (fuel rail pressure) sensor 8 LP (low pressure) fuel lines

Published: 15-Mar-2013
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Fuel Charging and Controls
- System Operation and Component Description
Description and Operation

Control Diagram

NOTE: A = Hardwired



Item Description 1 Battery 2 BJB (battery junction box) (250 A megafuse) 3 EJB (engine junction box) 4 No. 1 HP fuel pump 5 No. 2 HP fuel pump 6 Fuel injectors 7 ECM 8 FRP sensor

Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Fuel Charging and Controls
Diagnosis and Testing

Principles of Operation

For a detailed description of the fuel charging and controls system and operation, refer to the relevant Description and
Operation section of the workshop manual. REFER to:

Fuel Charging and Controls (303-04D Fuel Charging and Controls - V8 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04D Fuel Charging and Controls - V8 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04D Fuel Charging and Controls - V8 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle.


NOTE: Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.

1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection
Mechanical Electrical
Fuel level
Fuel leaks
Damaged fuel lines
Damaged push connect fittings
Fuel contamination/grade/quality
Throttle body
Damaged fuel tank filler pipe cap
Damaged fuel tank filler pipe
Fuses
Loose or corroded electrical connectors
Harnesses
Sensor(s)
Engine Control Module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

Symptom Chart

Symptom Possible Causes Action Engine cranks, but does not
fire
Engine breather system
disconnected/restricted
Ignition system
Fuel system
Electronic engine control Ensure the engine breather system is free from restriction
and is correctly installed. Check for ignition system, fuel
system and electronic engine control DTCs and refer to the
relevant DTC Index Engine cranks and fires, but
will not start
Evaporative emissions purge
valve
Fuel pump
Spark plugs
HT short to ground (tracking)
check rubber boots for
cracks/damage
Ignition system Check for evaporative emissions, fuel system and ignition
system related DTCs and refer to the relevant DTC Index Difficult cold start
Engine coolant level/anti-
freeze content
Battery
Electronic engine controls
Exhaust Gas Recirculation
(EGR) valve stuck open
Fuel pump Check the engine coolant level and condition. Ensure the
battery is in a fully charged and serviceable condition.
Check for electronic engine controls, engine emissions, fuel
system and evaporative emissions system related DTCs
and refer to the relevant DTC Index www.JagDocs.com