Bumper JAGUAR XFR 2010 1.G Repair Manual

Published: 11-May-2011
Front End Sheet Metal Repairs - Fender Apron Closing Panel Front Section
Removal and Installation

Removal


1. NOTE: The fender apron closing panel front section is
manufactured from mild steel.

The fender apron closing panel front section is cut from the
fender apron panel closing service panel.










2. The fender apron closing panel front section is replaced in conjunction
with:
Front bumper cover
Hood
Front fender
Hood latch panel
Fender apron panel front extension
Fender apron panel front section

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the fender apron panel front section.
For additional information, refer to: Fender Apron Panel Front Section (501-27 Front End Sheet Metal Repairs, Removal and Installation).

5. Disconnect the generator electrical connectors.


6. NOTE: Make sure the section is cut to cater for the extent
of damage and to allow a minimum 50mm staggered joint
with the fender apron panel front section.

Cut the front section from the fender apron panel closing
service panel.

Front End Sheet Metal Repairs - Fender Apron Panel
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The fender apron panel is manufactured from mild
steel.

The fender apron panel is serviced as a separate weld-on
panel.










2. The fender apron panel is replaced in conjunction with:
Front bumper cover
Front fender
Fender apron panel closing panel
Hood
Hood hinge
Hood strut mounting bracket
Fender mounting plate

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the hood.
For additional information, refer to: Hood (501-02 Front End Body Panels, Removal and Installation).

5. Remove the hood hinge.

6. Remove the fender apron panel closing panel.
For additional information, refer to: Fender Apron Panel Closing Panel (501-27 Front End Sheet Metal Repairs, Removal and Installation).

7. Disconnect the generator electrical connectors.

8. Remove the windshield wiper motor and linkage.
For additional information, refer to: Windshield Wiper Motor (501-16 Wipers and Washers, Removal and Installation).

9. Remove the ECM (engine control module).
For additional information, refer to: Engine Control Module (ECM)
(303-14A, Removal and Installation) /
Engine Control Module (ECM) (303-14B Electronic Engine Controls - V6 3.0L Petrol, Removal and Installation) /
Engine Control Module (ECM) (303-14C, Removal and Installation). www.JagDocs.com

Published: 11-May-2011
Front End Sheet Metal Repairs - Fender Apron Panel Closing Panel
Removal and Installation

Removal


1. NOTE: The fender apron panel closing panel is
manufactured from mild steel.

The fender apron panel closing panel is serviced as a
separate weld-on panel.










2. The fender apron panel closing panel is replaced in conjunction with:
Front bumper cover
Front fender

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the front fender.
For additional information, refer to: Front Fender (501-27 Front End Sheet Metal Repairs, Removal and Installation).

5. Disconnect the generator electrical connectors.

6. Remove the pedestrian protection hood actuator.
For additional information, refer to: Pedestrian Protection Hood Actuator LH (501-20C Pedestrian Protection System, Removal and Installation) / Pedestrian Protection Hood Actuator RH (501-20C Pedestrian Protection System, Removal and Installation).

7. Remove the secondary bulkhead panel.
For additional information, refer to: Secondary Bulkhead Panel LH - 3.0L NA V6 - AJ27 (501-02 Front End Body Panels, Removal and Installation) / Secondary Bulkhead Panel RH - 3.0L NA V6 - AJ27 (501-02 Front End Body Panels, Removal and Installation).

8. Remove the pedestrian protection actuator bracket.

9. Release and position the fuse box to one side.

10. Release and position the wiring harness to one side.

Published: 11-May-2011
Front End Sheet Metal Repairs - Fender Apron Panel Front Section
Removal and Installation

Removal


1. NOTE: The fender apron panel front section is
manufactured from mild steel.

The fender apron panel front section is cut from the fender
apron service panel.










2. The fender apron panel front section is replaced in conjunction with:
Front bumper cover
Hood
Front fender
Hood latch panel
Fender apron panel front extension
Fender apron closing panel front section

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).


4. NOTE: Make sure the fender apron closing panel front section is cut to
allow a minimum 50mm staggered joint with the fender apron panel
front section.
Remove the fender apron closing panel front section.
For additional information, refer to: Fender Apron Closing Panel Front Section (501-27 Front End Sheet Metal Repairs, Removal and Installation).

5. Disconnect the generator electrical connectors.

Front End Sheet Metal Repairs - Front Bumper Mounting
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The front bumper mounting is manufactured from
High Strength Low Alloy steel, 350MPa, (HSLA350).
The front bumper mounting is serviced as a separate
weld-on panel, it is also serviced on the front side member
& suspension top mount assembly.









2. The front bumper mounting is replaced in conjunction with:
Front bumper cover
Front bumper
Hood latch panel

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the hood latch panel.
For additional information, refer to: Hood Latch Panel (501-27 Front End Sheet Metal Repairs, Removal and Installation).

