303 JAGUAR XFR 2010 1.G Repair Manual

Engine - V8 S/C 5.0L Petrol - Exhaust Manifold LH
Removal and Installation

Special Tool(s)


303-1444-01
Exhaust Manifold Installation Guide Pins - Threaded

303-1444-02
Exhaust Manifold Installation Guide Pins - Unthreaded Removal

NOTES:


Removal steps in this procedure may contain installation details.


Some variation in the illustrations may occur, but the essential information is always correct. Published: 11-May-2011

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

3. Refer to: Power Steering Pump - V8 5.0L Petrol/V8 S/C 5.0L Petrol (211-02 Power Steering, Removal and Installation).

4. Refer to: Catalytic Converter LH (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).

Installation
13.

NOTE: Do not disassemble further if the component is
removed for access only.

1. CAUTIONS:


Make sure that the mating faces are clean and free of
foreign material.


Make sure the anti-seize compound does not contact
the catalyst monitor sensor tip.


If accidentally dropped or knocked install a new
sensor.


Make sure the catalyst monitor sensor wiring harness
is not twisted more than 180 degrees and is not in contact
with either the exhaust or driveshaft.


NOTE: If the original sensor is to be installed, apply
lubricant meeting specification ESE-M12A4-A to the thread
of the sensor.
Torque: 45 Nm

2. NOTE: Install a new gasket.

Special Tool(s): 303-1444-01

3. NOTE: If a new cylinder head is installed use the
special tools in the illustration.
Special Tool(s): 303-1444-02












4. CAUTION: Make sure that new bolts are installed.
NOTE: Install the spacers in the noted position.
Torque: 10 Nm










5. Remove the special tool.
6. CAUTION: Make sure that new bolts are installed.
NOTE: Install the spacers in the noted position.
Torque: 10 Nm

Engine - V8 S/C 5.0L Petrol - Exhaust Manifold RH
Removal and Installation

Special Tool(s)


303-1444-01
Exhaust Manifold Installation Guide Pins - Threaded

303-1444-02
Exhaust Manifold Installation Guide Pins - Unthreaded Removal Published: 11-May-2011


NOTE: Some variation in the illustrations may occur, but the essential information is always correct.

All vehicles

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. NOTE: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

3. Refer to: Catalytic Converter RH (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).

Right-hand drive vehicles

4.

Installation
12.

NOTE: Do not disassemble further if the component is
removed for access only.

All vehicles

1. Torque: 45 Nm 2. CAUTION: LH illustration shown, RH is similar.

NOTE: Install a new gasket.
Install the special tool.

Special Tool(s): 303-1444-01

3. CAUTION: LH illustration shown, RH is similar.


NOTE: If a new cylinder head is installed use the
special tools in the illustration.
Install the special tool.

Special Tool(s): 303-1444-02







4. CAUTIONS:


Make sure that new bolts are installed.
LH illustration shown, RH is similar.
NOTE: Install the spacers in the noted position.

Torque: 10 Nm





5. CAUTION: LH illustration shown, RH is similar.
Remove the special tool.














6. CAUTIONS:


Make sure that new bolts are installed.
LH illustration shown, RH is similar.
NOTE: Install the spacers in the noted position.
Torque: 10 Nm www.JagDocs.com

Engine - V8 S/C 5.0L Petrol - Oil Cooler
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details. Published: 19-Nov-2013

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.

3. Refer to: Cooling System Partial Draining, Filling and Bleeding - V8 S/C 5.0L Petrol (303-03C Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).

4. Refer to: Supercharger (303-12D Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol, Removal and Installation).

5.
6. www.JagDocs.com

Engine - V8 S/C 5.0L Petrol - Oil Pan
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details. Published: 11-May-2011

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.

3. Refer to: Engine Oil Level Sensor (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Removal and Installation).

4. www.JagDocs.com

Installation
1. CAUTIONS:


Use only a plastic scraper when removing the sealing
material.


Use lint free cloth.


Make sure that the mating faces are clean and free of
corrosion and foreign material.

Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G)
to the areas shown, and tighten the bolts within 7
minutes.
Apply a bead of sealant, 2.5 mm diameter, to the
area indicated.








2. NOTE: Tighten the bolts in the sequence shown.
Torque: 12 Nm
















3. Refer to: Engine Oil Level Sensor (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Removal and Installation).

303-1442
Rear Crankshaft Seal Installer
303-1443
Rear Crankshaft Cover Alignment Tool Removal

NOTES:

Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct. Published: 03-Dec-2011

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. WARNING: Do not work on or under a vehicle supported only by a jack. Always
support the vehicle on safety stands.

Raise and support the vehicle.

3. Refer to: Crankshaft Pulley (303-01D Engine - V8 S/C 5.0L Petrol, Removal and Installation).

4. Refer to: Engine (303-01D Engine - V8 S/C 5.0L Petrol, Installation).