5. Disconnect the generator electrical connectors.

6. Drill out the spot welds.














7. Separate the joints and remove the old panel.

(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

5. Remove the front bumper cover.
For additional information, refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).

6. Remove the fender splash shield.
For additional information, refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).

7. If the right-hand front fender is to be repaired, remove the windshield
washer reservoir.
For additional information, refer to: Windshield Washer Reservoir (501-16 Wipers and Washers, Removal and Installation).

8. Remove the headlamp assembly.
For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).

9. Remove the rocker panel outer moulding.

10. Remove the front fender.

Front End Sheet Metal Repairs - Front Fender Support Bracket
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The front fender support bracket is
manufactured from mild steel.

The front fender support bracket is serviced as a separate
weld-on panel.










2. The front fender support bracket is replaced in conjunction with:
Front bumper cover
Front fender
Hood latch panel

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the hood latch panel.
For additional information, refer to: Hood Latch Panel (501-27 Front End Sheet Metal Repairs, Removal and Installation).

5. Disconnect the generator electrical connectors.

6. If the left-hand front fender support bracket is to be repaired, remove
the air conditioning (A/C) pipe.

7. Release and position the front fender support bracket wiring harness to
one side.

Front End Sheet Metal Repairs - Front Side Member
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The front side member is manufactured from High
Strength Low Alloy Steel, 350MPa, (HSLA350).

The front side member is serviced as a separate weld-on
panel, which includes the hood latch panel mounting
bracket. This method is to install a "long" section of the
service panel.








2. In this procedure, make sure that the vehicle is correctly aligned, it must
be placed on an approved alignment jig.

3. The front side member is replaced in conjunction with:
Front bumper cover
Front bumper
Front bumper mounting
Hood
Hood latch panel
Front fender support bracket
Front fender support bracket mounting
Front wheelhouse section
Front side member closing panel
Engine, transmission / transaxle, front subframe and front
suspension, as an assembly

4. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

5. Remove the hood.
For additional information, refer to: Hood (501-02 Front End Body Panels, Removal and Installation).

6. Remove the front wheelhouse section.
For additional information, refer to: Front Wheelhouse Section (501-27 Front End Sheet Metal Repairs, Removal and Installation).

7. Remove the engine, transmission / transaxle, front subframe and front
suspension, as an assembly.
For additional information, refer to: Engine (303-01A, Removal) /
Engine (303-01B Engine - V6 3.0L Petrol, Removal) / Engine (303-01D, Removal) /
Engine (303-01E, Removal) /
Transmission - 2.7L Diesel (307-01, Removal) /
Transmission - TDV6 3.0L Diesel (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
Petrol, Removal) / www.JagDocs.com

Published: 11-May-2011
Front End Sheet Metal Repairs - Front Side Member Closing Panel
Removal and Installation

Removal


1. NOTE: The front side member closing panel is
manufactured from High Strength Low Alloy Steel, 350MPa,
(HSLA350).

The front side member closing panel is serviced as a
separate weld-on panel.









2. In this procedure, to ensure the vehicle is correctly aligned, it must be
placed on an approved alignment jig.

3. The front side member closing panel is replaced in conjunction with:
Front bumper cover
Front bumper
Front bumper mounting
Hood
Hood latch panel
Front fender support bracket
Front fender support bracket mounting
Front wheelhouse section
Front side member
Engine, transmission / transaxle, front subframe and front
suspension, as an assembly

4. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).


5. NOTE: This procedure assumes that if the front side member closing
panel is damaged, the front side member will also be damaged.
Therefore, the replacement procedure for the front side member closing
panel is combined within the front side member procedure.
Remove the front side member.
For additional information, refer to: Front Side Member (501-27 Front End Sheet Metal Repairs, Removal and Installation).

Installation

1. The installation of associated panels and components is the reversal of
removal procedure.

Front End Sheet Metal Repairs - Front Side Member Section
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The front side member section is manufactured from
High Strength Low Alloy Steel, 350MPa, (HSLA350).

The front side member section is cut from the front side
member service panel, which includes the hood latch panel
mounting bracket.









2. In this procedure, to make sure that the vehicle is correctly aligned, it
must be placed on an approved alignment jig.


3. NOTE: This procedure assumes that the front side member closing
panel section is damaged. Therefore, the procedure combines the repair
of the front side member section and the front side member closing
panel section.

The front side member section is replaced in conjunction with:
Front bumper cover
Front bumper
Front bumper mounting
Hood
Hood latch panel
Front side member closing panel section
For additional information, refer to: Front Side Member Closing Panel Section (501-27 Front End Sheet Metal Repairs, Removal and Installation).

4. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

5. Remove the hood.
For additional information, refer to: Hood (501-02 Front End Body Panels, Removal and Installation).

6. Remove the front bumper mounting.
For additional information, refer to: Front Bumper Mounting (501-27 Front End Sheet Metal Repairs, Removal and Installation).

7. Disconnect the generator electrical connectors. www.JagDocs.com